Evolution SDS4-800 User manual

www.evolutionbuild.com
SDS4-800 HAMMER DRILL
Instruction
Manual
Read instructions before operating this tool.
®
10.11.10_V3

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FIG 1 FIG 2
FIG 3 FIG 4
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SDS4-800 HAMMER DRILL
TABLE OF CONTENTS
EC - Declaration of Conformity
Important Information
12 Month Limited Warranty
General Safety Rules
Labels & Symbols
Additional Specific Safety Rules
Specification
Assembly
Functional Description
Operation
Maintenance
Environmental Protection
Service Parts Lists
EC - DECLARATION OF CONFORMITY
We, the importer
Evolution Power Tools Ltd.
Venture One
Longacre Close
Sheffield
S20 3FR
Declare that the product
Part numbers: ZIC-SD6A-20
Evolution: SDS4, SDS4-800
SDS 4 Function Hammer Drill
Complies with the essential requirements of the following
European Directives:
2006/42/EC – Machine Directive
2006/95/EC – Low Voltage Directive
2004/108/EC – EMC Directive
2002/95/EC – Restriction of the use of Certain Hazardous
Substances in Electrical and Electric Equipment
Standards and Technical specifications referred to:-
EN55014-1 : 2006
EN55014-2 : 2001+A1
EN61000-3-2 : 2000
EN61000-3-3 : 2005+A2
EN60745-1 : 2006
EN60745-2-6 : 2007+A11
All documentation is held on file at the above address and is
available, on request for review.
Authorized Signatory
Date: 01/9/2010
Name: Mr Matthew J Gavins
Position: Managing Director
Year of Manufacture: 2010
IMPORTANT
Please read these operating and safety instructions
carefully and completely. For your own safety, before using
this equipment check that the voltage is correct and that all
handles and parts are firmly secured. If you are uncertain
about any aspect of using this equipment, please contact
our Technical Helpline.
Technical Helpline UK 0870 609 2297
Technical Helpline USA 1-866-EVO-TOOL
SDS HAMMER DRILL
Congratulations on your purchase of an Evolution Power Tools
SDS 4 Function Hammer Drill. Please complete your product
registration on line to validate your machine’s warranty period
and ensure prompt service if needed. We sincerely thank you
for selecting a product from Evolution Power Tools.
12 MONTH LIMITED WARRANTY. Evolution power tools
reserves the right to make improvements and modifications
to design without prior notice.
Evolution Power Tools will, within twelve (12) months from the
original date of purchase, repair or replace any goods found
to be defective in materials or workmanship. This warranty is
void if the tool being returned has been used to drill / chisel
materials beyond the recommendations in the Instruction
Manual or if the drill has been damaged by accident, neglect,
or improper service. This warranty does not apply to machines
and / or components which have been altered, changed, or
modified in any way, or subjected to use beyond recommended
capacities and specifications. Electrical components are subject
to respective manufacturers’ warranties. All goods returned
defective shall be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the right to optionally
repair or replace it with the same or equivalent item. There
is no warranty – written or verbal – for chisel / drill bits. In no
event shall Evolution Power Tools be liable for loss or damage
resulting directly or indirectly from the use of our merchandise
or from any other cause. Evolution Power Tools is not liable for
any costs incurred on such goods or consequential damages.
No officer, employee or agent of Evolution Power Tools is
authorized to make oral representations of fitness or to waive
any of the foregoing terms of sale and none shall be binding
on Evolution Power Tools. Questions relating to this limited
warranty should be directed to the company’s head office, or
call the appropriate Helpline number.
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of electric shock, this equipment is fitted
with an approved cord and plug for its intended country of
use. Do not change the cord or plug in any way.
