Evolution EVOMAG 28 User manual

Date Published: 01/ 03 / 2016Written in UK English
Machines shown without guards fitted for illustrative purposes only.
FR
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Original Instructions
MAG28 MAG50 MAG75

FR
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ENGLISH
Original Instructions

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1.2
This instruction manual was
originally written in English.
(1.3)
IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant technical helpline,
the number of which can be found on the
Evolution Power Tools website. We operate
several helplines throughout our worldwide
organization, but Technical help is also
available from your supplier.
WEB: www.evolutionpowertools.com
(1.4)
Congratulations on your purchase of an
Evolution Power Tools Machine. Please
complete your product registration ‘online’
as explained in the A4online guarantee
registration leaflet included with this
machine. You can also scan the QR code
found on the A4leaflet with a Smart Phone.
This will enable you to validate your
machine’s guarantee period via Evolution’s
website by entering your details and thus
ensure prompt service if ever needed. We
sincerely thank you for selecting a product
from Evolution Power Tools.
EVOLUTION LIMITED GUARANTEE.
Evolution Power Tools reserves the right to
make improvements and modifications to the
product design without prior notice.
Please refer to the guarantee registration leaflet
and/or the packaging for details of the terms
and conditions of the guarantee.The guarantee
below is applicable to machines destined for
the UK mainland market only. Other markets
may have specific requirements, additions or
exclusions applied. Consult your dealer for
details of the guarantee applied in your area/
country. All Evolution guarantees are in addition
to your statutory rights.
(1.5)
Evolution Power Tools will, within the
guarantee period, and from the original date of
purchase, repair or replace any goods found to
be defective in materials or workmanship. This
guarantee is void if the tool being returned
has been used beyond the recommendations
in the Instruction Manual or if the machine
has been damaged by accident, neglect, or
improper service. This guarantee does not
apply to machines and / or components which
have been altered, changed, or modified
in any way, or subjected to use beyond
recommended capacities and specifications.
Electrical components are subject to respective
manufacturers’ warranties. All goods returned
defective shall be returned prepaid freight
to Evolution Power Tools. Evolution Power
Tools reserves the right to repair or replace
it with the same or equivalent item. There
is no warranty – written or verbal – for
consumable accessories such as (following list
not exhaustive) blades, cutters, drills, chisels
or paddles etc. In no event shall Evolution
Power Tools be liable for loss or damage
resulting directly or indirectly from the use
of our merchandise or from any other cause.
Evolution Power Tools is not liable for any
costs incurred on such goods or consequential
damages. No officer, employee or agent of
Evolution Power Tools is authorized to make
oral representations of fitness or to waive any
of the foregoing terms of sale and none shall
be binding on Evolution Power Tools.
Questions relating to this limited
guarantee should be directed to the
company’s head office, or call the
appropriate helpline number.
TABLE OF CONTENTS
English Page 2
Español Página 32
Français Page 64
INTRODUCTION Page 5
Guarantee Page 5
Machine Specifications Page 6
Vibration Page 8
Labels and Symbols Page 9
Intended use of this PowerTool Page 9
Prohibited use of this Power Tool Page 10
SAFETY PRECAUTIONS Page 10
Outdoor Use Page 10
General PowerTool Safety Instructions Page 10
Additional Safety Instructions Page 12
GETTING STARTED Page 15
Unpacking Page 15
Items Supplied Page 15
Additional Accessories Page 16
Machine Overview - EVOMAG28 Page 17
Machine Overview - EVOMAG50 Page 18
Machine Overview - EVOMAG75 Page 19
Assembly and Preparation Page 20
Gear Selection Page 20 + 22
Pre Use Testing Page 22
Installing An Annular Cutter Page 23
Setting Up Page 24
Coolant/Lubricant Delivery Page 24
General Guidance Page 25
Installing A 3 Jaw Chuck Page 25
Tapping Page 27
MAINTENANCE Page 28
Adjusting The Gibs Page 28
DECLARATION OF CONFORMITY Page 30

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SPECIFICATIONS
MACHINE
Motor (UK) 230V ~ 50/60Hz
Motor (UK) 110V ~ 50/60Hz
Motor (USA) 120V ~ 60Hz
Number Of Speeds
Speed (No Load)
Insulation Class
Power Cord Length
Weight
CUTTER CAPACITIES
Maximum Annular Cutting Capacity
Maximum Cutting Depth
Cutter Shank
Standard Twist Drill Capacity
Magnetic Adhesion
Minimum Plate Thickness
DIMENSIONS
Magnet Dimension
Maximum Machine Height
Minimum Machine Height
Machine Width
NOISE & VIBRATION
Sound Pressure Level LPA
Sound Power Level LWA
Hand Arm Vibration
MODEL NUMBERS
United Kingdom
United States
Europe
METRIC IMPERIAL
1200W 5A
1200W 11A
1200W 10A
1 1
570min-1 570rpm
1 1
2.6m8’ 5”
14kg 31lb
28mm 11/8”
50mm 2”
19mm 3/4”
13mm 1/2”
1300kg f 2860lbs f
10mm 3/8”
50 x 80 x 164mm 2 x 3-1/8 x 6-1/2”
585mm 23”
450mm 17-3/4”
225mm 8-7/8”
85.10 dB(A) K=3 dB(A)
98.10 dB(A) K=3 dB(A)
0.283m/s2K=1.5m/s2
230V: 090-0001 110V: 090-0002
090-0003
090-0004
METRIC IMPERIAL
2000W 8.6A
1700W 15.4A
1700W 15A
2 2
380  500 min-1 380  500 rpm
1 1
3.5m11’ 6”
22.9kg 50.38lb
50mm 2”
75mm 3”
19mm 3/4”
16mm 5/8”
3263 kg f 7194 lbs f
12mm 15/32”
100 x 200mm 4 x 8”
610mm 24”
505mm 19-7/8”
310mm 12-1/4”
97 dB(A) K=3 dB(A)
110 dB(A) K=3 dB(A)
ah= 0.4 m/s2K=1.5 m/s2
230V: 092-0001 110V: 092-0002
092-0003
092-0004
METRIC IMPERIAL
2000W 8.6A
1700W 15.4A
1700W 15A
4 4
200/260/390/490 min-1 200/260/390/490 rpm
1 1
3.5m11’ 6”
24.8kg 54.5 lb
75mm 3”
50mm 2”
19mm 3/4”
32mm 1-1/4”
3263 kg f 7194 lbs f
12mm 15/32”
100 x 200mm 4 x 8”
615mm 24-1/4”
520mm 20 -1/2”
310mm 12-1/4”
97 dB(A) K=3 dB(A)
110 dB(A) K=3 dB(A)
ah= 0.4 m/s2K=1.5 m/s2
230V: 093-0001 110V: 093-0002
093-0003
093-0004
28mm 11/8” MAGNETIC DRILL 50mm 2” MAGNETIC DRILL 75mm 3” MAGNETIC DRILL
MAG28 MAG 50 MAG 75

