Fat Cat GT950 User manual

Fat Cat™Products Made Exclusively for Aquatic Eco-Systems, Inc. • Phone: 407-886-3939 • Fax: 407-886-6787 • [email protected] • aquaticeco.com
Commercial Duty Power Systems User's Guide
(Model No. GT950)
AC PROTECTOR
~
RESET
OFF
AC
~
OUT
ON
ENG - SW
1
0STOP
Serial Number Date Purchased

Fat Cat™Products Made Exclusively for Aquatic Eco-Systems, Inc. • Phone: 407-886-3939 • Fax: 407-886-6787 • [email protected] • aquaticeco.com
2
Table of Contents
Page
Safety and Damage Prevention Message Explanation
...........3
Generator Hazards
........................................3
Before Starting
...........................................4
System Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Fuel/Oil Mix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation Guidelines
......................................5
Starting the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
High-Altitude Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wattage Reference Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Periodic Maintenance
.....................................6
Spark Plug Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel Sediment Cup Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel Tank Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting
..........................................9
Generator Won't Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
No AC Output ......................................9
Generator Falters Under Load . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Generator Shuts Down While Running ....................9
Storage
.................................................9
General Specifications
....................................10
12-Month Standard Warranty
..............................10

Fat Cat™Products Made Exclusively for Aquatic Eco-Systems, Inc. • Phone: 407-886-3939 • Fax: 407-886-6787 • [email protected] • aquaticeco.com
3
Dear Customer,
Thank you for your purchase of a Fat Cat™ commercial duty power
system. We believe that the Fat Cat™ name represents the finest blend
of quality, performance and price on the market.
If you need assistance setting up or operating your generator, then give
Aquatic Eco-Systems a call. AES has delivered outstanding products and
service since 1978. We have the knowledge and experience to help you
accomplish your goals.
Best regards,
Robert C. Heideman
Founder and President
AES is open from 8 a.m. to 7 p.m. Monday-Thursday,
8a.m. to 5 p.m. Friday and 10 a.m. to 2 p.m. Saturday.
For technical help call407-886-3939.
This manual contains valuable information to help you get the best results
from your generator and provides important safety guidelines for generator
operation. Please read this manual carefully. Consider this manual a
permanent part of the generator.
Safety Messages
Safety is important to us. We have included safety messages throughout
this manual and on the generator for your protection. Please read and
follow all directions.
Asafety message has a safety alert symbol
followed by an explanation of what the hazard
is, what can happen and what you should do
to avoid injury.This is the safety alert symbol:
The safety alert symbol and "WARNING" or "CAUTION" will precede
all safety messages:
WARNING
You can be killed or seriously injured if you don't follow instructions.
CAUTION
You might be injured if you don't follow instructions.
Damage Prevention Messages
Adamage prevention message has "ATTENTION" with an explanation of
what the equipment hazard is and what you should do to avoid damaging
your generator:
ATTENTION
Your equipment may be damaged if you don't follow instructions.
Generator Hazards
Read and understand the information provided in this manual before
operating your generator.
Operator Responsibility
Know how to stop the generator quickly in case of an emergency.
Understand the use of all generator controls, output receptacles
and connections.
Ensure that anyone who operates the generator has proper instruction.
Do not let children operate the generator.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colorless and odorless
gas. Breathing exhaust may cause a loss of consciousness or even death.
Maintain adequate ventilation when operating the generator to keep a
dangerous amount of exhaust gas from building up. Do not operate in
apartially confined or enclosed area.
Electric Shock Hazard
Agenerator is a potential source of electrical shock that could cause
electrocution. Do not expose the generator to moisture, rain or snow.
Do not operate the generator with wet hands.
If the generator is stored outdoors and unprotected from weather,
check all electrical components on the control panel before each use.
Moisture or ice can cause a malfunction or short circuit in electrical
components, which can result in electrocution.
