Evolution EVOMAG42 User manual

Date Published: 23 / 07 / 2019Written in UK English
Original Instructions
EVOMAG42 shown without guards fitted for illustrative purposes only.
EVOMAG42 S28MAG
Cutters not included

2
www.evolutionpowertools.com
THIS INSTRUCTION MANUAL WAS
ORIGINALLY WRITTEN IN ENGLISH.
IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant Technical Helpline,
the number of which can be found on the
Evolution Power Tools website. We operate
several Helplines throughout our worldwide
organization, but Technical help is also
available from your supplier.
WEB
www.evolutionpowertools.com/register
Congratulations on your purchase of an
Evolution Power Tools Product. Please
complete your product registration ‘online’
as explained in the A4 online guarantee
registration leaflet included with this
machine. You can also scan the QR code
found on the A4 leaflet with a Smart Phone.
This will enable you to validate your
machine’s guarantee period via Evolution’s
website by entering your details and thus
ensure prompt service if ever needed. We
sincerely thank you for selecting a product
from Evolution Power Tools.
EVOLUTION LIMITED GUARANTEE.
Evolution Power Tools reserves the right to
make improvements and modifications to the
product design without prior notice.
Please refer to the guarantee registration
leaflet and/or the packaging for details of the
terms and conditions of the guarantee.
Evolution Power Tools will, within the
guarantee period, and from the original date of
purchase, repair or replace any goods found to
be defective in materials or workmanship. This
guarantee is void if the tool being returned
has been used beyond the recommendations
in the Instruction Manual or if the machine
has been damaged by accident, neglect, or
improper service. This guarantee does not
apply to machines and / or components which
have been altered, changed, or modified
in any way, or subjected to use beyond
recommended capacities and specifications.
Electrical components are subject to respective
manufacturers’ warranties. All goods returned
defective shall be returned prepaid freight to
Evolution Power Tools.
Evolution Power Tools reserves the right to repair
or replace it with the same or equivalent item.
There is no warranty – written or verbal – for
consumable accessories such as (following list
not exhaustive) blades, cutters, drills, chisels or
paddles etc. In no event shall Evolution Power
Tools be liable for loss or damage resulting
directly or indirectly from the use of our
merchandise or from any other cause. Evolution
Power Tools is not liable for any costs incurred on
such goods or consequential damages.
No officer, employee or agent of Evolution
Power Tools is authorized to make oral
representations of fitness or to waive any of
the foregoing terms of sale and none shall be
binding on Evolution Power Tools.
Questions relating to this limited
guarantee should be directed to the
company’s head office, or call the
appropriate Helpline number.

3
www.evolutionpowertools.com
EN
SPECIFICATIONS EVOMAG42 S28MAG
MACHINE METRIC IMPERIAL METRIC IMPERIAL
Motor (UK/EU) 230V - 240V ~ 50Hz 1200W - - -
Motor (UK/EU) 220V - 240V ~ 50HzV - - 1200W -
Motor (UK) 110V ~ 50Hz 1200W -1200W -
Motor (USA) 120V ~ 60Hz - 10A -10A
Number Of Speeds 1 1 1 1
Speed (No Load) - 220-240V 450min-1 450rpm 480min-1 480rpm
Speed (No Load) - 110V & 120V 450min-1 450rpm 450min-1 450rpm
Insulation Class 1 1 1 1
Power Cord Length 2.5m 8’ 2” 2.5m 8’ 2”
Weight 12kg 26lb 12kg 26lb
CUTTER CAPACITIES
Maximum Annular Cutting Capacity 42mm 15/8” 28mm 11/8”
Maximum Cutting Depth 50mm 2” 50mm 2”
Cutter Shank 19mm 3/4” 19mm 3/4”
Standard Twist Drill Capacity 13mm 1/2” 13mm 1/2”
MAGNET
Magnetic Adhesion 1300kg f 2860lbs f 1300kg f 2860lbs f
Minimum Plate Thickness 10mm 3/8” 10mm 3/8”
DIMENSIONS
Magnet Dimension 40 x 90 x 180mm 1-5/8 x 3-1/2 x
7-1/8” 40 x 90 x 180mm 1-5/8 x 3-1/2 x 7-1/8”
Maximum Machine Height 654mm 25-3/4” 650mm 25-5/8”
Minimum Machine Height 420mm 16 -1/2” 420mm 16 -1/2”
Machine Width 222mm 8-3/4” 200mm 7-7/8”
NOISE & VIBRATION
Sound Pressure Level LPA 89.40 dB(A) K=3 dB(A) 110V: 91 dB(A) K=3 dB(A)
220-240V:90.7 dB(A) K=3 dB(A)
Sound Power Level LWA 102.4 dB(A) K=3 dB(A) 110V: 102 dB(A) K=3 dB(A)
220-240V:101.7 dB(A) K=3 dB(A)
Hand Arm Vibration 0.629m/s2K=1.5m/s2110V: 2.41m/s 2 K=1.5m/s 2
220-240V: 2.12 m/s 2 K=1.5m/s 2
MODEL NUMBERS
United Kingdom 230V: 095-0001
110V: 095-0002
230V: 090-0005
110V: 090-0006
United States 095-0003 090-0007
Europe 095-0004 090-0008