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(1.6)
Note: The vibration measurement was made
under standard conditions in accordance with:
BS EN 61029-1:2009
The declared vibration total value has been
measured in accordance with a standard test
method and may be used for comparing one
tool with another.
The declared vibration total value may also be
used in a preliminary assessment of exposure.
(1.7)
VIBRATION
WARNING: When using this machine the
operator can be exposed to high levels of
vibration transmitted to the hand and arm.
It is possible that the operator could develop
“Vibration white finger disease” (Raynaud
syndrome). This condition can reduce the
sensitivity of the hand to temperature as well
as producing general numbness. Prolonged or
regular users of this machine should monitor
the condition of their hands and fingers closely.
If any of the symptoms become evident, seek
immediate medical advice.
• The measurement and assessment of human
exposure to hand-transmitted vibration in
the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002
• Many factors can influence the actual
vibration level during operation e.g. the work
surfaces, condition and orientation and the
type and condition of the machine being
used. Before each use, such factors should be
assessed, and where possible, appropriate
working practices adopted. Managing
these factors can help reduce the effects of
vibration:
Handling
•Handle the machine with care,
allowing the machine to do the work.
•Avoid using excessive physical effort on any
of the machine’s controls.
•Consider your security and stability,
and the orientation of the machine during
use.
Work Surface
•Consider the work surface material;
its condition, density, strength,
rigidity and orientation.
WARNING: The vibration emission during
actual use of the power tool can differ from
the declared total value depending on the
ways in which the tool is used. The need
to identify safety measures and to protect
the operator are based on an estimation
of exposure in the actual conditions of use
(taking account of all parts of the operating
cycle, such as the times the tool is switched
off, when it is running idle, in addition to
trigger time).
(1.8)
LABELS & SYMBOLS
WARNING: Do not operate this machine if
warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
SYMBOL DESCRIPTION
VVolts
AAmperes
Hz Hertz
Min-1 Speed
~Alternating Current
noNo Load Speed
Double Insulated
Eye protection should be
worn at all times when
using this tool.
Hard Hat - Head protection
should be worn at all times
whilst using this tool, to protect
from overhead hazards.
Ear protection / Ear defenders
should be worn at all times
whilst using this tool.
This tool exceeds 85dB(A).
Wear Dust Protection
Electrical enclosure -
risk of electric shock.
Read and understand
the instruction manual -
before operating this tool.
Warning
Fuse
CE certification
CSA certification
WEEE - Waste Electrical &
Electronic Equipment. This
machine should be disposed of
as Electrical & Electronic Waste.
Triman - Waste Collection
& Recycling
(9.13)
INTENDED USE OF
THESE POWER TOOLS
•These power tools are intended to be used for
drilling holes with annular cutters and/or twist
drills in an industrial environment.
•These machines are designed to be held onto
a ferrous surface using the electromagnetic
base.
•These power tools should be used in a weather
protected environment, and be used with the
accessories provided by, or those recommended
by Evolution Power Tools.
•These power tools can be used vertically,
horizontally and in an inverted position,
provided the magnetic adhesion and work
environment allow.

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WARNING: To prevent ingress of fluids into
the electrical system, cutting paste should be
used rather than cutting fluid when using a
machine in an inverted position.
(9.14)
PROHIBITED USES OF
THESE POWER TOOLS
• These power tools must always be provided
with a ground or protective earth connection
and use AC supply only.
• These power tools should not be used in a
potentially explosive environment.
• These power tools should not be used in a
wet or humid environment where water could
be drawn into the machine’s cooling and
ventilation system.
• These machines should never be positioned
on a work piece between the electrode and
ground of an arc type welder. Damage will
result as the welder will ground through the
magnetic drill’s ground or earth cable.
• These machines should not be used where
the voltage is abnormally lower than the rated
voltage, subject to voltage tolerances. Check
the machine’s rating plate and the available
mains voltage supply to ensure compatibility.
WARNING: Operating these machines
on a lower than rated voltage may result
in the electromagnet being at a reduced
power level, and the machine could become
unstable whilst cutting.
(1.13)
WARNING: This machine is not intended for use
by persons (including children) with reduced
physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they
have been given supervision or instruction
concerning the safe use of the machine by a
person responsible for their safety and who is
competent in its safe use.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with, this machine.
(1.14)
ELECTRICAL SAFETY
This machine is fitted with the correct moulded
plug and mains lead for the designated market.
If the mains lead or the plug are damaged in
any way, they must be replaced with original
replacement parts by a competent technician.
(1.15)
OUTDOOR USE
WARNING: For your protection,if this tool is
to be used outdoors it should not be exposed
to rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) That will
interrupt the supply if the leakage current
to earth exceeds 30mA for 30ms. Always
check the operation of the residual current
device (R.C.D.) before using the machine. If an
extension cable is required it must be a suitable
type for use outdoors and so labelled.
The manufacturer’s instructions should be
followed when using an extension cable.
(2.1)
GENERAL POWER TOOL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specified in BS EN 60745-1:2009
& EN 61029-1:2009)
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and / or serious injury.
Save all warnings and instructions for
future reference. The term “power tool” in
the warnings refers to your mains-operated
(corded) power tool or battery-operated
(cordless) power tool.
(2.2)
1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of flammable liquids, gasses
or dust. Power tools create sparks which may
ignite the dust or fumes.
c) Keep children and bystanders away
while operating power tool. Distractions
can cause you to lose control.
(2.3)
2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce the risk of
electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body
is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
(2.4)
3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b)Use personalprotectiveequipment. Always
weareyeprotection.Protective equipment such
as dust masks, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to
power source and or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising the power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or key left attached to a rotating part of a
power tool may result in personal injury .
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in
moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
(2.5)
4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch

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does not turn it on or off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventative safety
measures reduce the risk of starting the power
tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tool’s
operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. In accordance with these
instructions, taking into account the working
conditions and the work to be performed. Use
of the power tool for operations different from
those intended could result in a hazardous
situation.
(2.6)
5) General Power Tool Safety Warnings
[Service]
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
(2.7)
HEALTH ADVICE
WARNING: When using this machine, dust
particles may be produced. In some instances,
depending on the materials you are working
with, this dust can be particularly harmful.
If you suspect that paint on the surface
of material you wish to cut contains lead,
seek professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure. As
some materials can produce dust that may
be hazardous to your health, we recommend
the use of an approved face mask with
replaceable filters when using this machine.
You should always:
•Work in a well-ventilated area.
• Work with approved safety equipment, such
as dust masks that are specially designed to
filter microscopic particles.
(2.8)
WARNING: The operation of any power tool
can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles
or safety glasses with side shield or a full face
shield where necessary.
ADDITIONAL SAFETY
INSTRUCTIONS
Mains Power Supply Security
WARNING: Due to the nature of operation of
these machines, it is of the utmost importance
to ensure the security and continuity of the
mains power supply.
• Ensure that the machine has a dedicated
power supply.
• Employ a lock on device to ensure that the
mains power supply cannot be interrupted or
compromised accidentally.
• Do not use other appliances on the same
power socket, as any variation in voltage
caused by the connected appliances could
result in the electromagnet deactivating
• Where power is supplied by an ‘on site’
generator set, ensure that the generator set
is reliable and well maintained, and that the
fuel tank contains sufficient fuel to allow
completion of the task.
• The application of relevant warning labels is
strongly recommended.
TRANSPORTING AND HANDLING.
Magnetic Drills are heavy machines, and care must
be taken when handling or transporting them.
•When transporting or moving a Magnetic
Drill, always use the carrying handle or other
carrying aids provided.
• Always ensure that the dovetail slide and
drilling head is in its lowest position and
locked in place.
• Do not transport a Magnetic Drill with a
cutter installed.
• If the coolant system is fitted, ensure that
the feed tap is in the ‘off’ position or that the
coolant system has been drained of coolant
fluid.
• If the Magnetic Drill is to be transported
in a vehicle, ensure that it is laid on its side
and secured to prevent movement. Ideally
transport it inside its blow moulded case (if
provided).
• Do not carry a Magnetic Drill with the mains
cord and plug dragging along the ground
(severe trip hazard). Secure the cord on the
machine before transporting.
• Never attempt to carry or drag the machine
using the mains cord.
Safety Advice
Carrying a Magnetic Drilling System
•Although compact, Magnetic Drilling
Systems are heavy. To reduce the risk of back
injury, enlist competent help whenever you
have to carry or lift a Magnetic Drill.
• Hold the machine close to your body when
lifting. Bend your knees so that you can lift
with your legs not your back. Use the lifting/
carrying handle(s).
• Never attempt to carry a machine by the power
cord. Serious damage will be caused to the cord
connections and insulation. This could result
in electric shock, fire or serious mechanical
malfunction if the machine is used again.
• Lock the drilling head and dovetail slide in its
lowest position to guard against unexpected
movement.
• Tighten all locking screws and check all
ancillary screws for tightness before moving
or carrying the machine.
PRE USE CHECKS
Before every use cycle check:
•The mains plug for any damage. If damage is
evident the plug must be replaced.
• The whole machine for any other signs of
damage. If any damage is evident the machine
must not be used until the damage has been
repaired by a qualified technician using genuine
replacement parts where necessary.
• The security and condition of the safety guard. A
machine must not be used without a serviceable
safety guard fitted.
• That the feed handles are securely attached to
the feed spindle boss.
• That the safety chain or safety strap is fully
serviceable with no damaged links or connectors
(safety chain) or damaged webbing or buckle
(safety strap). If damage is found replace the safety
chain or strap.
• That the dovetail slide is correctly adjusted
and operates smoothly and without any
binding or excessive sideways movement. The
cutting head should not fall freely under its
own weight.
Note: Detailed instructions on how to
check and adjust the dovetail slides of these
machines are given in the Maintenance section
of this Instruction Manual.