Do not connect the generator to a building's electrical system unless
an isolation switch has been installed by a qualified electrician.
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials. Keep the
generator at least three feet (one meter) away from buildings and other
equipment. Do not enclose the generator in any structure. Keep flammable
materials away from the generator.
The generator's muffler becomes very hot during operation and remains
hot for some time after stopping the engine. Be careful not to touch the
muffler while it's hot. Allow the engine to cool before storing it indoors.
Gasoline is extremely flammable and is explosive under certain conditions.
Do not smoke or allow flames or sparks during refueling or where gasoline
is stored. Refuel in a well-ventilated area with the engine stopped.
Fuel vapors are extremely flammable and may ignite after the engine starts.
Wipe up any spilled fuel before starting the generator.

Fat Cat™Products Made Exclusively for Aquatic Eco-Systems, Inc. • Phone: 407-886-3939 • Fax: 407-886-6787 • [email protected] • aquaticeco.com
4
Before Starting
System Ground
You must connect the ground wire to a metal stake, spike or screw in the
earth before using the generator.
Follow any federal or state Occupational Safety and Health Administration
(OSHA) regulations, local codes or ordinances that apply to the intended
use of the generator. Consult a qualified electrician, electrical inspector or
the local agency having jurisdiction.
In some areas, you must register your generator with local utility companies.
Generators used at construction sites may have additional regulations.
Fuel/Oil Mix
Do not operate this generator using gasoline alone or the engine will
overheat! Use a fuel/oil mix of 50 to 1. The oil must be 2-stroke oil.
Make sure to pour the fuel/oil mix through the fuel tank filter to keep
solid material out of the fuel tank. Do not fill the fuel tank above the
fuel filter top. Shake the fuel tank before starting. Avoid repeated or
prolonged contact with skin or breathing of fuel vapor.
WARNING
Gasoline and its vapors are extremely flammable and can be
explosive in certain conditions. Fire or explosion can cause severe
burns or death.
If the engine has been running, allow it to cool before adding any fuel/oil
mix. Refill the tank outdoors. Remove the gas cap slowly to relieve any
pressure inside the tank. Keep sparks, flames, heat and other ignition
sources away while adding or storing oil and fuel. Do not light a cigarette
or smoke when refueling. Wipe up any fuel spills.
WARNING
Improper connections to a building's electrical system can allow
electrical current from the generator to backfeed into utility lines.
This backfeed may electrocute utility companyworkers or others
who contact the lines during a power outage. Consult the utility
companyor a qualified electrician.
CAUTION
Improper connections to a building's electrical system can allow
electrical current from the utility company to backfeed into the
generator. When utility power is restored, the generator may explode,
burn or cause fires in the building's electrical system.
Use a ground fault circuit interrupter (GFCI) in any damp or highly
conductive area, such as metal decking or steel work. Do not touch
bare wires or receptacles. Do not use the generator with electrical cords
that are worn, frayed, bare or damaged in any way. Do not operate the
generator in the rain. Do not handle the generator or electrical cords
while standing in water, while barefoot or while hands or feet are wet.
Do not allow children or unqualified people to operate the generator.
AC PROTECTOR
~
RESET
OFF
AC
~
OUT
ON
ENG- SW
1
0STOP
ENGINE SWITCH FUEL TANK CAP
AC RECEPTACLES
RESETBUTTON AIR CLEANER
FUEL VALVE
ENGINESERIAL NUMBER
CHOKE LEVER MUFFLER
RECOIL STARTER GRIP
SPARKPLUG CAP

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5
Operation Guidelines
CAUTION
Exceeding the generator's wattage/amperage capacity may damage
the generator and electrical devices connected to it.
Do not connect any electrical loads before starting the engine and
allowing it to warm up. Make sure electrical devices are "off" when
you do connect them.