4
www.evolutionpowertools.com
Note: The vibration measurement was made
under standard conditions in accordance with:
EN62841-1: 2015 and UL Std. 62841-1 and CSA
Std. C22.2 No. 62841-1
The declared vibration total value has been
measured in accordance with a standard test
method and may be used for comparing one
tool with another.
The declared vibration total value may also be
used in a preliminary assessment of exposure.
WARNING: that the noise emissions during
actual use of the power tool can differ from
the declared values depending on the ways
in which the tool is used especially what
kind of workpiece is processed; and
of the need to identify safety measures to
protect the operator that are based on an
estimation of exposure in the actual
conditions of use (taking account of all parts
of the operating cycle such as the times when
the tool is switched off and when it is running
idle in addition to the trigger time).
VIBRATION
WARNING: When using this machine the
operator can be exposed to high levels of
vibration transmitted to the hand and arm. It
is possible that the operator could develop
“Vibration white finger disease” (Raynaud
syndrome). This condition can reduce the
sensitivity of the hand to temperature as well
as producing general numbness. Prolonged or
regular users of this machine should monitor
the condition of their hands and fingers
closely. If any of the symptoms become
evident, seek immediate medical advice.
• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in: BS
EN62841-1: 2015
• Many factors can influence the actual
vibration level during operation e.g. the
work surfaces, condition and orientation
and the type and condition of the machine
being used. Before each use, such factors
should be assessed, and where possible,
appropriate working practices adopted.
Managing these factors can help reduce
the effects of vibration:
Handling:
• Handle the machine with care, allowing
the machine to do the work.
• Avoid using excessive physical effort on
any of the machine’s controls.
• Consider your security and stability, and
the orientation of the machine during
use.
Work Surface:
• Consider the work surface material;
its condition, density, strength, rigidity
and orientation.
WARNING: The vibration emission during
actual use of the power tool can differ from
the declared total value depending on the
ways in which the tool is used. The need
to identify safety measures and to protect
the operator are based on an estimation
of exposure in the actual conditions of use
(taking account of all parts of the operating
cycle, such as the times the tool is switched
off, when it is running idle, in addition to
trigger time).
LABELS & SYMBOLS
WARNING: Do not operate machine if
warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.
NOTE: All or some of the following symbols
may appear in the manual or on the product.
SYMBOL DESCRIPTION
VVolts
AAmperes
Hz Hertz
Min-1 Speed
~Alternating Current
noNo Load Speed

5
www.evolutionpowertools.com
EN
Eye protection should be worn at all
times when using this tool.
Hard Hat—Head protection should be
worn at all times whilst using this tool,
to protect from overhead hazards
Ear protection / Ear defenders should
be worn at all times whilst using this
tool, this tool exceeds 85dB(A)
Wear Dust Protection
Electrical enclosure -
risk of electric shock.
Read and understand
the instruction manual - before
operating this tool.
Caution ! / Attention !
Fuse
CE certification
ETL certification
Triman - Waste Collection
& Recycling
WEEE - Waste Electrical
and Electronic Equipment This
machine should be disposed of
as Electrical & Electronic Waste.
INTENDED USE
• This power tool is intended to be used for
drilling holes with annular cutters and twist
drills in an industrial environment.
• The machine is designed to be held
onto a ferrous surface using its
electromagnetic base.
• This power tool should be used in a
weather protected environment, and be
used with the accessories provided, or
Evolution Power Tools recommended
accessories only.
• The power tool can be used vertically,
horizontally and and in an inverted
position, provided the magnetic adhesion
and work environment allow.
WARNING: To prevent ingress of fluids
into the electrical system, cutting paste
should be used rather than cutting fluid
when using the machine in the inverted
position.
PROHIBITED USES
• This power tool should never be used without
a ground or protective earth connection.
• This power tool should not be used in a
potentially explosive environment.
• This power tool should not be used in a wet
or humid environment where water could
be drawn into the power tools cooling and
ventilation system.
• If the power tool is used in the inverted or
horizontal position, cutting fluids should
not be used to prevent ingress of fluids into
the electrical system. Cutting paste should
be used instead.
• This power tool should never be positioned
on a workpiece between the electrode and
ground of an arc type welder. Damage to
the machine will result as the welder will
ground through the power tools ground or
earth cable.
• This power tool should not be used
where the voltage is abnormally lower
than the rated voltage, subject to voltage
tolerances. Check the power tool rating
plate, check the voltage available.
WARNING: Operating on a lower than rated
voltage will result in the electro magnet
being at reduced power and the machine may
become insecure whilst cutting.