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COOLANTS AND LUBRICANTS
The use of coolants or lubricants will aid the
cutting process and prolong the life of the
cutter and the machine.
•When using coolants or lubricants, ensure
that they do not run down the mains cord to
the mains plug and supply outlet.
• Do not allow coolant or lubricant to enter the
machine’s ventilation openings.
• When using the machine in an inverted
position or on a vertical surface, use cutting
paste instead of a liquid cutting fluid.
• If the machine is to be used to cut material
that may create dust, such as cast iron, dust
extraction equipment (not supplied) should
be employed. Follow the manufacturer’s
instructions on the use of such equipment.
The operator should also wear a suitable
respiratory protection mask.
PREPARATION AND SETTING UP
Note: The electromagnet employed in these
machines is designed to adhere to ferrous
metallic surfaces only.
•Always thoroughly prepare the material
surface before attaching the machine.
• The material surface must be clean, flat and
free from rust, protective coatings, grease or
any other debris such as chips or swarf from
previously drilled holes.
• Check the surface of the magnetic base
ensuring that it is not damaged and is free of
any chips or swarf from previous use.
• Do not use these machines on a structure
where ‘arc’ welding is taking place.
WARNING: Attaching these machines to
material where the thickness is less than that
specified in this Instruction Manual could result
in a potentially dangerous situation. Magnetic
performance is progressively reduced as the
material thickness is reduced.
DURING CUTTING OPERATIONS
WARNING: The swarf and the ‘slug’ produced
when drilling holes using an annular cutter will
be hot and sharp.
•When using annular cutters ensure that the
ejected ‘slug’ cannot endanger anyone in the
vicinity.
• If working at height, some form of collection
device to prevent the ejected ‘slug’ from
falling the ground may be necessary.
• Care must be taken with the ejected ‘slug’ as
it will be both hot and sharp. Protective gloves
should be worn when handling a ‘slug’.
• These machines can be used on a vertical
surface or even upside down provided there
is sufficient magnetic adhesion. Extra care
must be taken when drilling vertically or in
an inverted position, as the sharp swarf and/
or chips created may fall to ground. Always
wear the appropriate PPE (Personal Protective
Equipment).
SAFETY CHAIN OR SAFETY STRAP
Note: These machines are supplied with either
a Safety Chain or a Safety Strap depending
upon market destination. Safety must be
paramount at all times when using these
machines. All safety features must be used.
•To prevent possible operator injury the
safety strap or chain must be used during
cutting operations.
• The safety strap or chain will provide extra
security in the event of supply failure or
electrical malfunction.
• The safety strap or chain should be attached
to the machine preferably passing through
the carrying handle. The chain or strap should
also be attached to the work-piece in such
a manner as to prevent the machine from
detaching and falling from the work-piece in
the event of magnet deactivation.
Note: When drilling some very large flat
horizontal plates, the fitting of a safety strap
or chain may not be feasible. If this is the case
consult the responsible person for guidance.
(4.1)
GETTING STARTED
UNPACKING
Caution: This packaging contains sharp
objects. Take care when unpacking. Remove
the machine, together with the accessories
supplied from the packaging. Check carefully
to ensure that the machine is in good condition
and account for all the accessories listed in this
manual. Also make sure that all the accessories
are complete. If any parts are found to be
missing, the machine and its accessories
should be returned together in their original
packaging to the retailer. Do not throw the
packaging away; keep it safe throughout the
guarantee period. Dispose of the packaging
in an environmentally responsible manner.
Recycle if possible. Do not let children play
with empty plastic bags due to the risk of
suffocation.
(4.2)
ITEMS SUPPLIED
EVOMAG28
Description Quantity
Instruction Manual 1
Coolant System 1
Safety Guard & Hardware 1
Safety Strap 1
Feed Handles 3
Hex Keys - 2.5, 4, 5 & 6mm 4
Chuck with Chuck Key 1
Carry Case 1
EVOMAG50
Description Quantity
Instruction Manual 1
Coolant System 1
Safety Guard & Hardware 1
Safety Chain 1
Feed Handles 3
Wrench 8mm 1
Hex Keys - M2.5, M4 2
Fitted Carry Case 1
EVOMAG75
Description Quantity
Instruction Manual 1
Coolant System 1
Safety Guard & Hardware 1
Safety Chain 1
Feed Handles 3
Wrench 8mm 1
Drift 1
Hex Keys - M2.5, M4 2
Fitted Carry Case 1

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MACHINE OVERVIEW - EVOMAG28
The parts diagram can be downloaded from www.evolutionpowertools.com/downloads/parts
(4.3)
ADDITIONAL ACCESSORIES
In addition to the accessories supplied with
this machine the following accessories are
available from Evolution’s online shop at
www.evolutionpowertools.com or from your
local retailer.
(4.4)
Description Machine Part No.
3 piece Cutter Kit All _
6 piece Cutter Kit All _
Cyclone Cutters All _
Chuck & Key EVOMAG28 HTA153
Chuck Arbor EVOMAG75 HTA53
Chuck & Key EVOMAG75 HTA54
1”Countersink - 3 Flute, 82 Degrees, 3/4”Shank EVOMAG50 & 75 CS823F
1-1/2” Countersink- 3 Flute, 82 Degrees, 3/4”Shank EVOMAG50 & 75 CS823F-15
2”Countersink - 3 Flute, 82 Degrees, 3/4”Shank EVOMAG50 & 75 CS823F-2
Chuck Adaptor EVOMAG50 HTA46
Chuck & Key EVOMAG50 HTA51
1. Spindle Hub & Handles
2. Integrated Coolant System
3. Annular Cutter (Not included)
4. 3 Jaw Chuck
5. Arbor Support Bracket
6. Switch Panel
7. Magnetic Base
8. Carbon Brushes
Machines shown without guards
fitted for illustrative purposes only.
2
3
1
6
5
7
8
4

