Fayat Group Dynapac SCREED-CONTROL User manual

OPERATION
Dynapac
SCREED-CONTROL
-Pavemanager-
Keep for later use in document compartment
4812019539 (A5)
04-0616
Valid for:
_________________ bis _________________
_________________ bis _________________

www.dynapac.com

Table of contents 3
Table of contents
Table of contents................................................................................. 3
1 General information.......................................................................... 7
1.1 Information on the operating instructions...................................... 7
1.2 Explanation of symbols ................................................................ 9
1.3 Limitation of liability ................................................................... 11
1.4 Copyright ................................................................................... 11
1.5 Other applicable documents....................................................... 11
1.6 Spare parts................................................................................ 12
1.7 Final decommissioning / rendering useless ................................ 12
1.8 Disposal .................................................................................... 13
1.9 Warranty regulations.................................................................. 14
1.10 Customer service ..................................................................... 14
2 Basic safety instructions ............................................................... 15
2.1 Intended use.............................................................................. 15
2.1.1 Proper use .......................................................................... 15
2.1.2 Incorrect use ....................................................................... 16
2.2 Operating boundaries................................................................. 17
2.3 Modifications to and conversions on the product ........................ 17
2.4 Content of the operating instructions.......................................... 17
2.5 Responsibility of the owner ........................................................ 18
2.6 Operating personnel .................................................................. 19
2.7 Special risks .............................................................................. 20
2.8 Safety facility ............................................................................. 22
2.9 Behaviour in the event of danger and accidents ......................... 23
2.10 Signs ....................................................................................... 23
3 Transportation, packaging and storage......................................... 24
3.1 Transportation inspection........................................................... 24
3.2 Transportation ........................................................................... 25
3.3 Storage...................................................................................... 25
4 Product description........................................................................ 26
5 Design, system overview and function.......................................... 27
5.1 Design ....................................................................................... 27
5.2 System overview and function.................................................... 28
6 Controls and displays, operating modes....................................... 33
6.1 Description of the remote control ............................................... 33
6.1.1 The controls and displays, operating modes............................ 34
6.1.2 Emergency stop switch........................................................ 35
6.1.3 The LED display.................................................................. 36
6.1.4 The 3.5" colour display........................................................ 37
6.1.5 The levelling system operating buttons................................ 39
6.1.6 Operating buttons F1-F3 ..................................................... 40
6.1.7 The auger and conveyor operating buttons.......................... 41
6.1.8 Traction point adjustment toggle switch ............................... 42
6.1.9 Screed width toggle switch (left and right) ........................... 42
6.1.10 The horn operating button ................................................. 42

4 Table of contents
6.2 The display elements of the prop. laser receiver........................ 43
6.3 Malfunction displays................................................................... 46
6.4 Levelling system operating modes.............................................. 46
6.5 Levelling system operating variants............................................ 47
6.5.1 Standard operation.............................................................. 47
6.5.2 Operation with semi-automatic............................................. 47
6.5.3 Operation with auto zeroing................................................. 48
6.6 Special levelling system functions .............................................. 49
6.6.1 Direct menu changeover...................................................... 49
6.6.2 Cross operation................................................................... 50
6.6.3 Display of 2 separate control circuits ................................... 55
7 Installation and initial commissioning........................................... 57
7.1 Safety instructions ..................................................................... 57
8 Operation in general....................................................................... 58
8.1 Safety instructions ..................................................................... 58
8.2 Initial steps ................................................................................ 59
8.2.1 Switching on........................................................................ 59
8.2.2 Sensor selection.................................................................. 61
8.3 Modification ............................................................................... 64
8.4 Switching off .............................................................................. 64
8.5 Auger menu ............................................................................... 65
8.5.1 MANUAL control system ...................................................... 65
8.5.2 AUTO control system with material sensor........................... 66
8.5.3 AUTO control system without material sensor ...................... 67
8.5.4 Reverse control system ....................................................... 68
8.6 Conveyor menu.......................................................................... 69
8.6.1 MANUAL control system ...................................................... 69
8.6.2 AUTO control system with material sensor........................... 70
8.6.3 AUTO control system without material sensor ...................... 71
8.6.4 Reverse control system ....................................................... 72
8.7 View menu ................................................................................. 72
8.8 Crowning menu .......................................................................... 76
8.8.1 Manual control system......................................................... 77
8.8.2 Auto crowning adjustment.................................................... 78
8.8.3 Travel-dependent adjustment .............................................. 79
8.9 Basic screed width ..................................................................... 81
8.10 Auger height adjustment........................................................... 81
8.11 User menu ............................................................................... 82
8.11.1 Configuration menu ........................................................... 87
9 Levelling system operation ............................................................ 93
9.1 Working with the digital slope sensor.......................................... 93
9.1.1 Installation and set-up ......................................................... 93
9.1.2 Actual value reset................................................................ 93
9.1.3 Controlling with the digital slope sensor............................... 95
9.2 Calibration to zero...................................................................... 96
9.3 Working with the Sonic-Ski®plus............................................... 98
9.3.1 Installation and set-up ......................................................... 98
9.3.2 Controlling with the Sonic-Ski®plus in ground sensing...... 100