EC - DECLARATION OF CONFORMITY GB
IMPORTANT GB
WARRANTY GB
TABLE OF CONTENTS GB
®
IMPORTANT SAFETY INSTRUCTIONS GB

GENERAL SAFETY RULES
Read and understand all instructions before
operating this product. Failure to follow all
instructions listed below, may result in electric
shock, fire and / or serious personal injury.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
WARNING! When using electric tools basic safety
precautions should always be followed to reduce the risk of
fire, electric shock and personal injury including the following:
Read all these instructions before attempting to operate
this product and save these instructions.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
CAUTION! This is a very powerful machine. When using
this drill it is essential that the following rules are followed.
1. When drilling it is common that the drill bit jams in the
material being drilled. This will result in the drill trying to rotate
around the drill bit and potentially to come out of your grip.
This SDS drill has a safety clutch mechanism. This safety
clutch mechanism will be activated and stop the drive to the
drill, BUT only if you resist the initial forces caused by the
jamming, by securely holding the drill with BOTH hands.
As this is a powerful machine, these forces are significant.
2. ALWAYS ensure that the front handle is firmly fixed in
place and secure.
3. The front and rear handles must be firmly held to resist
any movement of the drill when the drill or drill bit becomes
jammed.
4. ALWAYS use the drill when standing on a firm and secure
platform or on the ground. (DO NOT USE ON LADDERS
OR STEPS)
5. NEVER start the drill with the drill bit jammed in position.
6. DO NOT stretch to hold the drill. Do not drill above shoulder
height or below knee height, as the drill cannot be securely held.
7. This machine is not suitable for use with TCT core drill
bits, diamond core drill bits, and diamond drill bits.
GENERAL SAFETY RULES
When using electric tools, basic safety precautions should
always be followed to reduce the risk of fire, electric shock
and personal injury.
Please read all of these instructions before attempting
to operate this machine. Save this manual for future
reference.
1. Keep work area clear. Cluttered work areas invite accidents.
2. Consider work area environment. Do not expose tools
to rain. Do not use tools in damp or wet locations. Keep work
area well lit. Never use tools near flammable liquids or gases.
3. Protect yourself against electric shock. Avoid body
contact with earthed or grounded surfaces.
4. Keep other people away. Do not let others, especially
children, come close to the work, and touch the tool or the
extension lead. Keep them away from the work area.
5. Store idle tools. When not in use, tools should be
stored in a dry locked-up place, out of children’s reach.
6. Never force the tools. Your tools will be more efficient and
safer when used at the rate for which they were intended.
7. Use the right tool. Do not force small tools to do the job of
a heavy duty tool. Do not use tools for purposes not intended;
for example do not use circular saws to cut tree limbs or logs.
8. Dress properly. Do not wear loose clothing or jewellery
which may get caught in moving parts. Non-skid footwear
is recommended when working outdoors. If you have long
hair, tie it back and wear protective hair covering.
9. Use protective equipment. Use safety glasses.
Use face or dust mask if cutting operations create dust.
10. Connect dust extraction equipment. If the machines
have a connection for dust extraction equipment, ensure
these are connected and properly used.
11. Do not damage the cable. Never pull the power cable
to disconnect the machine. Keep the cable away from heat,
oil and sharp edges.
12. Secure workpiece. Where possible, use clamps or a vice
to hold the workpiece. It’s much safer than using your hands.
13. Don’t over reach. Keep proper footing and balance at
all times.
14. Maintain tools in good working condition.
Keep cutting tools sharp and clean for better performance and
optimum safety. Follow instructions for lubricating and changing
accessories. Inspect power cables regularly and, if damaged,
have them replaced by an authorised service centre. Inspect
extension cables regularly and replace immediately if damaged.
Keep handles dry, clean and free from oil and grease at all times.
15. Disconnect tools. Disconnect tools from the power supply
when not in use, before any maintenance operation and when
changing accessories such as blades, bits, cutters, etc.
16. Remove adjusting keys and spanners. Get into the
habit of checking that adjusting keys and spanners have
been removed from the machine before turning it on.
17. Avoid unintentional starting. Ensure switch is in “off”
position before plugging in the machine.
18. Use proper extension leads. When the tool is used
outdoors, use only extension leads intended for outdoor
use and labelled as such.