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MACHINE OVERVIEW - EVOMAG75
The parts diagram can be downloaded from www.evolutionpowertools.com/downloads/parts
MACHINE OVERVIEW - EVOMAG50
The parts diagram can be downloaded from www.evolutionpowertools.com/downloads/parts
1. Coolant Tank
2. Carbon Brushes
3. Spindle Hub & Handles
4. Gear Selection Switch
5. Switch Panel
6. Magnetic Base
7. Arbor Support Bracket
8. Annular Cutter (Not included)
9. 3 Jaw Chuck (Not included)
Machines shown without saftey guard
fitted for illustrative purposes only.
Machines shown without guards
fitted for illustrative purposes only.
1
1
4
5
6
2
3
7
2
3
4
5
7
6
8 9
1. Coolant Tank
2. Carbon Brushes
3. Spindle Hub & Handles
4. Gear Selection Switches
5. Switch Panel
6. Magnetic Base
7. Arbor Support Bracket
8. Annular Cutter (Not included)
9. 3 Jaw Chuck (Not included)
8 9

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WARNING: These machines must not be connected to a power
source until all assembly and preparation has been completed and
a safety check carried out. Evolution Mag Drills can only to be
used on non-coated Mild Steel. Ensure the surface is free of
paint and loose rust before attempting to drill.
Note: All these machines share many similar features and operating
systems. Read these instructions carefully. Where there are specific
requirements for a particular machine these will be acknowledged
in the text.
• Remove the machine from the carry case and check that all
accessories are present and correct.
WARNING: Enlist competent help when lifting this machine.
• Place the machine on a clean, sturdy work bench or similar.
• Attach the three (3) spindle feed handles to the spindle hub,
ensuring that they are fully screwed home. (Fig. 1)
• Attach the cutter safety guard and secure in place using the
supplied fixing screws. (Fig. 2)
• Attach the coolant tank to the left hand top of the machine using
the screw(s) provided.
• Loosen and remove the ‘sleeve nut’ at the base of the coolant tank.
• The coolant delivery tube should be pushed fully onto the
exposed union and secured with the ‘sleeve nut’.
• The ‘free’ end of the delivery tube pushes into the brass ‘quick
connector’ which is screwed into the coolant inlet port. (Fig. 3)
Note: To release the delivery tube from the ‘quick connector’, push the
plastic collar towards the brass body and withdraw the delivery tube.
Note: For some operations it may be convenient to remove the
coolant tank and delivery tube and use an alternative method of
coolant application.
GEAR SELECTION
EVOMAG75
GEAR No Load
RPM
CUTTERS TAPS
1200/120 23/8”  3”
60mm  75mm9/16”  15/16” 15mm  24mm
2260/150 13/4”  23/8”
45mm  60mm9/16” 15mm or less
3390/230 13/8”  13/4”
35mm  45mm) N/A
4490/290 13/8”
35mm or less) N/A
• Always select the gear required before you start any cutting
ASSEMBLY AND PREPARATION
FIG. 1
EVOMAG75 shown above.
Others machine are very similar.
FIG. 4
FIG. 3
EVOMAG75 shown above.
Others machine are very similar.
FIG. 6
FIG. 2
EVOMAG75 shown above.
Others machine are very similar.
operations.
• The information contained within the chart (page 20) is given
as general guidance only, and reference should be made to any
information supplied by the cutter manufacturer.
WARNING: Never attempt to change gear whilst the machines
arbor is rotating. The motor should be switched ‘off’ and it and the
arbor must be completely stationary.
EVOMAG75
Note: It is recommended that the speed required is set before the
machine is connected to the power supply.
The EVOMAG75 has a four (4) speed gearbox. The set speed is
determined by the position of the two (2) sliding gear selection
buttons. (Fig. 4)
• Consult the information diagram/sticker found at the front of the
machine. (Fig. 5)
• Push in the spring loaded selector button(s) and slide to the
required position.
• The pictogram on the information diagram/sticker show the
relative position of the two (2) selector buttons for all the speeds
available.
Note: To aid gear selection and to ensure that the gears mesh
correctly, it may be helpful to turn the machine’s arbor whilst sliding
the selector buttons.
ROTATIONAL DIRECTION
EVOMAG75
This machine is equipped with a 3 position switch (Fig. 6)
which allows the operator to select the rotational direction of the
arbor. The middle position is ‘neutral’, up is forward and down is
reverse.
WARNING: Be aware that if the motor is switched on with
the switch in the ‘neutral’ position, the machine will not rotate,
but will be ‘live’. As soon as forward or reverse is selected the arbor
will begin to rotate.
FIG. 5
NO LOAD R.P.M
FULL LOAD R.P.M
200
120
260
150
390
230
490
290

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GEAR SELECTION
EVOMAG50
The EVOMAG50 has a two (2) speed gearbox. The set speed is
determined by the position of the sliding gear selection button.
(Fig. 7)
Note: To aid gear selection and to ensure that the gears mesh
correctly, it may be helpful to turn the machines arbor whilst
sliding the selector button.
WARNING: Never attempt to change gear whilst the machine’s
arbor is rotating. The motor should be switched ‘off’ and it and
the arbor must be completely stationary.
• Push in the spring loaded selector button and slide to the
required position.
• The information contained within the chart below is given as
general guidance only, and reference should be made to any
information supplied by the cutter manufacturer.
GEAR No Load
RPM
CUTTERS
1 380/230 1-9/16” - 2”
(40mm - 50mm)
2 500/300 1-9/16”
(40mm or less)
PRE USE TESTING
ALL MACHINES
WARNING: These machines have Class 1 insulation and
must be earthed. Any power socket that these machines
are connected to must be grounded to earth. Ensure that all
operating switches are in the ‘OFF’ position before connecting
the power cord to a socket.
WARNING: The power cord assembly is a custom terminated
one. Replacement should only be carried out by a qualified
technician. Use only replacement parts recommended by
Evolution Power Tools.
WARNING: Do not perform any testing with a cutter, drill or tap
installed in the machine.
• Place the machine onto a piece of clean 10mm thick mild steel
plate that is larger than the magnetic base of the machine.
• Connect the plug into a mains supply outlet.
• Place the red rocker switch in the “on” position to energize the
magnet. (Fig. 8)
FIG. 7
• Check that the machine is securely attached to the mild steel plate.
• Operate the green push switch (Fig. 9) on the machine’s switch
panel to switch on the machine’s motor.
• Operate the red push switch (Fig. 10) to switch off the
machines motor.
• Allow the motor to run for a few seconds and check for any
unusual noises or vibrations.
WARNING: Do not use the machine if any vibration or unusual
noises are evident.
WARNING: Do not use the machine if the magnetic adhesion is
questionable.
If any damage, unusual noise or vibration is detected during
testing, have the machine serviced and checked by a qualified
technician, or if under warranty, refer to the warranty
agreement.
• When all testing has been completed, turn the machine ‘off.’
INSTALLING AN ANNULAR CUTTER
ALL MACHINES
• Select a cutter that is suitable for the task to be performed.
WARNING: Annular cutters are very sharp. It is recommended
that the operator wears protective gloves whilst handling a
cutter during installation or removal.
• Check that the cutter is sharp and is not damaged in any way.
WARNING: Damaged or ‘dull’ cutters should not be used.
• Insert the pilot pin into the cutter ensuring that it slides
through the bore in the cutter smoothly. (Fig.11)
• Raise the machine’s Cutting Head to its highest position.
• Check that the cutter securing set screws located in the end of
the arbor (Fig. 12) are not protruding into the arbor bore.
• Align the two (2) ‘flats’ machined in the cutters shaft with the
set screws in the arbor.
• Insert the cutter shaft into the bore of the arbor.
• Start to tighten one of the set screws whilst at the same time
very slightly rotating the cutter backwards and forwards.
Continue until the set screw has settled onto the flat.
• Fully tighten the set screw. This will ensure that the set screw is
located squarely onto the cutter flat, preventing the cutter from
becoming loose.
• Tighten the remaining set screw onto its flat.
FIG. 8
EVOMAG75 shown above.
Others machines are very similar.
FIG. 10
EVOMAG75 shown above.
Others machines are very similar.
FIG. 9
EVOMAG75 shown above.
Others machines are very similar.
FIG. 11
FIG. 12
EVOMAG75 shown above.
Others machines are very similar.