Starting the Engine
1. Place the generator on a level surface.
2. Turn the fuel valve to the "on" position.
3. Move the choke lever to the "closed" position.
4. Pull slowly on the starter cord until it engages, then pull sharply.
CAUTION
Do not allow the starter cord to snap back. Return it slowly by hand.
5. Move the choke lever back to the "open" position after the engine
warms up.
High-Altitude Operation
The standardcarburetor air-fuel mixture will be too rich at high altitude
(5,000 feet or 1,500 m and above), decreasing performance and increasing
fuel consumption.
Electrical Loads
Before connecting an appliance or power cord to the generator,
make sure the appliance or cord is in good working order. Do not
overload the generator! The GT950's specifications are:
To make sure that your generator can supply enough rated (running)
and surge (starting) watts for the items you will power at the same time,
follow these steps:
1. Select the items you will power at the same time.
2. Add up the rated (running) watts of these items. The generator must
produce this total amount of power to keep your items running.
3. Estimate how many surge (starting) watts you will need; in other words,
the short burst of power needed to start electric tools or appliances.
Because not all motors start at the same time, total surge watts can
be estimated by adding only the item with the highest additional surge
watts to the total rated watts.
Example of determining the total output required:
Tool/Appliance Rated (Running) Watts Surge (Starting) Watts
Refrigerator 800 1,600
Television 500 n/a
Window AC 1,200 1,800
Total Rated (Running) Watts = 2,500
Highest Surge Watts = 1,800
Total Generator Output Required = 4,300
ONONON
FUEL VALVE LEVER
OFF
OFFOFF
OFF
ON
AC PROTECTOR
~
RESET
OFF
ON
ENG -SW
1
0STOP
CHOKE LEVERCHOKE LEVERCHOKE LEVER
OPENOPENOPEN
CLOSEDCLOSEDCLOSED
OFF
ON
STARTER GRIPSTARTER GRIPSTARTER GRIP
Rated Voltage (V)
120
Rated Frequency (Hz)
60
Rated Current (A)
7.3
Rated Output (VA)
800

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6
Take care when adding electrical loads to the generator. Never connect any
load to the generator before starting the engine. The safe way to manage
generator power is to sequentially add loads:
1. Start the engine and allow it to warm up.
2. Plug in the first load (turned off), which is preferably the largest load.
3. Let the generator output stabilize (engine runs smoothly and device
operates correctly).
4. Plug in and turn on the next load.
5.Let the generator stabilize again.
Repeat steps 4 and 5 for each additional load.
If an appliance begins to operate abnormally, becomes sluggish
or stops suddenly, then turn it off and disconnect it.
ATTENTION
Heavy overloading will trip the circuit breaker.
Slight overloading may not trip the circuit breaker
but will shorten the life of the generator.
Wattage Reference Chart
*Wattages listed are for reference only. Check the appliance or tool for
the actual wattage.
If the load exceeds the rated capacity of the generator, then the AC
protector will trip, stopping the electricity flow to connected devices.
Reduce the load to within the rated capacity and press the reset
button to use the generator again.
Stopping the Engine
Turn off all attached appliances and tools and unplug their cords. Move the
ACswitch, then the engine switch and finally the fuel lever to "off" positions.
Transport
Make sure the engine switch and fuel lever are in the "off" positions.
Keep the generator level to prevent fuel spillage. Fuel vapor or spillage
may ignite.
WARNING
Contact with a hot engine or exhaust system can cause serious
burns or fires. Let the engine cool before transporting the generator.
Take care not to drop or strike the generator while transporting. Do not
place heavy objects on the generator.
Never operate a damaged or defective motor! When adjusting or making
repairs to your generator disconnect the spark plug wire from the spark
plug and place that wire where it cannot contact the spark plug. Do not
use a garden hose to clean the generator because water can enter the fuel
system and cause problems.
Periodic Maintenance
Spark Plug Inspection
1. Remove the spark plug cap.
2. Remove the spark plug.
3. Inspect the spark plug—it should be a tan color.Discard if the
insulator is cracked or chipped.