19. Stay alert. Concentrate on what you are doing, use
common sense and do not operate the tool when you are tired.
20. Check that no part is damaged. Before using a tool, make
sure that it is in good working order. Check the alignment and
condition of moving parts, mounting and any other aspect that
may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced by an authorised service
centre unless otherwise indicated in this instruction manual. Do
not use the tool if the switch does not turn on and off.
21. Warning. The use of any accessory or attachment other
than one recommended in this instruction manual may
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present a risk of personal injury.
22. Have your tool repaired at an authorised service
centre. This electric tool complies with current safety rules.
Repairs should only be carried out by an authorised service
centre using original spare parts. Failing this, the user could
expose themselves to considerable danger.
HEALTH ADVICE
WARNING! When drilling, sanding, sawing or grinding, dust
particles will be produced. In some instances, depending
on the materials you are working with, this dust can be
particularly harmful to you (e.g. lead from old gloss paint).You
are advised to consider the risks associated with the materials
you are working with and to reduce the risk of exposure.
You should:
-Work in a well-ventilated area.
-Work with approved safety equipment, such as dust masks
that are specially designed to filter microscopic particles.
WARNING! Do not operate machine if warning and /
or instruction labels are missing or damaged. Contact
Evolution Power Tools for replacement labels.
Symbol Description
V Volts
A Amperes
Hz Hertz
Min-1
Revolutions, strokes,
surface speed, orbits etc.
per minute
~ Alternating Current
n0No Load Speed
Double Insulated
Wear Safety Goggles
Wear Ear Protection
Do Not Touch
Wear Dust Protection
Restriction of Hazardous
Substances Directive
CE certification
Waste electrical and
electronic equipment
To obtain an additional copy of your manual, please contact
Evolution Power Tools at :
UK 0870 609 2297
USA 1-866-EVO-TOOL
WEB www.evolutionpowertools.com
ADDITIONAL SPECIFIC SAFETY RULES
Do not let familiarity with this product (gained from
repeated use) replace strict adherence to hammer drill
safety rules. If you use this tool incorrectly you could suffer
serious personal injury.
1.Hold tools by the insulated gripping surfaces when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a
‘live’ wire will make exposed metal parts of the tool ‘live’
and shock the operator.
2.Always be sure you have a firm footing. Be sure no
one is below you when using the tool in high locations.
3.Hold the tool firmly with both hands. Always use the
side grip.
4.Keep hands away from rotating parts.
5.Do not leave the tool running. Operate the tool only
when hand-held.
6.Do not touch the bit or the workpiece immediately
after operation; they may be extremely hot and could
burn your skin.
7. Some materials contain chemicals which may be toxic.
Take caution to prevent dust inhalation and skin contact.
Follow material supplier safety data.
CAUTION! Always unplug drill from the mains supply before
changing the drill bit, servicing, cleaning or adjusting the drill.
SPECIFICATIONS
Evolution SDS4-800
Motor (230/110v – 50/60 Hz) 650W
Impact Energy: 1.6J
Speed Range: 0-1100min-1
Machine Weight: 2.8 kg
Product Dimensions (HxWxD) 210mm x 320mm x 85mm
Recommended Maximum Duty Cycle: 30 mins
Max. Drill Diameter (Steel): 13mm
Max. Drill Diameter (Concrete): 20mm
Max. Drill Diameter (Wood): 30mm
Sound Pressure Level (Under Load): Lpa =88.6dB (A)
Lwa =99.6dB (A)
K = 3dB (A)
Vibration: ah 14.015 m/s2
K 1.5 m/s2
The declared vibration total value has been measured in
accordance with a standard test method and may be used
for comparing one tool with another.
The declared vibration total value may also be used in a
preliminary assessment of exposure.