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SETTING UP
Note: These machines should only be used
for hole boring/drilling whilst attached to the
work-piece by the electromagnetic base.
EVOMAG75 can also be used for tapping holes
if it is fitted with a suitable clutched chuck (not
supplied). Follow the instructions supplied
by the chuck manufacturer when conducting
tapping operations.
WARNING: Ensure that any operator has
read and understood this manual. Attention
should be drawn particularly to the section on
intended and prohibited uses of this machine
contained within this manual.
WARNING: These machines are intended
for use in any position, but only if the
electromagnet is in full working order and has
sufficient hold on the work-piece.
• Extra care and operator vigilance should be
exercised if the machine is to be used on a
vertical surface or in an inverted position.
• The safety chain or strap must be securely
attached to the work-piece and preferably pass
through the carrying handle of the machine.
• The safety chain/strap must be secured to
both the machine and to the work-piece in
such a way as to ensure that the machine
cannot become completely detached from
the work-piece in the event of magnet
deactivation.
• The safety chain/strap should not be used
as an alternative to the magnet for clamping
purposes.
• Have the workplace setup checked by the
person responsible for workplace safety
(Safety Officer) before cutting operations are
commenced.
COOLANT/LUBRICANT DELIVERY
Note: It is recommended that high quality
water soluble oil is used as other coolants/
lubricants may have a high viscosity and not
flow easily to the cutter.
• Fill the coolant tank with suitable coolant/
lubricant liquid.
• Ensure that the ON/OFF tap is in the ON
position.
• Ensure that the work-piece is flat, clean
and free from any rust, coatings or other
contamination.
• Position the machine on the work-piece and
energise the electromagnet by operating the
red rocker switch.
• Check that the machine is firmly attached to
the work-piece.
• Loosen the coolant tank screw top slightly. This
will prevent a vacuum being created in the tank
as fluid is delivered to the cutter.
• Gently squeeze the coolant tank to begin the
delivery process.
• Lower the cutting head towards the work-
piece until the cutter teeth are just about to
touch the work-piece, and the pilot pin has
been pushed up into the cutter.
• Raise the cutting head.
• Repeat this process until coolant/lubricant
fluid is flowing freely onto the work-piece.
• Adjust the ON/OFF Tap to give the fluid flow
required.
Note: In some circumstances and when the
machine is orientated in some ways, liquid
coolant delivery may not be possible. If this is
the case use a suitable ‘cutting paste’ applied
to the cavity of the cutter and directly to the
work-piece before cutting operations begin.
The ‘cutting paste’ may need to be replenished
during the cutting process.
WARNING: Only replenish ‘cutting paste’ after
the motor has been switched ‘OFF’ and it and
the cutter are completely stationary.
GENERAL GUIDANCE
HOLE CUTTING WITH ANNULAR CUTTERS
Note: EVOMAG28 is fitted with a 10 Amp 230V (5 x 20mm)
Surge Fuse. This is located in a fuse holder found in the
machine’s switch panel. (Fig. 13) If the machine fails to operate,
check the fuse. If it has “blown”, replace it with an identical type.
• Correctly position the machine on the work-piece, with the
electromagnet energised and the safety chain/strap securely
in place.
• Check for sufficient coolant/lubricant flow at the cutter.
• Start the motor by pressing the green push-button located on
the machine’s switch panel.
• Using the feed handle, slowly lower the cutting head until the
cutter makes contact with the work-piece.
• Continue to apply only sufficient gentle pressure to allow the
cutter to cut freely through the work-piece.
• Depending upon the thickness of the work-piece, it may be
beneficial to periodically raise the cutter and clear any build up
of ‘swarf’.
WARNING: Only clear ‘swarf’ from a cut with the cutting head
raised and the arbor, cutter and motor completely stationary.
• Continue the cut to completion and then turn ‘OFF’ the
machine’s motor.
WARNING: On completion of the cut the pilot pin will eject
the material ‘slug’. This ‘slug’ will be very hot with very sharp
edges. Make adequate arrangements to safely contain or ‘catch’
an ejected slug thereby ensuring the safety of any colleagues
working nearby. Consult the site Safety Officer for extra specific
guidance.
Use protective gloves if the ‘slug’ requires handling. If the ‘slug’
fails to be ejected from the cutter, this could be caused by the
slug becoming ‘twisted’ inside the cutter. To release the ‘slug’,
lower the cutter onto a flat area of the work-piece. This will
‘square-up’ the ‘slug’ and allow it to be ejected.
INSTALLING A 3 JAW CHUCK
EVOMAG 28
A three (3) jaw chuck (part HTA153) can be fitted into the main
drive spindle of this machine. This enables EVOMAG28 to take
standard twist drills up to Ø1/2in.
WARNING: Ensure that the machine is disconnected from the
mains power supply when installing the 3 jaw chuck.
FIG. 13