6
www.evolutionpowertools.com
WARNING: This machine is not intended
for use by persons (including children) with
reduced physical, sensory or mental capabilities,
or lack of experience and knowledge.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with, this machine.
ELECTRICAL SAFETY
This machine is fitted with the correct
moulded plug and mains lead for the
designated market. If the replacement of the
SUPPLY CORD is necessary, this has to be done
by the manufacturer or his agent in order to
avoid a safety hazard.
OUTDOOR USE
WARNING: For your protection, if this tool is
to be used outdoors it should not be exposed
to rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturer’s instructions should be
followed when using an extension cable.
POWER TOOL GENERAL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specified in BS EN 62841-1: 2015 &
EN ISO 12100: 2010 & UL Std. 62841-1 & CSA
Std. C22.2 No. 62841-1)
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and/ or serious injury.
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of flammable liquids, gasses or
dust. Power tools create sparks which may
ignite the dust or fumes.
c) Keep children and bystanders away
while operating power tool.
Distractions can cause you to lose control.
2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the
outlet. Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching outlets will
reduce the risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.

7
www.evolutionpowertools.com
EN
3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off position before
connecting to power source and or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger
on the switch or energising the power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on.
A wrench or key left attached to a rotating part
of a power tool may result in personal injury .
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
h) Do not let familiarity gained from
frequent use of tools allow you to become
complacent and ignore tool safety
principles. A careless action can cause
severe injury within a fraction of a second.
4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on or off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories or
storing power tools. Such preventative
safety measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tool’s
operation. If damaged, have the power
tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
h) Keep handles and grasping surfaces
dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not
allow for safe handling and control of the
tool in unexpected situations.
5) General Power Tool Safety Warnings
[Service]
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.

8
www.evolutionpowertools.com
HEALTH ADVICE
WARNING: When using this machine, dust
particles may be produced. In some instances,
depending on the materials you are working
with, this dust can be particularly harmful.
If you suspect that paint on the surface
of material you wish to cut contains lead,
seek professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even low
levels of lead can cause irreversible brain and
nervous system damage. Young and unborn
children are particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure. As
some materials can produce dust that may be
hazardous to your health, we recommend
the use of an approved face mask with
replaceable filters when using this machine.
You should always:
• Work in a well-ventilated area.
• Work with approved safety equipment,
such as dust masks that are specially
designed to filter microscopic particles.
WARNING: the operation of any power tool
can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles
or safety glasses with side shield or a full face
shield where necessary.
ADDITIONAL SAFETY INSTRUCTIONS
WARNING: Mains Power Supply Security.
Due to the nature of operation of this
machine, it is of the utmost importance to
ensure the security and continuity of the
mains power supply.
Ensure that this machine has a dedicated
power supply, and use a lock on device
to ensure that the mains power supply
cannot be interrupted or compromised
accidentally.
Do not use other appliances on the same
power socket, as any variation in voltage
caused by other connected appliances
could result in the magnet deactivating.
Always use the tool on its own dedicated
power socket.
Where the power supply is provided
by an ‘onsite’ generator set, ensure
that the generator set is reliable and
well maintained, and that the fuel
tank contains sufficient fuel to allow
completion of the task. The addition of
warning labels is strongly recommended.
1) TRANSPORTING and HANDLING
Magnetic Drills are heavy machines, care must
be taken when transporting and handling.
• When transporting or moving the Magnetic
Drill, always use the carrying handle or
other carrying aids provided.
• Always ensure that the dovetail slide is in
its lowest position and locked in place.
• Do not transport or move the Magnetic
Drill with a cutter attached.
• If the coolant feed system is fitted, ensure
that the coolant feed tap is in the off position,
or the coolant system has been drained.
• If the Magnetic Drill is to be transported in
a vehicle ensure that it is laid on its side and
is secured to prevent movement.
• Do not transport the Magnetic Drill with
the mains cord and plug dragging along
the ground.
• Never carry or drag the machine using the
mains cord.
Carrying your Magnetic Drill
Safety Advice
• Although compact, this Magnetic Drill is
heavy. To reduce the risk of back injury, get
competent help, if required, whenever you
have to lift the drill.
• To reduce the risk of back injury, hold
the tool close to your body when lifting.
Bend your knees so you can lift with your
legs, not your back. Lift by using the

