FBR FGP 50/M EVO User manual

LIGHT-OIL฀BURNERS฀TWO฀STAGES฀PROGRESSIVE฀OR฀MODULATINGSK070003_A_gbFGP฀50/M฀EVOBRUCIATORIDIGASOLIOBISTADIOPROGRESSIVIOMODULANTIFGP฀50/M฀EVOLight-oil฀burners฀two฀stages฀progressive฀or฀modulating฀operation฀(if฀equipped฀with฀addition฀of฀optional฀modulation฀kit฀PID฀and฀probe;฀to฀guarantee฀an฀ideal฀proportionality฀of฀the฀power฀supplied฀to฀the฀thermal฀load).Composed฀฀by:฀fan฀at฀high฀pressurisation฀at฀reverse฀blades฀฀and฀combustion฀head฀with฀adjustment฀at฀high฀efficiency฀and฀฀high฀flame฀stability.Compact฀฀overall฀dimensions฀and฀disposition฀rationalized฀of฀the฀components฀with฀accessibility฀facilitated฀for฀the฀operations฀of฀setting฀and฀maintenance.Complete฀฀of฀nozzle,฀flexible฀pipes฀and฀line฀filter.Complete฀฀of฀flange฀and฀gasket฀for฀installation฀on฀generator.Fig. 1 FGP฀50/M฀EVO

SK070003_A_gbFGP฀50/M฀EVOTECHNICAL฀DATA฀FGP฀50/M฀EVOOPERATING฀RANGE฀DIAGRAM฀FGP฀50/M฀EVOFig. 2 X฀=฀Thermal฀power฀Y฀=฀Pression฀in฀the฀combustion฀chamberThe฀firing฀rates฀has฀been฀obtained฀based฀on฀test฀boilers฀in฀accordance฀with฀EN267฀standards฀and฀are฀indicative฀of฀matching฀the฀burner฀to฀the฀boiler.฀For฀the฀correct฀operation฀of฀the฀burner,฀combustion฀chamber฀dimensions฀must฀be฀in฀accordance฀with฀current฀regulation.฀In฀case฀of฀non-compliance,฀contact฀the฀manufacturer.-1
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0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 <kW><mbar>)*30(92
*Reference฀conditions:฀Environment฀temperature฀20°C฀-฀Barometric฀pressure฀1013฀mbars฀-฀Altitude฀0฀metre฀(sea฀level).MODELFGP฀50/M฀EVOThermal฀power฀min.฀1°st.฀/฀min.฀2°st.฀-฀max.฀2°st.฀*[Mcal/h]107/204-542Thermal฀power฀min.฀1°st.฀/฀min.฀2°st.฀-฀max.฀2°st.฀*[kW]124/237-630LIGHT-OIL฀flow฀min.฀1°st.฀/฀min.฀2°st.฀-฀max.฀2°st.฀*[kg/h]10.5/20-53Fuel:LIGHT-OIL฀1.5°E฀at฀20°C฀=฀6.2฀cSt฀=฀35฀sec฀Redwood฀N°1Intermitted฀working฀operation฀(min.฀1฀stop฀every฀24฀hours)฀two฀stages฀progressive฀or฀modulatingEnvironmental฀conditions฀operation฀/฀storage:-15...+40°C฀/฀-20...+70°C,฀rel.฀humidity฀max.฀80%Max.฀temperature฀combustion฀air[°C]60Nominal฀electric฀power[kW]1.1Fan฀motor[kW]0.55Pump฀motor[kW]0.37Nominal฀fan฀motor฀current฀absorption[A]1.4Nominal฀pump฀motor฀current฀absorption[A]1.2Nominal฀auxiliary฀absorption[A]0.6Power฀supply:3~400V,1/N~230V-50HzElectric฀protection฀degree:IP44LIGHT-OIL฀BURNERS฀TWO฀STAGES฀PROGRESSIVE฀OR฀MODULATING

SK070003_A_gbFGP฀50/M฀EVODIMENSIONS฀[MM]C2:฀Overall฀dimension฀with฀the฀burner฀out฀in฀position฀of฀maintenance.*see฀"flame฀tube฀length"Fig. 3 Dimensions฀FGP฀50/M฀EVOMODELABCDEFOPFGP฀50/M฀EVO329274746150 416.5100207200
D P
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A B
TC - TL *C
FE
LIGHT-OIL฀BURNERS฀TWO฀STAGES฀PROGRESSIVE฀OR฀MODULATING