WARNING: The vibration emission during actual use of
the power tool can differ from the declared total value
depending on the ways in which the tool is used. The need
to identify safety measures and to protect the operator are
based on an estimation of exposure in the actual conditions
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SDS4-800 HAMMER DRILL
HEALTH ADVICE GB
ADDITIONAL SPECIFIC SAFETY RULES GB
SPECIFICATIONS GB
GENERAL SAFETY RULES GB
LABELS & SYMBOLS GB
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OPERATION
Standard Drilling Operation
Ensure that the action mode selecting switch is set on the
standard drill mode. See FIG 2
CAUTION!
• Usingexcessiveforceonthetoolwillnotspeedupthe
drilling. Excessive pressure will only serve to damage the
tip of the bit, decrease the tool performance and shorten
the service life of the tool.
• Thereistremendousforceexertedonthetool/bitatthe
time of hole break-through. Hold the tool firmly and take
care when the bit begins to break through the workpiece.
• Alwayssecuresmallworkpiecesinaviceorotherhold
down device.
Drilling Wood
When drilling wood the best results will be obtained by
using dedicated wood bits equipped with a guide screw.
The guide screw makes drilling easier by pulling the bit into
the workpiece.
Drilling Metal
When drilling metal the best results will be obtained by using
a dedicated twist drill designed for metal drilling. To prevent
the bit from slipping when starting a hole, make an indentation
with a centre-punch and hammer at the point to be drilled.
Place the point of the bit into the indentation and begin drilling.
Use an appropriate lubricant for the material being drilled with
the exception of iron and brass which should be drilled dry.
Hammer Drilling Operation
Select the hammer drill function on the mode selection
switch. See FIG 2
CAUTION! There is a sudden twisting force exerted on
the tool / bit at the time of hole break-through, when the
hole becomes clogged with chips and particles, or when
striking reinforcing rods embedded in concrete. Always use
the side grip handle and firmly hold the tool by both the
side handle and the switch handle during hammer drilling
operations. Failure to do so could result in loss of control of
the tool and potential injury to the operator.
Be sure to use a dedicated tungsten-carbide tipped drill bit.
Position the bit at the desired location for the hole, then pull
the switch trigger. Do not force the tool. Consistent light
pressure gives the best results. Keep the tool in position
and prevent it from slipping away from the hole.
Do not apply extra pressure if the hole becomes clogged
with chips or particles. Instead allow the tool to run at
idle and then partially remove the bit from the hole. By
repeating this several times the hole will be cleaned out and
normal drilling may be resumed.
Chiselling Operations
Set the mode selection switch to the preferred operator
position, either chisel (locked) or chisel (unlocked). See FIG 2
CAUTION! When using the tool for chiselling operations it
is very important that the operator wears all the appropriate
safety equipment. Safety glasses and dust masks are
essential and other apparel such as gloves, safety shoes,
ear protectors etc should be worn as necessary.
Ensure that all marking out is completed before any
chiselling is attempted.
Insert the required chisel into the SDS chuck and ensure
positive location. Offer the chisel up to the worksurface and
holding the tool firmly with both hands begin the chiselling
operation. Switch on the tool and begin to cut.
Do not force the tool. Gentle consistent pressure works best.
Do not try to remove too much material in one pass. Several
repeat passes may be needed to achieve the required results.
MAINTENANCE
Note: Any maintenance must be carried out with the
machine switched off and disconnected from the mains/
battery power supply.
Check that all safety features and guards are operating
correctly on a regular basis. Only use this machine if all
guards/safety features are fully operational.
All motor bearings in this machine are lubricated for life.
No further lubrication is required.
Use a clean, slightly damp cloth to clean the plastic parts of
the machine. Do not use solvents or similar products which
could damage the plastic parts.
WARNING! Do not attempt to clean by inserting pointed
objects through openings in the machines casings etc.
The machines air vents should be cleaned using
compressed dry air.
Excessive sparking may indicate the presence of dirt in
the motor or worn out carbon brushes. If this is suspected
have the machine serviced and the brushes replaced at an
authorized service centre.
ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist.
Check with your Local Authority or retailer for
recycling advice.