9
www.evolutionpowertools.com
EN
transportation/lifting handle.
• Never carry the Magnetic Drill by the power
cord. Carrying the Magnetic Drill by the
power cord could cause damage to the
insulation or the wire connections resulting
in electric shock or fire.
• Before moving the Magnetic Drill tighten
the auxiliary slide locking screw to guard
against sudden unexpected movement.
• Lock the Drilling Head in its lowest position.
2) BEFORE USING THE MAGNETIC DRILL
• Check the mains cord and plug for any
damage. If damaged it must be replaced
before use.
• Check the complete machine for any signs
of damage. If the machine is damaged it
must not be used until it has been repaired.
• Check the security and condition of the
guard. This machine must not be used
without the guard being fitted.
• Ensure that the feed handles are attached
securely.
• Check that the dovetail slide is correctly
adjusted and operates smoothly without
any binding or excessive sideways
movement. The cutting head should not
fall freely under its own weight.
• Check the condition of the webbing safety
strap and adjustable buckle for any signs of
damage or fraying. If damaged it must be
replaced.
• Check that the secondary/auxiliary slide is
securely locked by the locking lever.
3) ADJUSTING GIBS (Dovetail Slides)
FREE PLAY
Before every use, lubricate and adjust as
necessary. When adjusting the gib the
following procedure must be followed.
• Using the supplied 3mm Hex Key loosen
slightly the 3 cap screws. (Fig 15) With all 3
cap screws loosened, ensure that the main
slide is at the lowest position.
• Using the 2 mm Hex Key supplied turn
the lower and middle adjusting screws to
eliminate any free movement.
• Move the main slide upwards until its top
edge is level with the top of the dovetail
slide way. Turn the upper adjusting screw
to take up any free movement.
• Operate the crank handle to move the slide
up and down. There should be no free play,
yet no binding anywhere throughout the
range of travel.
• If necessary repeat the above procedure
several times to ensure that all free
movement has been eliminated and that
the machine head moves up and down
freely without any binding and without any
side to side movement.
• Re-tighten the 3 cap screws when
adjustment is complete.
4) COOLANTS and LUBRICANTS
The use of coolants or lubricants will ease the
cutting operation and prolong the life of the
cutter and the machine.
• When using coolants or lubricants, ensure
that they do not run down the mains cord
to the mains plug and supply outlet. Do not
allow coolants or lubricants to enter the
machine’s ventilation openings.
• When using the machine in an inverted
position or on vertical surfaces use cutting
paste instead of a liquid cutting fluid.
• If the machine is to be used to cut materials
that create dust, such as cast iron, dust
extraction equipment (not supplied) should
be used and/or the operator should wear a
suitable respiratory protection mask.
5) PREPARATION and SETTING UP
The electromagnet on this machine is
designed to adhere to ferrous metallic
surfaces only.
WARNING: The electro magnet fitted to
this machine is a two stage magnet. With
the machine positioned, and the magnet
switched ‘ON’ but the motor switched ‘OFF’ the
magnet is at 50% strength. The magnet only
reaches full strength when both the Magnet
and Motor switches are in the ‘ON’ position.
WARNING: The use on any material whose
thickness is less than that specified in
this Instruction Manual will progressively
reduce the magnetic performance, and
could result in a potentially dangerous
condition arising.