4. Clean the spark plug with a wire brush if it will be reused.
5. Measure the plug gap with a feeler gauge. Make sure the plug gap
is between .028 and .031 in (.7 and .8 mm).
6. Thread the spark plug back in by hand to prevent cross-threading.
The correct torque to use is 14 ft-lbs (20 Nm).
ATTENTION
The spark plug must be securely tightened. An improperly tightened
spark plug can become very hot and could damage the engine.
AC PROTECTOR
~
RESET
OFF
AC
~
OUT
ON
ENG -SW
1
0STOP
RESET BUTTON
Tool/Appliance Rated (Running) Watts Surge (Starting) Watts
Light Bulb 100 100
Microwave Oven (625 W) 625 625
Battery Charger (15 amps) 380 380
Computer, Desktop 100 400
Computer, Monitor 100 200
AM/FM Clock Radio 300 —
Small Hand Drill 500 750
Jigsaw 600 80
Home Security System 100 300
Small T.V. 400 —
Slow Cooker 450 —
.7 - .8 mm (.028 - .031 in.)

Fat Cat™Products Made Exclusively for Aquatic Eco-Systems, Inc. • Phone: 407-886-3939 • Fax: 407-886-6787 • [email protected] • aquaticeco.com
7
Air Filter Cleaning
Adirty air filter will restrict airflow to the carburetor. Service the air filter
regularly to prevent carburetor malfunction (service more frequently in
extremely dusty areas).
1.Unscrew the air filter cover.
2. Remove the filter element and wash well with an inflammable solvent
or soap and water.
WARNING
Using gasoline or other flammable solvent to clean the filter element
can cause a fire or explosion.
ATTENTION
Never run the generator without the air cleaner; this will cause rapid
engine wear.
3.Pour a small amount of oil (foam-air-filter or SAW #20 motor oil
recommended) into the filter element and gently squeeze out excess oil.
Never wring out the filter element, as it may tear. The generator will
smoke if too much oil remains in the filter element.
4. Reinstall the filter element and air filter cover. Be sure both
projections of the air filter cover fit the control box slots before
tightening the mount screws.
Fuel Sediment Cup Cleaning
1. Remove the cup at the bottom of the fuel valve using a small spanner.
2. Clean with a scouring pad and brush, rinse with water and allow to air
dry, then reinstall.
Fuel Tank Filter Cleaning
1. Remove the filter from below the fuel tank cap using your fingers.
2. Clean with a scouring pad and brush, rinse with water and allow
to air dry, then reinstall.
AC PROTECTOR
~
RESET
OFF
AC
~
OUT
ON
ENG -SW
1
0STOP
AIR FILTER COVER
AC PROTECTOR
~
RESET
OFF
AC
~
OUT
ON
ENG - SW
1
0STOP
AIR FILTER
OFF
ON
FUEL SEDIMENT CUPFUEL SEDIMENT CUPFUEL SEDIMENT CUP
FUEL TANK FILTERFUEL TANK FILTERFUEL TANK FILTER

Fat Cat™Products Made Exclusively for Aquatic Eco-Systems, Inc. • Phone: 407-886-3939 • Fax: 407-886-6787 • [email protected] • aquaticeco.com
8
Miscellaneous
Do not expose the generator to excessive moisture, dust,
dirt or corrosive vapors.
Use a soft bristle brush to loosen caked-on dirt or oil.
Use low-pressure air (less than 25 psi) to blow away dirt.
Do not insert any objects through cooling slots. Cooling slots must not
become clogged with snow, leaves or any other foreign material.
Item Remarks
Daily
(Preoperation
Check)
First Month
(20 hrs)
Three Months
(50 hrs)
Six Months
(100 hrs)
Twelve Months
(300 hrs)
Spark Plug
Check condition. Adjust gap and clean. Replace if necessary.