Table of contents 5
9.3.3 Controlling with the Sonic-Ski®plus in cable sensing .........101
9.4 Working with the digital rotary sensor........................................102
9.4.1 Installation and set-up ........................................................102
9.4.2 Controlling with the digital rotary sensor.............................103
9.5 Working with the dual sonic sensor ...........................................104
9.5.1 Installation and set-up ........................................................104
9.5.2 Controlling with the dual sonic sensor ................................105
9.6 Working with the Big Sonic-Ski®...............................................106
9.6.1 Installation and set-up ........................................................106
9.6.2 Controlling with the Big Sonic-Ski®....................................109
9.7 Working with the prop. laser receiver ........................................110
9.7.1 Safety instructions..............................................................110
9.7.2 Installation and set-up ........................................................111
9.7.3 Controlling with the prop. laser receiver..............................113
9.8 Working with the power mast and prop. laser receiver...............114
9.8.1 Safety instructions..............................................................114
9.8.2 Installation and set-up ........................................................115
9.8.3 The mast menu ..................................................................116
9.8.4 Calling up the mast menu...................................................117
9.8.5 Moving the power mast manually........................................118
9.8.6 Automatic laser beam search .............................................119
9.8.7 Controlling with the power mast and prop. laser receiver ....121
9.9 Working with the 3D TPS ..........................................................122
9.9.1 Installation and set-up ........................................................122
9.9.2 Controlling with the 3D TPS ...............................................123
9.10 Working with the 3D GNSS .....................................................124
9.10.1 Installation and set-up ......................................................124
9.10.2 Controlling with the 3D GNSS...........................................125
9.11 Working with the 3D slope sensor ...........................................126
9.11.1 Installation and set-up ......................................................126
9.11.2 Actual value reset.............................................................126
9.11.3 Controlling with the 3D slope sensor.................................127
9.12 Travel-dependent working with the digital slope sensor ...........128
9.12.1 Installation and set-up ......................................................129
9.12.2 Actual value reset.............................................................129
9.12.3 Controlling with the travel-dependent digital slope sensor ....129
10 Operating the emergency control ...............................................132
10.1 Activating the emergency control ............................................133
10.2 Functions of the emergency control.........................................135
11 Material calculation .....................................................................137
11.1 Calculating the applied material ..............................................137
11.2 Advance material planning (calculation) ..................................141
11.3 Changing the units of measurement ........................................144
12 External levelling.........................................................................147
13 Servicing and maintenance.........................................................148
13.1 Safety instructions ..................................................................148
13.2 Cleaning and drying ................................................................149
13.3 Repairs ...................................................................................149

6 Table of contents
14 Help in the event of malfunctions .............................................. 150
14.1 Safety instructions.................................................................. 150
14.2 Troubleshooting and malfunction rectification ......................... 151
15 Definitions/Glossary ................................................................... 164