10
www.evolutionpowertools.com
• Always prepare the material surface before
attaching the machine.
The material surface must be clean, flat and
free from rust, protective coatings, grease
or other debris such as chips or swarf from
previously drilled holes.
• Always check the surface of the magnetic
base ensuring that it is not damaged and
is clear of debris such as chippings or swarf
from previously drilled holes.
• Never use this machine on a structure
where arc welding is taking place. Damage
to the machine will result as the welder will
ground through the power tools ground or
earth cable.
6) DURING CUTTING OPERATIONS
WARNING: The swarf and the slug
produced will be hot and sharp.
• When using annular cutters ensure that the
slug ejected at the end of the cut will not
endanger anyone in the vicinity.
• If working at height some form of collection
device for the ejected slug may be necessary.
• Care should be taken with the ejected
slug, this will be both hot and sharp, gloves
should be worn when handling the slug.
• This power tool can be used on a vertical
surface or upside down provided there is
sufficient magnetic adhesion, extra care
should be taken when drilling vertically or
inverted . When using the machine vertically
or inverted it is possible hot and sharp swarf
or chips may fall. Always wear appropriate
personal protective equipment.
7) SAFETY STRAP OR SAFETY CHAIN
WARNING: The electromagnet base on this
power tool can deactivate if the power supply is
interrupted or suffers an electrical malfunction.
• To prevent possible operator injury, the safety
strap or chain supplied should be used at all
times to provide extra security in the event of
supply failure or electrical malfunction.
Note: When drilling some very large flat,
horizontal plates, the fitting of the safety
strap or chain may be impossible. Consult the
responsible person for guidance.
• The safety strap or chain should be
attached to the fixing points provided and
checked for security before commencing
any and every drilling operation.
GETTING STARTED - UNPACKING
Caution: This packaging contains sharp objects.
Take care when unpacking. This machine
could require two persons to lift, assemble and
move. Remove the machine, together with the
accessories supplied from the packaging. Check
carefully to ensure that the machine is in good
condition and account for all the accessories
listed in this manual. Also make sure that all the
accessories are complete. If any parts are found
to be missing, the machine and its accessories
should be returned together in their original
packaging to the retailer. Do not throw the
packaging away; keep it safe throughout the
guarantee period. Dispose of the packaging in
an environmentally responsible manner. Recycle
if possible. Do not let children play with empty
plastic bags due to the risk of suffocation.
ITEMS SUPPLIED
DESCRIPTION EVOMAG42 S28MAG
Instruction Manual
Coolant System
Safety Guard & Fixings
Safety Strap
Feed Handles (x3) (x3)
Hex Keys (x4) (x2)
Chuck with Chuck Key
Carry Case

11
www.evolutionpowertools.com
EN
ADDITIONAL ACCESSORIES
In addition to the accessories supplied with
this machine the following accessories are
available from Evolution’s online shop at
www.evolutionpowertools.com or from
your local retailer.
Description Part No
Chuck Adaptor HTA 47
Chuck & Chuck Key 13mm HTA 153
Countersink Bit 0-30mm HTA 030
3 Piece Cutter Kit
6 Piece Cutter Kit
Cyclone Cutters

12
www.evolutionpowertools.com
MACHINE OVERVIEW
MACHINE FITTED WITH
ANNULAR CUTTER
1. Magnet On/Off Switch
2. Motor On/Off Switch
3. Guard
4. Annular Cutter (Not included)
5. Secondary Slide Locking Lever
6. Safety Strap
7. Coolant Tank
8. Spindle Hub And Feed Handles
MACHINE FITTED WITH
3 JAW CHUCK
9. 3 Jaw Chuck
10. Drill Bit (Not included)
3
6
7
5
9
10
4
2 81

13
www.evolutionpowertools.com
EN
WARNING: Mag Drills must not be connected to a power
source until all assembly and preparation has been
completed and a safety check carried out. Evolution Mag
Drills should only to be used on non-coated Mild Steel which
is free from paint or loose rust etc.
Remove the machine from the case and check that all accessories
are present and correct.
WARNING: All Magnetic Drilling machines are heavy. Enlist
competent help when lifting these machines.
• Place the machine onto a clean, sturdy work surface.
• Attach the three handles into the spindle hub ensuring that they
are fully seated. (Fig. 1)
• Attach the Safety Guard and secure in place using the supplied
fixing screws. (Fig. 2)
• Attach the coolant/lubrication bottle to its service position. Use
the tapped hole located at the top left of the machines casing
and the Ø6 screw (provided). (Fig. 3)
• Insert the ‘free’ end of the supply tube into the ‘quick connector’.
Note: To release the delivery tube from the quick connector
(Abb.3a) push the collar towards the brass union and withdraw
the delivery tube.
Note: For some operations it may be convenient to remove the
coolant/lubricant bottle and supply tube and use alternative
methods of coolant or lubricant application.
TESTING - All Evolution Magnetic Drilling Machines
WARNING: All Evolution Magnetic Drilling machines have Class
1 insulation and must be earthed. Any power socket that this
machine is connected to must be grounded to earth. Ensure
that both operating switches are in the ‘OFF’ position before
connecting the power cord to the socket.
WARNING: The power cord assembly is a custom terminated one.
Replacement should only be carried out by a qualified technician.
Use only replacement parts recommended by Evolution Power
Tools.
WARNING: Do not perform any testing with a cutter or drill
installed in the machine.
• Place the machine onto a piece of clean 10 mm thick mild steel
plate that is larger than the magnetic base of the machine.
• Connect the plug into a mains supply outlet and switch on the
socket (UK only).
• Operate the rocker switch on the machines switch panel to
energise the magnet. (Fig. 4)
ASSEMBLY AND PREPARATION
Fig. 1
Fig. 3
Fig. 2
Fig. 3a

