Fayat Group Dynapac SCREED-CONTROL User manual

OPERATION
Dynapac
SCREED-CONTROL
-Pavemanager-
Keep for later use in document compartment
4812019539 (A5)
04-0616
Valid for:
_________________ bis _________________
_________________ bis _________________

www.dynapac.com

Table of contents 3
Table of contents
Table of contents................................................................................. 3
1 General information.......................................................................... 7
1.1 Information on the operating instructions...................................... 7
1.2 Explanation of symbols ................................................................ 9
1.3 Limitation of liability ................................................................... 11
1.4 Copyright ................................................................................... 11
1.5 Other applicable documents....................................................... 11
1.6 Spare parts................................................................................ 12
1.7 Final decommissioning / rendering useless ................................ 12
1.8 Disposal .................................................................................... 13
1.9 Warranty regulations.................................................................. 14
1.10 Customer service ..................................................................... 14
2 Basic safety instructions ............................................................... 15
2.1 Intended use.............................................................................. 15
2.1.1 Proper use .......................................................................... 15
2.1.2 Incorrect use ....................................................................... 16
2.2 Operating boundaries................................................................. 17
2.3 Modifications to and conversions on the product ........................ 17
2.4 Content of the operating instructions.......................................... 17
2.5 Responsibility of the owner ........................................................ 18
2.6 Operating personnel .................................................................. 19
2.7 Special risks .............................................................................. 20
2.8 Safety facility ............................................................................. 22
2.9 Behaviour in the event of danger and accidents ......................... 23
2.10 Signs ....................................................................................... 23
3 Transportation, packaging and storage......................................... 24
3.1 Transportation inspection........................................................... 24
3.2 Transportation ........................................................................... 25
3.3 Storage...................................................................................... 25
4 Product description........................................................................ 26
5 Design, system overview and function.......................................... 27
5.1 Design ....................................................................................... 27
5.2 System overview and function.................................................... 28
6 Controls and displays, operating modes....................................... 33
6.1 Description of the remote control ............................................... 33
6.1.1 The controls and displays, operating modes............................ 34
6.1.2 Emergency stop switch........................................................ 35
6.1.3 The LED display.................................................................. 36
6.1.4 The 3.5" colour display........................................................ 37
6.1.5 The levelling system operating buttons................................ 39
6.1.6 Operating buttons F1-F3 ..................................................... 40
6.1.7 The auger and conveyor operating buttons.......................... 41
6.1.8 Traction point adjustment toggle switch ............................... 42
6.1.9 Screed width toggle switch (left and right) ........................... 42
6.1.10 The horn operating button ................................................. 42

4 Table of contents
6.2 The display elements of the prop. laser receiver........................ 43
6.3 Malfunction displays................................................................... 46
6.4 Levelling system operating modes.............................................. 46
6.5 Levelling system operating variants............................................ 47
6.5.1 Standard operation.............................................................. 47
6.5.2 Operation with semi-automatic............................................. 47
6.5.3 Operation with auto zeroing................................................. 48
6.6 Special levelling system functions .............................................. 49
6.6.1 Direct menu changeover...................................................... 49
6.6.2 Cross operation................................................................... 50
6.6.3 Display of 2 separate control circuits ................................... 55
7 Installation and initial commissioning........................................... 57
7.1 Safety instructions ..................................................................... 57
8 Operation in general....................................................................... 58
8.1 Safety instructions ..................................................................... 58
8.2 Initial steps ................................................................................ 59
8.2.1 Switching on........................................................................ 59
8.2.2 Sensor selection.................................................................. 61
8.3 Modification ............................................................................... 64
8.4 Switching off .............................................................................. 64
8.5 Auger menu ............................................................................... 65
8.5.1 MANUAL control system ...................................................... 65
8.5.2 AUTO control system with material sensor........................... 66
8.5.3 AUTO control system without material sensor ...................... 67
8.5.4 Reverse control system ....................................................... 68
8.6 Conveyor menu.......................................................................... 69
8.6.1 MANUAL control system ...................................................... 69
8.6.2 AUTO control system with material sensor........................... 70
8.6.3 AUTO control system without material sensor ...................... 71
8.6.4 Reverse control system ....................................................... 72
8.7 View menu ................................................................................. 72
8.8 Crowning menu .......................................................................... 76
8.8.1 Manual control system......................................................... 77
8.8.2 Auto crowning adjustment.................................................... 78
8.8.3 Travel-dependent adjustment .............................................. 79
8.9 Basic screed width ..................................................................... 81
8.10 Auger height adjustment........................................................... 81
8.11 User menu ............................................................................... 82
8.11.1 Configuration menu ........................................................... 87
9 Levelling system operation ............................................................ 93
9.1 Working with the digital slope sensor.......................................... 93
9.1.1 Installation and set-up ......................................................... 93
9.1.2 Actual value reset................................................................ 93
9.1.3 Controlling with the digital slope sensor............................... 95
9.2 Calibration to zero...................................................................... 96
9.3 Working with the Sonic-Ski®plus............................................... 98
9.3.1 Installation and set-up ......................................................... 98
9.3.2 Controlling with the Sonic-Ski®plus in ground sensing...... 100