SDS4-800 HAMMER DRILL
ENVIRONMENTAL PROTECTION GB
of use (taking account of all parts of the operating cycle,
such as the times the tool is switched off, when it is
running idle, in addition to trigger time).
ASSEMBLY
Your Evolution Power Tools saw is shipped complete.
Remove all contents from the box and inspect to ensure no
damage was incurred during shipping, and that the items
listed below are included.
Description Quantity
Instruction Manual 1
Side Handle 1
Depth Gauge 1
SDS Drills 1 x 6mm x 160mm
1 x 8mm x 160mm
1 x 10mm x 160mm
SDS Chisels 1 x 25mm x 250mm
1 x Point x 250mm
Carry Case 1
GETTING STARTED
CAUTION! ALWAYS DISCONNECT THE DRILL FROM
POWER SOURCE BEFORE MAKING ADJUSTMENTS.
Refer to the “Service Parts List Drawing”.
FUNCTIONAL DESCRIPTION
CAUTION! Always be sure that the tool is switched off and
unplugged before adjusting or checking a function on the tool.
Switch action (see FIG 1)
CAUTION!
• Beforeplugginginthetool,alwayschecktoseethatthe
switch trigger actuates properly and returns to the ‘OFF’
position when released.
• Theswitchcanbelockedinthe‘ON’positionforeaseof
operator comfort during extended use. Apply caution when
locking the tool in the ‘ON’ position and maintain a firm grip
on the tool.
To start the tool, simply pull the switch trigger. Tool speed
is increased by increasing pressure on the switch trigger.
Release the switch trigger to stop the drill.
For continuous operation, pull the switch trigger and then
push in the lock button.
To stop the tool from the locked position, pull the switch
trigger fully, then release it.
A speed control screw is provided so that the maximum
tool speed can be limited (variable). Turn the speed control
screw clockwise for higher speed, and counterclockwise
for lower speed.
Reversing switch action (see FIG 1)
This drill has a reversing switch to change the direction of
rotation. Move the reversing switch lever to the required
position (clockwise or counterclockwise rotation) as
indicated by the arrows on the drill body.
CAUTION!
• Alwayscheckthedirectionofrotationbeforeoperation.
• Usethereversingswitchonlyafterthetoolcomestoa
complete stop. Changing the direction of rotation before the
tool stops may damage the tool.
Selecting the action mode (see FIG 2)
This tool has a 4 position action mode selecting switch.
Push in the locking button on the switch lever and rotate
the switch to the desired position. Release the locking
button and ensure that the button has locked the switch in
the required position.
The 4 positions are:
• Drill
• HammerDrill
• Chisel(unlocked)
• Chisel(locked)
Installing the side handle (see FIG 3)
CAUTION! Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Always use the side grip handle to ensure operating safety.
Install the side grip handle onto the drill collar and secure in
place by tightening the handle. Note that the handle may be
swung through 360o. Ensure that the side handle is pushed
fully home against the drill body before tightening.
Depth Gauge (see FIG 3)
The depth gauge is convenient for drilling holes of uniform
depth. To install, loosen the side grip handle and insert the
depth gauge into the hexagonal hole. Adjust to suit and
tighten the side grip handle to lock both the handle and
depth gauge into the desired position.
Installing or removing a drill bit or chisel (see FIG 4)
CAUTION! Always be sure that the tool is switched of and
unplugged before carrying out any work on the tool.
Carefully insert the SDS chisel or bit into the SDS chuck.
Gently pull the bit into the chuck whilst rotating the bit
slowly. Pull back on the chuck collar and continue pulling
the bit gently until positive location is felt and the bit slides
fully home into the chuck.
Only remove the bit when operations have finished and the
bit has completely cooled down.
To remove the bit, slide the chuck collar rearward and
carefully pull the bit out of the chuck
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®
MAINTENANCE GB
FUNCTIONAL DESCRIPTION GB
OPERATION GB
ASSEMBLY GB
GETTING STARTED GB

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SERVICE PARTS LIST DRAWING
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SDS4-800 HAMMER DRILL
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NOTES
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NOTES
®