14
www.evolutionpowertools.com
NOTE: S28MAG is fitted with a 10 Amp 230v (5 x 20mm) Surge
Fuse. This is located in a fuse holder found in the machines switch
panel. (Fig. 5) If the machine fails to operate, check the fuse. If it
has ‘blown’ have the cause investigated by a competent technician.
Replace it with an identical type when satisfied that the machine
is fault free.
• Check that the machine is firmly attached to the Mild Steel plate.
• Operate the machines On/Off rocker switch (Fig. 6) to switch
‘On’ or to switch ‘Off’ the machines motor.
• Allow the motor to run for a few seconds to check for any
unusual noise or vibration.
WARNING: Do not use the machine if any vibration or unusual
noises are evident or if the magnetic adhesion is questionable.
Have the machine serviced and checked by a qualified technician,
or if under warranty refer to the warrantee agreement.
• When all testing has been completed, turn the machine ‘off.’
INSTALLING AN ANNULAR CUTTER - All Evolution
Machines
Select a suitable cutter for the required task. Check that the cutter
is sharp and is not damaged in any way. Damaged or ‘dull’ cutters
should not be used.
WARNING: Annular cutters are very sharp. It is recommended
that the operator wears protective gloves whilst handling a cutter
during installation or removal.
• Insert the pilot pin into the cutter ensuring that it slides through
the bore in the cutter smoothly. (Fig.7)
• Raise the machines Cutting Head (the Motor/Gearbox assembly)
to its highest position.
• Check that the cutter securing grub screws located in the end of
the spindle are not protruding into the spindle bore.
(EVOMAG42 - Fig.8. ) (S28MAG - Fig.9)
• Align the two ‘flats’ machined on the cutters shaft with the grub
screws in the spindle.
• Insert the cutter shaft into the bore of the spindle.
• Start to tighten one of the grub screws and at the same time
slightly rotate the cutter backwards and forwards until the
grub screw is fully tightened. This will ensure that the grub
screw is located squarely onto the flat, preventing the cutter
from becoming loose.
• Tighten the remaining grub screw.
Fig. 4
Fig. 7
Fig. 6
Fig. 5

15
www.evolutionpowertools.com
EN
Fig. 10
Fig. 11
INSTALLING A 3 JAW CHUCK
(UK Market only)
A three (3) jaw chuck (part HTA 153) can be fitted into the drive
spindle of S28MAG enabling the machine to take standard parallel
shank twist drills up to Ø13mm (Ø1/2in).
WARNING: Ensure that the machine is disconnected from the
mains power supply when installing the 3 jaw chuck.
To fit the chuck:
• Screw the 3 jawed chuck into the threaded bore of the chuck
adaptor. (Fig. 10)
•Align the two (2) ‘flats’ machined on the chuck adaptor with the
grub screws in the spindle. (Fig. 11)
• Insert the chuck adaptor into the bore of the spindle.
• Start to tighten one of the grub screws and at the same time
slightly rotate the adaptor backwards and forwards until the
grub screw is fully tightened. This will ensure that the grub
screw is located squarely onto the flat, preventing the chuck
adaptor from becoming loose.
• Tighten the remaining grub screw.
TO INSTALL AND REMOVE A DRILL BIT
Hold the new drill bit with your thumb and index finger, then
insert it into the chuck. Twist the chuck to tighten the drill bit into
place. If your chuck has a key, insert the key and turn it tighten the
drill bit in place, then turn the opposite direction to slide the drill
bit out.
SETTING UP
(PRIOR TO COMMENCING CUTTING OPERATIONS)
WARNING: Operators should read the section on intended and
prohibited uses of these machines. Only trained and experienced
operatives should use these machines.
Magnetic Drilling machines should only be used for hole boring/
drilling whilst attached to the workpiece by the electromagnetic
base.
WARNING: MagDrills must only be used if the electromagnet
is in full working order and exerts sufficient grip on a correctly
prepared workpiece.
Extra vigilance should be exercised if the machine is to be used on
a surface which is inclined from the horizontal.
COOLANT / LUBRICANT DELIVERY
Note: It is recommended that a Soluble Oil is used as other
coolants/lubricants may have a high viscosity and may not flow
easily to the cutter.
Fig. 9
Fig. 8