X
Air Filter
Clean, replace if necessary.
X
Fuel Filter
Clean fuel valve and fuel tank filter.Replace if necessary.
X
Fuel Line
Check fuel hose for cracks or other damage.
Replace if necessary.
X
Exhaust System
Check for leakage. Retighten or replace gasket if necessary.
X
Check muffler screen. Clean or replace if necessary.
X
Carburetor
Check choke operation.
X X
Cooling System
Check for rain damage.
X
Starting System
Check recoil starter operation.
X
Decarbonization
Remove carbon deposits in muffler, combustion chamber.
Increase frequency if necessary.
X
Fittings/Fasteners
Check. Replace if necessary.
X
Maintenance Chart

Fat Cat™Products Made Exclusively for Aquatic Eco-Systems, Inc. • Phone: 407-886-3939 • Fax: 407-886-6787 • [email protected] • aquaticeco.com
9
Troubleshooting
Generator Won't Start
1. Check the fuel/oil mix level and add more if necessary.
2.Make sure the engine switch and fuel valve are set to the "on" positions.
3. Test the spark plug using the following procedure:
•Remove the spark plug cap and clean any dirt from around the
spark plug.
•Remove the spark plug and install the spark plug in the plug cap.
•Set the plug side electrode on the bolt by the cylinder head.
•Pull the starter cord gently; sparks should jump across the gap.
Reinstall the spark plug or replace if necessary.
WARNING
Make sure no spilled fuel is near the spark plug when testing.
The fuel may ignite.
4. Make sure the fuel valve filter, fuel line and carburetor are not clogged.
5. Check cylinder heads for looseness and tighten the bolts that secure
them if necessary.
6. Check the cylinder head gasket for damage and replace it if necessary.
7. Contact AES if the generator still won't start.
No AC Output
1. Make sure the AC protector has not been not tripped. Press the reset
button if necessary.
2. Check for poor connections or defective cords.
3. Test the connected device(s) for proper operation.
Generator Falters Under Load
1. The load is too heavy. Reduce the number of devices connected
(see "Electrical Loads" on page 5).
2. A connected device has a short circuit. Disconnect the shorted load.
3. The generator has a short circuit. Contact AES.
Generator Shuts Down While Running
1. Check the fuel/oil mix level and add more if necessary.
Storage
Your generator should be started at least once every seven days and
allowed to run at least 30 minutes. If you must store the generator for
longer periods of time, use the following guidelines:
*After removal from storage, drain the stored gasoline/oil mix into a container
and fill the fuel tank with fresh gasoline/oil mix before starting.
Place the generator in a dust-free, dry area and cover with a clean cloth.
Warning
Storage covers can be flammable. Do not place a storage cover
over a hot generator.
Storage Time Service Procedure
One to Two
Months
Fill with fresh gasoline/oil mix and add fuel stabilizer.
Run the engine for several minutes to circulate the
additive through the carburetor.
Two Months
to One Year
Fill with fresh gasoline/oil mix and add fuel stabilizer.
Run the engine for several minutes to circulate the
additive through the carburetor.
Drain the carburetor bowl and carburetor.
Over One
Year
Fill with fresh gasoline/oil mix and add fuel stabilizer.
Run the engine for several minutes to circulate the
additive through the carburetor*.
Drain the carburetor bowl and carburetor.
Remove the spark plug, pour in 1 spoonful of oil,
pull the starter cordgently several times (engine switch
in the "off" position!) and reinstall the spark plug.
Pull the starter cord until you feel resistance and stop.