Table of contents 5
9.3.3 Controlling with the Sonic-Ski®plus in cable sensing .........101
9.4 Working with the digital rotary sensor........................................102
9.4.1 Installation and set-up ........................................................102
9.4.2 Controlling with the digital rotary sensor.............................103
9.5 Working with the dual sonic sensor ...........................................104
9.5.1 Installation and set-up ........................................................104
9.5.2 Controlling with the dual sonic sensor ................................105
9.6 Working with the Big Sonic-Ski®...............................................106
9.6.1 Installation and set-up ........................................................106
9.6.2 Controlling with the Big Sonic-Ski®....................................109
9.7 Working with the prop. laser receiver ........................................110
9.7.1 Safety instructions..............................................................110
9.7.2 Installation and set-up ........................................................111
9.7.3 Controlling with the prop. laser receiver..............................113
9.8 Working with the power mast and prop. laser receiver...............114
9.8.1 Safety instructions..............................................................114
9.8.2 Installation and set-up ........................................................115
9.8.3 The mast menu ..................................................................116
9.8.4 Calling up the mast menu...................................................117
9.8.5 Moving the power mast manually........................................118
9.8.6 Automatic laser beam search .............................................119
9.8.7 Controlling with the power mast and prop. laser receiver ....121
9.9 Working with the 3D TPS ..........................................................122
9.9.1 Installation and set-up ........................................................122
9.9.2 Controlling with the 3D TPS ...............................................123
9.10 Working with the 3D GNSS .....................................................124
9.10.1 Installation and set-up ......................................................124
9.10.2 Controlling with the 3D GNSS...........................................125
9.11 Working with the 3D slope sensor ...........................................126
9.11.1 Installation and set-up ......................................................126
9.11.2 Actual value reset.............................................................126
9.11.3 Controlling with the 3D slope sensor.................................127
9.12 Travel-dependent working with the digital slope sensor ...........128
9.12.1 Installation and set-up ......................................................129
9.12.2 Actual value reset.............................................................129
9.12.3 Controlling with the travel-dependent digital slope sensor ....129
10 Operating the emergency control ...............................................132
10.1 Activating the emergency control ............................................133
10.2 Functions of the emergency control.........................................135
11 Material calculation .....................................................................137
11.1 Calculating the applied material ..............................................137
11.2 Advance material planning (calculation) ..................................141
11.3 Changing the units of measurement ........................................144
12 External levelling.........................................................................147
13 Servicing and maintenance.........................................................148
13.1 Safety instructions ..................................................................148
13.2 Cleaning and drying ................................................................149
13.3 Repairs ...................................................................................149

6 Table of contents
14 Help in the event of malfunctions .............................................. 150
14.1 Safety instructions.................................................................. 150
14.2 Troubleshooting and malfunction rectification ......................... 151
15 Definitions/Glossary ................................................................... 164

1 General information 7
1 General information
1.1 Information on the operating instructions
General These operating instructions contain basic notes which have to be
observed when operating and maintaining the remote control.
The prerequisite of safe working is adherence to all safety instructions
and handling instructions which are specified.
These operating instructions must therefore be read and applied by
every person commissioned to work on the vehicle under all
circumstances, e.g. operation, malfunction rectification and upkeep
(maintenance, care).
These operating instructions form part of the product and must be
passed on to third parties or subsequent owners along with the product
if necessary. They must be available and accessible to the operating
personnel at the product's operating location at all times.
Adherence to the local accident prevention regulations applicable to the
product's area of application, the general safety regulations and the
vehicle manufacturer's safety regulations is additionally required.
The remote control is available with diverse sensor combinations.
When working with your remote control, always proceed according to
these instructions. If your system is not equipped with all of the sensors,
the description of these sensors is irrelevant to you.

8 1 General information
Modification
rights reserved
We make every effort to ensure that these operating instructions are
correct and up to date. To maintain our technological advantage,
however, it may be necessary to carry out modifications to the product
and its operation without prior notification. Under certain circumstances,
these modifications may not correspond to these operating instructions.
In this case, ask the manufacturer for up-to-date operating instructions.
We accept no liability for malfunctions, failures and damages arising as
a result of these.
Figures The figures contained in these operating instructions serve to improve
understanding. It may be the case that the figures contained in these
operating instructions are not to scale or deviate slightly from the
original.

1 General information 9
1.2 Explanation of symbols
Warnings In these operating instructions, warnings are identified by means of
symbols. These notes are introduced using signal words which express
the extent of the hazard.
Adhere to these notes under all circumstances and act cautiously to
avoid accidents, personal injury and material damage.
DANGER!
… refers to an immediately hazardous situation which leads to death or
severe injuries if it is not avoided.
WARNING!
… refers to a possibly hazardous situation which may lead to death or
severe injuries if it is not avoided.
CAUTION!
… refers to a possibly hazardous situation which may lead to minor or
slight injuries if it is not avoided.
CAUTION!
… refers to a possibly hazardous situation which may lead to material
damage if it is not avoided.

10 1 General information
Tips and recommendations
NOTE!
… emphasises useful tips and recommendations plus information for
efficient and trouble-free operation.
Step-by-step Step-by-step instructions which are to be carried out by the operating
personnel are numbered.
1) …
2) …
3) …
Lists Lists are marked with a black dot.