16
www.evolutionpowertools.com
WARNING: In the event of power disruption or failure the safety
chain/strap ensures that the machine remains in place attached
to the workpiece. (Fig12) As a crucial safety feature it must be
securely attached to both the machine and to the workpiece.
BEFORE beginning cutting operations the strap or chain must be
correctly tted, preferably passing through the machines carrying
handle. The safety chain/strap should NOT be used as an alternative
to the magnet for clamping purposes.
To ensure Coolant/Lubricant flow:
• Gently squeeze the Coolant/Lubricant bottle to force the
Coolant/Lubricant through to the cutter.
• Lower the Cutting Head towards the workpiece until the cutter
teeth touch the workpiece, and the pilot pin has been pushed
up into the cutter.
• Raise the Cutting Head.
• Repeat this process until coolant/lubricant fluid is flowing freely
onto the workpiece.
• Adjust the ON/OFF Tap to give the fluid flow required
Note: Sometimes the position of the machine on the workpiece (or
when a 3 jaw chuck is fitted) makes delivery of coolant/lubricant
impossible. If this is the case a suitable ‘cutting compound’ can be
applied directly to the workpiece before cutting operations begin.
The compound may need to be replenished during the cutting
process.
WARNING: Only replenish cutting compound after the motor
has been switched ‘OFF’ and it and the cutter are completely
stationary.
ANTI STALL TECHNOLOGY
This machine is fitted with the latest Anti Stall Technology (AST).
If the cutting forces result in the motor stalling, the electronics will
switch off the motor, preventing burnout. The magnet however
will remain energised holding the machine safely in position.
To reset after AST activation:
• Set the motor switch to the OFF position.
• Back-off (withdraw) the cutter from the material.
• Wait 3-5 seconds before restarting the motor. Set the motor
switch to ON position.
Note: If after AST activation, or at any other time during operations
the machine fails to (re)start, or there is no magnetic adhesion, check
the 10 amp Surge Fuse. Refer to Testing.
Fig. 12

17
www.evolutionpowertools.com
EN
MAINTENANCE
WARNING: Any maintenance must be carried out with the machine
switched off and disconnected from the mains/battery power
supply.
Check that all safety features and guards are operating correctly on
a regular basis. Only use this machine if all guards/safety features
are fully operational.
Fig. 13
Fig. 14
Fig. 15
MAKING A CUT
Note: The Cutting Head of S28MAG machine can be repositioned
and locked anywhere along the length of machines dovetail slide.
Repositioning may be necessary to accommodate the longer
overall length of the Cutting Head especially when fitted with a
three (3) jawed chuck and twist drill.
GENERAL GUIDANCE
Evolution Power Tools has no control over the way its machinery may
be used. The following is oered as general (but not exhaustive or
denitive) advice on the safe operation of MagDrill machines.
WARNING: Securely lock the Cutting Head onto the machines slide
BEFORE commencing cutting operations.
• Lock the Cutting Head onto the dovetail slide in the required
position. The locking lever is located on the left hand (LH) lower
gearbox casing. (Fig. 13)
• Correctly position the machine on the workpiece, with the
electromagnet energised and the safety chain/strap
securely in place.
• Check for sufficient coolant/lubricant flow at the cutter.
• Start the motor by operating the ‘On/Off’ rocker switch.
• Using the feed handles slowly lower the Cutting Head until the
cutter (or drill) makes contact with the workpiece.
• Continue to apply only sufficient gentle pressure to allow the
cutter to cut freely through the workpiece.
• Depending upon the thickness of the workpiece periodically
raise the cutter and clear any ‘swarf’ build up before to
continuing the cut.
WARNING: Only clear ‘swarf’ from a cut using a suitable tool (small
brush or similar) with the Cutting Head raised and the spindle,
cutter and motor completely stationary. Take all H&S precautions
that may be necessary.
WARNING: On completion of the cut the pilot pin should eject the
(waste) material ‘slug’. This slug could be very hot with very sharp
edges. Employ all necessary H&S procedures to safely deal with
any ejected slug(s), and use protective gloves if the slug(s) require
handling.
If the slug fails to be ejected from the cutter, this could be caused
by the slug becoming ‘twisted’ inside the cutter. To release the
slug, lower the cutter onto a flat area of the workpiece. This will
‘square-up’ the slug and allow it to be ejected.