1 General information 7
1 General information
1.1 Information on the operating instructions
General These operating instructions contain basic notes which have to be
observed when operating and maintaining the remote control.
The prerequisite of safe working is adherence to all safety instructions
and handling instructions which are specified.
These operating instructions must therefore be read and applied by
every person commissioned to work on the vehicle under all
circumstances, e.g. operation, malfunction rectification and upkeep
(maintenance, care).
These operating instructions form part of the product and must be
passed on to third parties or subsequent owners along with the product
if necessary. They must be available and accessible to the operating
personnel at the product's operating location at all times.
Adherence to the local accident prevention regulations applicable to the
product's area of application, the general safety regulations and the
vehicle manufacturer's safety regulations is additionally required.
The remote control is available with diverse sensor combinations.
When working with your remote control, always proceed according to
these instructions. If your system is not equipped with all of the sensors,
the description of these sensors is irrelevant to you.

8 1 General information
Modification
rights reserved
We make every effort to ensure that these operating instructions are
correct and up to date. To maintain our technological advantage,
however, it may be necessary to carry out modifications to the product
and its operation without prior notification. Under certain circumstances,
these modifications may not correspond to these operating instructions.
In this case, ask the manufacturer for up-to-date operating instructions.
We accept no liability for malfunctions, failures and damages arising as
a result of these.
Figures The figures contained in these operating instructions serve to improve
understanding. It may be the case that the figures contained in these
operating instructions are not to scale or deviate slightly from the
original.

1 General information 9
1.2 Explanation of symbols
Warnings In these operating instructions, warnings are identified by means of
symbols. These notes are introduced using signal words which express
the extent of the hazard.
Adhere to these notes under all circumstances and act cautiously to
avoid accidents, personal injury and material damage.
DANGER!
… refers to an immediately hazardous situation which leads to death or
severe injuries if it is not avoided.
WARNING!
… refers to a possibly hazardous situation which may lead to death or
severe injuries if it is not avoided.
CAUTION!
… refers to a possibly hazardous situation which may lead to minor or
slight injuries if it is not avoided.
CAUTION!
… refers to a possibly hazardous situation which may lead to material
damage if it is not avoided.

10 1 General information
Tips and recommendations
NOTE!
… emphasises useful tips and recommendations plus information for
efficient and trouble-free operation.
Step-by-step Step-by-step instructions which are to be carried out by the operating
personnel are numbered.
1) …
2) …
3) …
Lists Lists are marked with a black dot.

1 General information 11
1.3 Limitation of liability
All information and notes provided in these operating instructions have
been compiled under consideration of the applicable standards and
regulations, the state-of-the-art and our many years of knowledge and
experience.
The manufacturer accepts no liability for damages arising due to:
Improper assembly and installation
Non-observance of the operating instructions
Improper and incorrect use
Usage outside of the operating boundaries
Use of inadequately qualified and trained personnel
Use of unauthorised spare parts and accessories
Conversions carried out on the product
In the event of special versions and the selection of additional order
options or due to the latest technical modifications, the actual scope of
delivery may deviate from the explanations and illustrations described
here.
1.4 Copyright
In this regard, refer to page 2 of these operating instructions.
1.5 Other applicable documents
Additional information on the assembly of the Big Sonic-Ski®and on the
structure and setting of the remote control's parameter menu can be
found in the following documents:
10-02-02120 Big Sonic-Ski® assembly instructions (de)
10-02-00894 Remote control parameter setting (de)

12 1 General information
1.6 Spare parts
Genuine spare parts and accessories authorised by the manufacturer
serve to enhance safety.
The use of other parts may limit the user's right to commission the
product and may invalidate liability for consequences arising from use.
CAUTION!
Risk of injury due to incorrect spare parts!
Incorrect, faulty or unauthorised spare parts may lead to damage,
malfunctions or total failures and may impair safety.
Therefore: Only use genuine spare parts from the manufacturer.
Ask the manufacturer about genuine spare parts.
1.7 Final decommissioning / rendering useless
During final decommissioning, the remote control components must be
protected against re-commissioning - particularly by unauthorised third
parties - by rendering them useless.
1) Switch off the product's voltage supply.
2) Disconnect the product from all poles.
3) Remove the product.
4a) In the case of components with connection cable cut off the
connection cable.
4b) In the case of components with connectors mechanically
destroy the connector.