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Note: The arbor of EVOMAG28 is machined to perfectly match
the main drive spindle of the machine. Both parts are numbered
with a unique code.
• Use a wrench (not supplied) to unscrew the arbor from the
main drive spindle.
• Remove the arbor support bracket by loosening and then
removing the four (4) x M5 socket headed bolts. (Fig. 14)
• Remove the coolant tank.
• Screw the chuck into the main drive spindle. (Fig. 15)
Safely store the arbor, arbor support bracket and all fittings for
future reinstallation.
EVOMAG50
A three (3) jaw chuck (part HTA51) and adaptor (part HTA45)
can be fitted into the main drive spindle of this machine. This
enables EVOMAG50 to take standard twist drills up to Ø5/8in.
WARNING: Ensure that the machine is disconnected from the
mains power supply when installing a 3 jaw chuck.
• Raise the cutting head to its highest position.
• Two (2) ‘flats’ (Fig. 16A) are machined onto the main drive
spindle where it emerges from the machines gearbox.
• Use a wrench (not supplied) across these ‘flats’ to prevent the
spindle from rotating.
• Use a second wrench across the two (2) ‘flats’ machined on the
top of the machines arbor (Fig. 16B) to unscrew the arbor from
the main drive spindle.
• The arbor will release from the main drive spindle and can be
withdrawn from the machine, passing through the bearing in
the arbor bracket.
• Loosen and remove the three (3) hex head arbor support
screws. (Fig. 17)
• Remove the arbor support bracket from the machine.
• Fit chuck adaptor HTA45 into the main drive spindle
• Fit the chuck into the chuck adaptor.
Store the arbor, arbor support bracket and all fittings for future
reinstallation.
EVOMAG75
WARNING: Ensure that the machine is disconnected from the
mains power supply when installing or removing the machine’s
arbor or any installed accessories.
Note: EVOMAG75 is fitted with an arbor which has a No.3 Morse
Taper shank.
FIG. 16
FIG. 15
FIG. 17
FIG. 18
• Turn the arbor until you see the slot machined in the main drive
spindle through the sight slots. (Fig. 18)
• Insert the supplied tapered drift through the sight slots,
ensuring it passes through both sight slots.
• Strike the thick end of the drift firmly, preferably with a soft
faced mallet.
• The arbor will be released and ejected from the machine.
Retrieve the drift.
WARNING: Take care to ensure that the ejected arbor is not
damaged by falling to the ground. Also ensure that the ejected
arbor cannot pose a danger to fellow workers as it exits the
machine.
• Remove the arbor support bracket by loosening and removing
the three (3) socket head screws.
Store the arbor, arbor support bracket and all hardware for
future reinstallation.
Accessories such as a drill chuck with a No.3 Morse Taper shank
or a No.3 MT Twist Drill can now be inserted directly into the
drive spindle.
• Insert the accessory into the machines drive spindle.
• Slowly rotate the accessory until positive location of the ‘tang’
on the accessory is felt within the drive spindle.
• Use a soft faced mallet (preferably rubber) and gently tap the
accessory into the drive spindle. The friction fit formed by the
Morse Taper will hold the accessory firmly and securely in place.
WARNING: When handling cutting accessories such as drill bits,
etc. the operator should wear protective gloves.
TAPPING
EVOMAG75
Note: This machine has a reversing facility and can therefore be
used, with suitable accessories, to tap (thread) pre-drilled holes.
WARNING: This machine does not have a clutch. All four (4)
gears are direct drive. Any tapping chuck and/or tapping collet
that is inserted into this machine must have an integral clutch.
Should the tap become seized or ‘bottom’ in a hole the clutch
must disconnect the drive to the chuck.
Follow the recommendations, advice and instructions supplied
by the manufacturer of the tapping chuck and/or collet.
FIG. 14
A
B

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General Advice
• Consult the table below.
GEAR No Load
RPM
TAPS
1200/120 9/16”  15/16”
15mm  24mm
2260/150 9/16”
15mm or less
3390/230 N/A
4490/290 N/A
• Use an appropriate cutting paste and apply it
into the hole before threading operations begin.
• For standard right hand threads set the
selector switch to forward rotation.
• Position the machine onto the work-piece
with the magnet energised and the safety
chain attached.
• Ensure that the machine is positioned so that
the tap ‘lines up’ with the hole and enters the
hole accurately.
• Switch the motor ‘ON’ and gently lower the
cutting head until the tap just begins to enter
the hole and starts to cut the thread.
• Allow the tap to determine the feed rate. A light
touch on the feed handle is all that is required
once the tap has begun cutting the thread.
• When the hole has been threaded switch the
machines motor ‘OFF’.
• Set the selector switch to reverse rotation.
• Switch the motor ‘ON’ and allow the tap to
withdraw from the hole.
WARNING: General engineering practice
over many years has determined the ideal
‘tapping size hole’ required for each size of
tap. Consult an engineering reference book
or chart to ensure that the tap you wish to
use is compatible with the holes drilled in the
work-piece.
• Once the tap exits the hole switch the
motor ‘OFF’.
MAINTENANCE
(6.1)
WARNING: Any maintenance must be carried out
with the machine switched off and disconnected
from the mains/battery power supply.
Check that all safety features and guards are
operating correctly on a regular basis. Only
use this machine if all guards/safety features
are fully operational.
All motor bearings in this machine are lubricated
for life. No further lubrication is required.
Use a clean, slightly damp cloth to clean the plastic
parts of the machine. Do not use solvents or similar
products which could damage the plastic parts.
WARNING: Do not attempt to clean by
inserting pointed objects through openings
in the machines casings etc. The machine’s
air vents should be cleaned using compressed
dry air.
Excessive sparking may indicate the presence
of dirt in the motor or worn out carbon
brushes.
(6.2)
If this is suspected, have the machine serviced
and the brushes replaced by a qualified
technician.
ADJUSTING THE GIBS
(Dovetail Slides)
WARNING: Only attempt this procedure with
the machine disconnected from the mains
power supply.
Note: All of these machines have adjustable Gibs
(dovetail slides). All are adjusted in the same way,
the only difference between them being the
number of adjustment screws provided.
WARNING: Before every use, lubricate and
adjust the Gibs to ensure that the machines slide
and the cutting head move as outlined below.
When operating the feed handles, the cutting
head and slide should exhibit no ‘free play’,
yet no binding anywhere through its range
of travel. The cutting head must not move
downward under its own weight, but must
have to be raised or lowered by the operator
using the feed handles.
MACHINE No. Of adjustment
screws
EVOMAG28 7
EVOMAG50 5
EVOMAG75 5
• All of the adjustment screws and associated
lock nuts are located along the Right Hand
edge of the machine’s main slide.
• Use an 8mm AF wrench to loosen slightly the
locknuts which lock the adjustment screws in
place.
• Use a hex key, and starting with the lowest
adjusting screw, work upwards turning the
adjustment screws slightly so that to any free
sideways movement of the slide is eliminated.
• Turn the feed handles to move the slide and
cutting head up and down. There should be no
free play, but no binding anywhere throughout
the range of travel.
• If necessary, repeat the above procedure
several times to ensure that any free play or
movement has been eliminated.
• As the feed handles are operated, the
machines cutting head and slide should move
up or down freely without any binding and
without any side to side movement
• When adjustment has been successfully
completed, retighten the locknuts.
• Recheck the movement of the machines slide
and cutting head.

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MAG28
Product Details
Brand: Evolution
Product Code: EVOMAG28
Description: 28mm (1-1/8”) Magnetic Drill
Voltage: 110V / 115V / 230V ~ 50Hz / 60Hz
Input: 1200W
Evolution Model No: (230v UK) 090-0001 / (110v UK) 090-0002
(120v US) 090-0003 / (230v EU) 090-0004
MAG50
Product Details
Brand: Evolution
Product Code: EVOMAG50
Description: 50mm (2”) Magnetic Drill
Voltage: 110V / 115V / 230V ~ 50Hz / 60Hz
Input: 2000W / 1700W
Evolution Model No: (230v UK) 092-0001 / (110v UK) 092-0002
(120v US) 092-0003 / (230v EU) 092-0004
MAG75
Product Details
Brand: Evolution
Product Code: EVOMAG75
Description: 75mm (3”) Magnetic Drill
Voltage: 110V / 115V / 230V ~ 50Hz / 60Hz
Input: 2000W / 1700W
Evolution Model No: (230v UK) 093-0001 / (110v UK) 093-0002
(120v US) 093-0003 / (230v EU) 093-0004
DECLARATION OF CONFORMITY
The manufacturer of the product covered by this Declaration is:
Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.
The manufacturer hereby declares that the machine as detailed in this declaration fulfils all
the relevant provisions of the Machinery Directive and other appropriate directives as detailed
below. The manufacturer further declares that the machine as detailed in this declaration, where
applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.
The Directives covered by this Declaration are as detailed below:
2006/42/EC. Machinery Directive.
2004/108/EC.(until Apr 19th 2016) Electromagnetic Compatibility Directive.
2014/30/EU.(starting from Apr 20th 2016) Electromagnetic Compatibility Directive.
93/68/EC. The CE Marking Directive.
2011/65/EU.The Restriction of the Use of Certain Hazardous
Substances in Electrical Equipment (RoHS) Directive.
2002/96/EC as The Waste Electrical and Electronic Equipment (WEEE) Directive.
Amended by
2003/108/EC.
And is in conformity with the applicable requirements of the following documents
EN55014-1:2006+A1:2009+A2:2011 • EN55014-2:1997+A1:2001+A2:2008
EN61000-3-2:2006+A1:2009+A2:2009 • EN61000-3-3:2008
EN61029-1:2009+A11:2010 • EN62233:2008
The technical documentation required to demonstrate that the product meets the requirements of
directive has been compiled and is available for inspection by the relevant enforcement authorities,
and verifies that our technical file contains the documents listed above and that they are the correct
standards for the product as detailed above.
Name and address of technical documentation holder.
Signed: Print: Matthew Gavins: Group Chief Executive.
Date: 01/03/16