18
www.evolutionpowertools.com
All motor bearings in this machine are lubricated
for life. No further lubrication is required.
Use a clean, slightly damp cloth to clean the
plastic parts of the machine. Do not use solvents
or similar products which could damage the
plastic parts.
WARNING: Do not attempt to clean by inserting
pointed objects through openings in the
machines casings etc. The machine’s air vents
should be cleaned using compressed dry air.
Excessive sparking may indicate the presence of
dirt in the motor or worn out carbon brushes.
If this is suspected have the machine serviced
and the brushes replaced by a qualified
technician.
If the supply cord of this power tool is damaged,
it must be replaced by a specially prepared
supply cord available through the service
organization.
ADJUSTING GIBS (Dovetail Gibs Slides)
WARNING: Only attempt this procedure with
the machine disconnected from the mains
power supply.
Note: S28MAG has two Gibs (Fig. 14) one of
which is adjustable.
Before every use:
• Check and lubricate the Gibs.
• Check the movement of the Cutting Head.
This must be smooth, exhibit no free play
and no binding anywhere along its range
of travel.
WARNING: The Cutting Head must not be able
to slide downwards under its own weight. It
should only move when the feed handles are
turned.
To adjust the Gib:
Position the Cutting Head so that the top edge
of the dovetail slide is level with the top edge of
the machines Gibs.
Note: The locking and adjusting screws are
located along the Left Hand edge of the
machines main slide. (Fig. 15)
• Use hex key (supplied) to loosen slightly the
locking screws which lock the adjustable Gib
in place.
• Use a hex key (supplied) and starting with the
lowest adjusting screw, turn the screw
clockwise or counter- clockwise as required.
• Work upwards adjusting each of the screws
accordingly.
WARNING: There must be no free play,
sideways movement (wobble) or binding
detectable anywhere throughout the Cutting
Heads range of travel.
• Repeat the procedure several times. Ensure
that any free play, sideways movement or
wobble during travel has been completely
eliminated.
• When adjustment has been successfully
accomplished, retighten the locking screws.
Recheck the movement of the Cutting Head by
operating the feed handles.
ENVIRONMENTAL PROTECTION
Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with your
local authority or retailer for recycling advice.
Do not dispose of electrical appliances in
the household waste. According to European
Directive 2012/19 / EU on waste electrical and
electronic equipment and transposition into
national law, used electrical appliances must
be collected separately and recycled in an
environmentally sound manner.
Recycling alternative to the return request:
As an alternative, the owner of the electrical
appliance is obliged to cooperate with
the proper utilization in case of a property
assignment instead of return. For this purpose,
the old device can also be left to a take-back
point, which carries out a disposal within the
meaning of the National Closed Substance
Cycle and Waste Management Act. Accessories
and accessories without electrical components
attached to old appliances are not included.

19
www.evolutionpowertools.com
EN
DECLARATION OF CONFORMITY
The manufacturer of the product covered by this Declaration is:
UK: Evolution Power Tools Ltd. Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.
FR: Evolution Power Tools SAS. 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.
The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the
relevant provisions of the Machinery Directive and other appropriate directives as detailed below.
The manufacturer further declares that the machine as detailed in this declaration, where
applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.
The Directives covered by this Declaration are as detailed below:
And is in conformity with the applicable requirements of the following documents
Product Details
Description S28MAG 28mm Magnetic Drill
Model Number 220-240V: 090-0005 / 090-0008 / 110V: 090-0006
Description EVOMAG42 42mm Magnetic Drill
Model Number 230-240V: 095-0001 / 095-0004 / 110V: 095-0002
Brand EVOLUTION
Voltage S28MAG 110V / 220-240V ~ 50Hz
EVOMAG42 110V / 230-240V ~ 50Hz
Input 1200W
The technical documentation required to demonstrate that the product meets the requirements
of directive has been compiled and is available for inspection by the relevant enforcement
authorities, and verifies that our technical file contains the documents listed above and that they
are the correct standards for the product as detailed above.
Name and address of technical documentation holder.
Signed: Print: Barry Bloomer, CEO
Date: 01/10/19
UK: Evolution Power Tools Ltd. Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.
FR: Evolution Power Tools SAS. 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.
2006/42/EC. Machinery Directive.
2014/30/EU. Electromagnetic Compatibility Directive.
The Restriction of the Use of Certain Hazardous
Substances in Electrical Equipment (RoHS) Directive.
2002/96/EC as The Waste Electrical and Electronic Equipment (WEEE) Directive.
amended by
2003/108/EC
EN 62841-1:2015 • EN ISO 12100:2010 • EN 55014-1: 2017 • EN 55014-2: 2015 •
EN61000-3-2 :2014 • EN61000-3-3: 2013 • EN 50581:2012
2011/65/EU. &
2015/863/EU.

Discover Evolution Power Tools
Visit: www.evolutionpowertools.com or download
the QR Reader App on your smart phone and scan
the QR code (Right).
UK
Evolution Power Tools Ltd
Venture One
Longacre Close
Holbrook Industrial Estate
Sheffield
S20 3FR
[phone]
US
Evolution Power Tools LLC
8363 Research Drive
Davenport
Iowa
52806
+1 866-EVO-TOOL
EU
Evolution Power Tools SAS
61 Avenue Lafontaine
33560
Carbon-Blanc
Bordeaux
+ 33 (0)5 57 30 61 89
V1