1 General information 13
1.8 Disposal
Packaging For transportation purposes, the products are protected with special
packaging in the factory. This consists of environmentally compatible,
easily separated materials and can be recycled.
We recommend using recycling companies to dispose of the packaging
material.
Product The product must not be disposed of in the domestic refuse. Dispose of
the product properly.
If no take-back or disposal agreements have been concluded, forward
disassembled components for recycling following proper removal:
Scrap metal material residues;
Dispose of electronic components according to the locally applicable
regulations.
CAUTION!
Risk of injury due to improper disposal of the product!
Burning plastic parts leads to the occurrence of toxic gases, which may
cause people to fall ill.
Therefore: Dispose of the product properly according to the
applicable national, country-specific disposal regulations.
CAUTION!
Risk of injury due to improper disposal of the product!
Negligent disposal enables unauthorised persons to make improper use
of the product. As a result of this, these persons and/or third parties
may be severely injured and the environment may be polluted.
Therefore: Protect the product against access by unauthorised
persons at all times.

14 1 General information
1.9 Warranty regulations
These operating instructions do not contain any warranty commitments.
The warranty regulations form part of the manufacturer's "Conditions of
sale and delivery".
1.10 Customer service
The manufacturer and its service network will be happy to provide
technical information.

2 Basic safety instructions 15
2 Basic safety instructions
General This section provides an overview of all important safety aspects for
optimal personnel protection and for safe and trouble-free operation.
The instructions are intended to enable the owner and user to
recognise any usage hazards in good time and to avoid these in
advance wherever possible.
The owner must ensure that all users understand and comply with
these instructions.
2.1 Intended use
2.1.1 Proper use
The Dynapac Screed Control System has been designed and
constructed exclusively for the proper, intended use described here.
Monitoring of a reference level and/or reference slope using rotary,
laser or ultrasonic sensors.
Monitoring of the screed inclination with a slope sensor.
Monitoring of the vibration, tamper and auxiliary compactor
frequency using impulse sensors installed in the screed.
Monitoring of the screed crowning with a cable sensor.
Monitoring of the material quantity in the area of the auger using
ultrasonic material sensors.
Setting of various nominal values plus parameters for the vehicle's
hydraulic system performance.
Automatic calculation of control variances for screed levelling and
crowning adjustment, and transmission of the control variances to
a higher-level controller via the CAN bus.
Any use other than that listed here, and any application which does not
correspond to the technical data is regarded as improper and incorrect.

16 2 Basic safety instructions
WARNING!
Danger due to improper use
Any use of the system which exceeds the proper use and/or any other
use of the systems may lead to hazardous situations.
Therefore: Only put the product to the proper use.
2.1.2 Incorrect use
Improper use.
Exceeding the limit values specified in the data sheet.
Use of the product without instruction.
Use of the product outside of the operating boundaries.
Deactivation of safety facilities.
Removal of information panels or warning signs.
Opening the product (unless expressly permitted for specific
purposes).
Conversions on or modifications to the product.
Commissioning the product following misappropriation.
Use of the product when obvious defects or damage are
recognisable.
Use of the product with unauthorised accessories from third-party
manufacturers.
Use of the product in an inadequately secured construction site area
(e.g. during work on the road).
Use of the product to control vehicles, systems or moving objects if
these are not equipped with an additional control system and higher-
level safety facility.