FR
ES
EN
FR
ES
EN
FR
ESPAÑOL
La traducción de la original
ES

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FR
ES
EN
1.2
Este manual de instrucciones se redactó
originalmente en inglés.
(1.3)
IMPORTANTE
Por favor, lea estas instrucciones de
funcionamiento y seguridad atentamente y
en su totalidad final. Por su propia seguridad,
si tiene cualquier tipo de duda acerca del uso
de esta herramienta no dude en contactar
con el teléfono de asistencia técnica cuyo
número encontrará en el sitio web de Evolution
Power Tools. Nuestra organización dispone
de varios teléfonos de asistencia por todo el
mundo. Su proveedor también puede ofrecerle
asesoramiento técnico.
WEB: www.evolutionpowertools.com
(1.4)
Le felicitamos por adquirir una
herramienta de Evolution Power Tools.
Complete el registro de su producto en
línea tal como se explica en el formulario
de registro de garantía en línea A4 que
acompaña a este producto. También puede
escanear con un smartphone el código QR
que aparece en el formulario A4. Esto le
permitirá validar el periodo de garantía
de su herramienta a través del sitio de
Evolution mediante la introducción de
sus datos y así disponer de un servicio
rápido si fuera necesario. Le agradecemos
sinceramente que haya elegido un producto
de Evolution Power Tools.
GARANTÍA LIMITADA DE EVOLUTION.
Evolution Power Tools se reserva el derecho
de introducir mejoras y modificaciones en el
diseño del producto sin previo aviso.Consulte
el formulario de registro de garantía y/o el
embalaje para obtener más detalles acerca de
los términos y condiciones de la garantía. La
garantía siguiente es aplicable a las herramientas
destinadas solo para el mercado continental
del Reino Unido. En otros mercados pueden
aplicarse requisitos específicos, incorporaciones
o exclusiones. Consulte a su distribuidor para
obtener información sobre la garantía aplicada
en su zona/país. Todas las garantías de Evolution
son adicionales a sus derechos legales.
(1.5)
Evolution Power Tools reparará o cambiará,
dentro del periodo de garantía y desde la
fecha original de compra, cualquier producto
defectuoso en materiales o calidad de
manufactura. Esta garantía no tendrá validez
si la herramienta que se pretende devolver se
ha utilizado sin respetar las recomendaciones
facilitadas en el Manual de instrucciones o si
ha resultado dañada como consecuencia de
un accidente, negligencia o uso inapropiado.
Esta garantía no se aplica a herramientas
y/o componentes que hayan sido alterados,
cambiados o modificados de alguna manera
o sometidos a un uso que no se corresponde
con las capacidades y especificaciones
recomendadas. Los componentes eléctricos
están sujetos a las garantías respectivas de los
fabricantes. Todas las devoluciones de productos
defectuosos a Evolution Power Tools se harán a
portes pagados. Evolution Power Tools se reserva
discrecionalmente el derecho de reparar o de
sustituir el producto por otro igual o equivalente.
No se ofrece ninguna garantía, escrita o verbal,
con respecto a los accesorios consumibles tales
como (la siguiente lista tiene carácter meramente
enunciativo y no exhaustivo) hojas, cortadores,
brocas, cinceles, varillas, etc. Evolution Power
Tools no se hace responsable de las pérdidas o
daños que se deriven, directa o indirectamente,
del uso de nuestros productos o de cualquier
otra causa. Evolution Power Tools no se hace
responsable de los costes incurridos en dichos
productos o daños resultantes. Ningún directivo,
empleado o agente de Evolution Power Tools
está autorizado a realizar declaraciones verbales
sobre la idoneidad de productos o para renunciar
a los términos comerciales antedichos, y en
tal virtud ninguna de dichas declaraciones o
dispensas tendrán carácter vinculante para
Evolution Power Tools.
Las cuestiones referentes a esta garantía
limitada deben dirigirse a la sede central de
la empresa o consultarse en el número de
asistencia telefónica apropiado.
ÍNDICE
English Page 2
Español Página 32
Français Page 64
INTRODUCCIÓN Página 35
Garantía Página 35
Especificaciones de la máquina Página 36
Vibraciones Página 38
Etiquetas y símbolos Página 39
Uso previsto de esta herramienta eléctrica Página 39
Uso prohibido de esta herramienta eléctrica Página 39
PRECAUCIONES DE SEGURIDAD Página 40
Uso en exteriores Página 40
Instrucciones generales de seguridad para herramientas eléctricas Página 40
Instrucciones de seguridad adicionales Página 43
PRIMEROS PASOS Página 45
Desembalaje Página 45
Elementos Suministrados Página 45
Accesorios Adicionales Página 46
Descripción general de la herramienta - EVOMAG28 Página 47
Descripción general de la herramienta - EVOMAG50 Página 48
Descripción general de la herramienta - EVOMAG75 Página 48
Montaje y preparación Página 50
Selección De Marcha Página 51 + 52
Pruebas Anteriores Al Uso Página 53
Instalación De Un Cortador Anular Página 54
Puesta En Marcha Página 54
Suministro De Refrigerante / Lubricante Página 55
Guía General Página 56
Instalación De Un Portabrocas De 3 Mordazas Página 57
Roscado Página 59
MANTENIMIENTO Página 59
Ajuste De Las Contrachavetas Página 60
DECLARACIÓN DE CONFORMIDAD Página 61