Fat Cat™Products Made Exclusively for Aquatic Eco-Systems, Inc. • Phone: 407-886-3939 • Fax: 407-886-6787 • [email protected] • aquaticeco.com
10
General Specifications 12-Month Standard Warranty
Aquatic Eco-Systems, Inc. (AES) products, when properly installed and
operated under normal conditions of use, are warranted by AES to be free
from defects in material and workmanship for a period of 12 months from
the date of invoice from AES, unless otherwise stated. In order to obtain
performance under this warranty, the buyer must promptly give verbal or
written notice of the defect by calling the AES Returns Department at
407-886-3939, sending a fax to 407-886-6787 or by e-mail to
both to and from AES, in all cases.
AES warranties do not extend to any goods or parts which have been
subjected to misuse, modification, lack of maintenance, neglect, transit
damage or damage resulting from lightning, natural or accidental flooding,
fire or accident. Operating use or circumstances outside normal conditions,
such as high heat or high moisture, may also be excluded from this warranty.
THIS EXPRESS WARRANTY EXCLUDES ALL OTHER WARRANTIES OR
REPRESENTATIONS EXPRESSED OR IMPLIED BY ANY LITERATURE,
DATA OR PERSON. THE MAXIMUM LIABILITY OF AES UNDER THIS
EXCLUSIVE REMEDY SHALL NEVER EXCEED THE COST OF THE
SUBJECT PRODUCT AND AES RESERVES THE RIGHT, AT ITS SOLE
DISCRETION, TO REFUND THE PURCHASE PRICE IN LIEU OF REPAIR
OR REPLACEMENT.
AES WILL NOT BE RESPONSIBLE OR LIABLE FOR INDIRECT OR
CONSEQUENTIAL DAMAGES OF ANY KIND, however arising,
including but not limited to those for use of any products, loss of time,
inconvenience, lost profit, labor charges or other incidental or consequential
damages with respect to persons, animals, business or property, whether
as a result of breach of warranty, negligence or otherwise. Notwithstanding
any other provision of this warranty, BUYER'S REMEDY AGAINST AES
FOR GOODS SUPPLIED OR FOR NONDELIVERED GOODS OR FAILURE
TO FURNISH GOODS, WHETHER OR NOT BASED ON NEGLIGENCE,
STRICT LIABILITY OR BREACH OF EXPRESS OR IMPLIED WARRANTY IS
LIMITED SOLELY, AT THE OPTION OF AES, TO REPLACEMENT OF OR
CURE OF SUCH NONCONFORMING OR NONDELIVERED GOODS OR
RETURN OF THE PURCHASE PRICE FOR SUCH GOODS AND, IN NO
EVENT, SHALL EXCEED THE PRICE OR CHARGE FOR SUCH GOODS.
AES EXPRESSLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH RESPECT
TO THE GOODS SOLD. THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTIONS SET FORTH IN THIS WARRANTY,
notwithstanding any knowledge of AES regarding the use or uses intended
to be made of goods, proposed changes or additions to goods or any
assistance or suggestions that may have been made by AES personnel.
Unauthorized extensions of warranties by the customer shall remain the
customer's responsibility.
CUSTOMER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY
OF AES PRODUCTS FOR CUSTOMER'S USE OR RESALE OR FOR
INCORPORATING THEM INTO OBJECTS OR APPLICATIONS THAT
THE CUSTOMER DESIGNS, ASSEMBLES, CONSTRUCTS OR
MANUFACTURES.
This warranty can be modified only by AES personnel by signing a specific,
written description of any modifications
6/17/05 db01
Model GT950
LxWxH
12.5 x 12.5 x 14 in (32 x 32 x 36 cm)
Weight (Empty)
44 lbs (20 kg)
Engine Type
2-Stroke
Fuel/Oil Mix
Fuel/Oil Mix of 50 to 1
Displacement
63 cc
Operation Time
8hrs
Noise Level @ 25 ft (7 m)
64 dB
Cooling System
Forced Air
Ignition System
Transistor Control Ignition (T.C.I.)
Fuel Tank
Capacity
1.1 gal (4 liters)
Spark Plug
BPR5ES (NGK)
.028 to .031 in (.7 to .8 mm) Gap
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