2 Basic safety instructions 17
2.2 Operating boundaries
The remote control is suitable for use in an atmosphere which is
permanently habitable for man. It must not be used in an aggressive or
explosive environment.
Local safety authorities and safety managers must be contacted by the
owner before work is carried out in an endangered environment, in the
vicinity of electrical systems or in similar situations.
2.3 Modifications to and conversions on the product
To avoid hazards and to ensure optimal performance, neither
modifications, attachments or conversions which have not been
expressly approved by the manufacturer may be carried out on the
product.
2.4 Content of the operating instructions
Each person who is commissioned to carry out work on or with the
product must have read and understood the operating instructions
before starting to work with the product. This applies even if the
affected person has already worked with this or a similar product, or
has been trained by the manufacturer or supplier.

18 2 Basic safety instructions
2.5 Responsibility of the owner
The remote control is used in the commercial sector. The owner of the
product is therefore subject to the legal duties of health and safety at
work.
In addition to the notes on health and safety at work contained in these
operating instructions, adherence to the safety, accident prevention and
environmental protection regulations applicable to the product's area of
application is required.
The following particularly applies:

The owner must obtain information on the applicable health and
safety at work regulations and must determine additional hazards
arising due to the special working conditions at the product's operating
location in a hazard assessment. These must be implemented in the
form of operating instructions for the operation of the product.

These operating instructions must be stored in the immediate vicinity
of the product and must be accessible to the persons working on and
with the product at all times.

The owner must clearly define the responsibilities of the operating
personnel.

The owner must ensure that the operating personnel understands the
content of the operating instructions in full.

The information provided in the operating instructions must be
observed completely and unreservedly!

The owner must ensure that all maintenance, inspection and
installation work is carried out by qualified specialist personnel which
has been provided with adequate information by studying the
operating instructions in detail.

The owner informs the manufacturer or its authorised dealers if safety
defects occur on the product or during its use.

2 Basic safety instructions 19
2.6 Operating personnel
WARNING!
Risk of injury with inadequate qualification!
Improper handling of the product may lead to significant personal injury
and material damage.
Therefore: Have special activities carried out solely by the persons
specified in the relevant chapters of these operating
instructions.
The following qualifications are specified for various activity areas in the
operating instructions:
Layman Whoever is not qualified as either a specialist or a trained person is
regarded as an unskilled worker without specialist knowledge or as a
layman.
Trained person A trained person is regarded as a person who has been informed of the
tasks transferred to him and the possible hazards in the event of
improper behaviour and has been trained on the job if necessary, and
who has been instructed in the necessary safety facilities and protective
measures by the owner or the manufacturer.
Qualified
specialist
personnel
Qualified specialist personnel in the sense of the operating instructions
refers to persons who are familiar with the installation, commissioning
and operation of the product and who have qualifications corresponding
to their activities. Due to their specialist training, knowledge and
experience, plus knowledge of the relevant regulations, specialist
employees are able to recognise risks and avoid possible hazards
which may be caused by operating or maintaining the product.
Amongst others, knowledge of first aid measures and the local rescue
facilities are necessary.

20 2 Basic safety instructions
2.7 Special risks
General The residual risks arising on the basis of the hazard analysis are
specified in the following section.
Observe the safety instructions listed here and the warnings in the other
chapters of these operating instructions in order to reduce health risks
and avoid hazardous situations.
Electrical current
DANGER!
Danger due to electrical current!
When working with the laser mast or the power mast in the immediate
vicinity of electrical systems, e.g. overhead cables or electric railways, a
life-threatening risk exists due to electric shock.
Therefore: Maintain a sufficient safety distance away from electrical
systems.
If working in such systems is vitally necessary, inform the
departments or authorities responsible for these systems
prior to carrying out this work and follow their
instructions.
Moving components
CAUTION!
Risk of injury due to moving vehicle parts!
During screed control and regulation, vehicle parts and assembles are
moved manually or automatically. Rotating vehicle components and
assemblies and/or those which execute linear movements may lead to
severe injuries and to material damage.
Therefore: Keep persons away from the working area of the vehicle
or the screed.
Remove objects from the working area of the vehicle or
the screed.
Do not reach into moving parts during operation.
Always switch off the system when the vehicle is
stationary.
Do not carry out any work on the sensor system when
the system is set to automatic mode.