36 37
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FR
ES
EN
ESPECIFICACIONES TÉCNICAS
HERRAMIENTA
Motor (UK) 230V ~ 50/60Hz
Motor (UK) 110V ~ 50/60Hz
Motor (USA) 120V ~ 60Hz
Velocidades Del Motor
Velocidad (en vacío)
Clase de Aislamiento
Longitud del cable eléctrico
Peso de la herramienta
CAPACIDADES DE CORTE
Capacidad de corte anular máxima
Profundidad de corte máxima
Diámetro interno del dispositivo
de retención del cortador
Diámetro de mango del cortador
IMÁN
Adherencia Magnética
Grosor de placa mínimo
DIMENSIONES
Dimensiones del imán
Altura de herramienta máxima
Altura de herramienta mínima
Anchura de la herramienta
RUIDO Y VIBRACIÓN
Nivel de Presión Sonora LPA
Nivel de Potencia Sonora LWA
Vibración del Brazo / Mano
NÚMEROS DE MODELO
UK
USA
EU
MÉTRICO IMPERIAL
1200W 5A
1200W 11A
1200W 10A
1 1
570min-1 570rpm
1 1
2.6m8’ 5”
14kg 31lb
28mm 11/8”
50mm 2”
19mm 3/4”
13mm 1/2”
1300kg f 2860lbs f
10mm 3/8”
50 x 80 x 164mm 2 x 3-1/8 x 6-1/2”
585mm 23”
450mm 17-3/4”
225mm 8-7/8”
85.10 dB(A) K=3 dB(A)
98.10 dB(A) K=3 dB(A)
0.283m/s2K=1.5m/s2
230V: 090-0001 110V: 090-0002
090-0003
090-0004
MÉTRICO IMPERIAL
2000W 8.6A
1700W 15.4A
1700W 15A
2 2
380  500 min-1 380  500 rpm
1 1
3.5m11’ 6”
22.9kg 50.38lb
50mm 2”
75mm 3”
19mm 3/4”
16mm 5/8”
3263 kg f 7194 lbs f
12mm 15/32”
100 x 200mm 4 x 8”
610mm 24”
505mm 19-7/8”
310mm 12-1/4”
97 dB(A) K=3 dB(A)
110 dB(A) K=3 dB(A)
ah= 0.4 m/s2K=1.5 m/s2
230V: 092-0001 110V: 092-0002
092-0003
092-0004
MÉTRICO IMPERIAL
2000W 8.6A
1700W 15.4A
1700W 15A
4 4
200/260/390/490 min-1 200/260/390/490 rpm
1 1
3.5m11’ 6”
24.8kg 54.5 lb
75mm 3”
50mm 2”
19mm 3/4”
32mm 1-1/4”
3263 kg f 7194 lbs f
12mm 15/32”
100 x 200mm 4 x 8”
615mm 24-1/4”
520mm 20 -1/2”
310mm 12-1/4”
97 dB(A) K=3 dB(A)
110 dB(A) K=3 dB(A)
ah= 0.4 m/s2K=1.5 m/s2
230V: 093-0001 110V: 093-0002
093-0003
093-0004
Sistema De Perforación Magnética 28 mm (1-1/8”) Sistema De Perforación Magnética 50 mm (2”) Sistema De Perforación Magnética 75 mm (3”)
MAG28 MAG 50 MAG 75

38 39
www.evolutionpowertools.com www.evolutionpowertools.com
FR
ES
EN
(1.6)
Nota: la medición de las vibraciones se realizó
bajo condiciones estándar conforme a:
BS EN 61029-1:2009
• El valor total de vibración declarado se ha
medido de acuerdo con un método de prueba
estándar y puede utilizarse para comparar una
herramienta con otra.
El valor total de vibración declarado puede
utilizarse también en una evaluación
preliminar de exposición.
(1.7)
VIBRACIONES
ADVERTENCIA: Al utilizar esta herramienta
el usuario puede verse expuesto a altos
niveles de vibración transmitida a la
mano y al brazo. Es posible que el usuario
pueda desarrollar el síndrome de Raynaud
(“síndrome del dedo blanco por vibraciones”).
Esta afección puede reducir la sensibilidad
de la mano a la temperatura y producir
entumecimiento general. Los usuarios
que utilicen esta herramienta de forma
prolongada o regular deben controlar
el estado de sus manos y dedos. Busque
atención médica inmediatamente si aparece
alguno de los síntomas.
• La medición y evaluación de la exposición
humana a las vibraciones transmitidas a la
mano en el lugar de trabajo se recogen en:
BS EN ISO 5349-1:2001 y BS EN ISO 5349-2:2002
• Muchos factores pueden influir en el nivel
real de vibración durante el funcionamiento,
por ejemplo, la orientación y el estado de las
superficies de trabajo y el tipo y estado de la
herramienta que se utilice. Antes de cada uso
se deben evaluar dichos factores y adoptar,
siempre que sea posible, unas prácticas de
trabajo adecuadas. Una buena gestión de estos
factores puede contribuir a reducir los efectos
de la vibración:
Manejo
• Maneje la herramienta con cuidado,
permitiendo que la máquina haga su trabajo.
• Evite ejercer un esfuerzo físico excesivo sobre
cualquiera de los controles de la herramienta.
• Considere su seguridad y estabilidad, y la
orientación de la herramienta durante el uso.
Superficie de trabajo
• Tenga en cuenta el material de la superficie
de trabajo, su estado, densidad, resistencia,
rigidez y orientación.
ADVERTENCIA: La emisión de vibración
durante el uso real de la herramienta eléctrica
puede diferir del valor total declarado
dependiendo de las formas en las cuales
se utiliza la herramienta. La necesidad
de identificar medidas de seguridad y la
protección del operador están basados en una
estimación de exposición en las condiciones
reales de utilización (teniendo en cuenta todas
las partes del ciclo de funcionamiento, como
los momentos en los cuales la herramienta está
apagada y cuando está al ralentí, además del
tiempo de activación).
(1.8)
ETIQUETAS Y SÍMBOLOS
ADVERTENCIA: No utilice la herramienta si
las etiquetas de advertencia y/o instrucciones
de seguridad faltan o están dañadas. Póngase
en contacto con Evolution Power Tools para
conseguir etiquetas de repuesto.
Nota: los símbolos siguientes pueden
aparecer en su totalidad o parcialmente en el
manual o en el producto.
SÍMBOLO DESCRIPCIÓN
VVoltios
AAmperios
Hz Hercios
Min-1 Velocidad
~Corriente alterna
noVelocidad en vacío
Doble aislamiento
Use Gafas De Seguridad
Protección de la cabeza del
sombrero duro asumir ser usado
en todo momento durante el uso
de esta herramienta, para proteger
de peligros sobre su cabeza
Lleve Protección Auditiva
Utilice Protección
Contra El Polvo
Electrical enclosure -
risk of electric shock.
Lea Las Instrucciones
Advertencia
Fusionar
Certificación CE
Certificación CSA
Los Residuos Eléctricos
Y Equipos Electrónicos
Triman - Recolección y
Reciclaje de Residuos
(9.14)
USO PROHIBIDO DE ESTAS
HERRAMIENTAS ELÉCTRICAS
•Estas herramientas eléctricas deben contar
siempre con una conexión a masa o conexión de
protección a tierra y utilizar solo suministro de CA.
• Estas herramientas eléctricas no deben utilizarse
en un entorno potencialmente explosivo.
• Estas herramientas eléctricas no deben
utilizarse en un entorno mojado o húmedo
donde pudiera entrar agua en el sistema de
refrigeración y ventilación.
• Estas herramientas no deben colocarse nunca
en una pieza de trabajo entre el electrodo y la
conexión a tierra de un soldador tipo arco. Se
ocasionarán posibles daños ya que el soldador
quedará conectado a tierra a través del cable
de conexión a tierra o la conexión a tierra de los
taladros magnéticos.
• Estas herramientas no deben utilizarse donde el
voltaje sea anormalmente más bajo que el voltaje
nominal, con sujeción a las tolerancias de voltaje.
Compruebe la placa de datos de las herramientas
y el suministro de voltaje de red disponible para
asegurar la compatibilidad.
ADVERTENCIA: El funcionamiento de estas
herramientas con un voltaje inferior al nominal
puede hacer que el electroimán esté a un nivel
de potencia reducido, y la herramienta podría
resultar insegura durante el corte.
(9.13)
USO PREVISTO DE ESTAS
HERRAMIENTAS ELÉCTRICAS
•Estas herramientas eléctricas están
concebidas para ser utilizadas para taladrar
agujeros con cortadores anulares y / o brocas
helicoidales en un entorno industrial.
• Estas herramientas están diseñadas para
fijarse en una superficie ferrosa utilizando la
base electromagnética.
• Estas herramientas eléctricas deben
utilizarse en un entorno protegido contra
las inclemencias meteorológicas y con
los accesorios suministrados por, o los
recomendados por Evolution Power Tools.