SK070003_A_gbFGP฀50/M฀EVOFLAME฀TUBE฀LENGTHFlame฀tube฀length฀must฀be฀selected฀based฀on฀the฀specifications฀supplied฀by฀boiler฀manufacturer฀and,฀in฀any฀case,฀itmust฀be฀greater฀than฀the฀thickness฀of฀the฀boiler฀door฀included฀its฀insulation.In฀case฀of฀boilers฀with฀flame฀inversion฀or฀front฀flue฀combustion฀chambers,฀it฀is฀necessary฀to฀insulate฀the฀area฀betweenthe฀flame฀tube฀and฀front฀door฀with฀refractory฀material.฀This฀protection฀material฀must฀not฀impede฀flame฀tube฀extraction.**฀For฀different฀flame฀lengths,฀please฀contact฀our฀Technical-Sales฀Department.MODELTCTL**FGP฀50/M฀EVOmm 250 335
BOILER฀PLATE*Suggested฀dimension฀of฀connection฀between฀burnerand฀generator.Fig. 4 Boiler฀plateMODELFGP฀50/M฀EVOmm
M N min N max L฀minM10 205 226 160 L฀*L฀max160180
LIGHT-OIL฀BURNERS฀TWO฀STAGES฀PROGRESSIVE฀OR฀MODULATING

SK070003_A_gbFGP฀50/M฀EVOFig. 5Burner฀signal฀description฀LEGEND1)ON/OFF฀button2)Reset฀from฀lockout฀button฀+฀status฀lampBURNER฀SIGNAL฀DESCRIPTIONIn฀the฀picture฀below฀there฀are฀indicated฀all฀the฀signalation฀present฀on฀the฀burner:
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LIGHT-OIL฀BURNERS฀TWO฀STAGES฀PROGRESSIVE฀OR฀MODULATINGThemulticolorsignallampinthelockoutresetbutton(pos.2)isthekeyindicatingelementforvisualdiagnosticsandinterfacediagnostics.Innormaloperation,thedifferentoperatingstatesareindicatedintheformofcolorcodes;pleaserefertoelectricaldevicehandbooksuppliedwiththepresentinstructions.Afteranon-alterablelockout,theredsignallampinthelockoutresetbutton(pos.2)lightsup.Bypressingthelockoutresetbutton(pos.2)formorethan3seconds,thevisualdiagnosticsofthecauseoffaultcanbeactivated;pleaserefertoelectricaldevicehandbooksuppliedwiththepresentinstructions.Forclosethediagnosticsmodeandforswitchontheburneragain,itisnecessarytoresettheburnercontrol.Pressthelockoutresetbutton(pos.2)forabout1second(<3seconds).Afteranon-alterablelockout,theredsignallampinthelockoutresetbutton(pos.2)lightsup.Forresetthecontrolboxpressthelockoutresetbutton(pos.2)forabout1second(<3seconds).

SK070003_A_gbFGP฀50/M฀EVOPRODUCT฀SPECIFICATIONSHORT฀DESCRIPTIONLight-oil฀burners฀two฀stages฀progressive฀(hi-low฀flame)฀or฀modulating฀(PID฀fully฀modulating)฀if฀equipped฀with฀addition฀of฀optional฀modulation฀kit฀and฀probe.DETAILED฀SPECIFICATIONLight-oil฀burner฀two฀stages฀progressive฀(hi-low฀flame)฀or฀modulating฀(PID฀fully฀modulating)฀if฀equipped฀with฀addition฀of฀optional฀modulation฀kit฀and฀probe;฀composed฀by:•Fan฀at฀high฀pressurisation฀at฀reverse฀blades;•Combustion฀head฀with฀adjustment฀at฀high฀performance฀and฀elevated฀flame฀stability;•Flange฀and฀insulating฀gasket฀for฀fixing฀at฀boiler;•Three-phase฀power฀supply;•Photodiode฀for฀flame฀detection;•IP฀44฀electric฀protection฀level;•Servomotor฀for฀air฀shutter฀and฀for฀the฀pressure฀regulator;•Easy฀extraction฀of฀combustion฀head฀without฀get฀off฀the฀burners฀by฀bolier;•Maximum฀light-oil฀pressure฀switch฀to฀stop฀the฀burner฀in฀case฀of฀the฀light-oil฀pressure฀on฀the฀return฀is฀higher฀then฀the฀set฀pointvalue;•Safety฀air฀pressure฀switch฀to฀stop฀the฀burner฀in฀lock-out฀(by฀stopping฀the฀pump฀motor)฀in฀case฀of฀failed฀or฀anomalous฀fanoperation;•Dedicated฀motor฀for฀the฀activation฀of฀the฀light-oil฀pump;•Set฀up฀for฀the฀additional฀specific฀kit฀that฀transforms฀burner฀operation฀as฀modulating฀i.e.฀the฀modulating฀kit฀allows฀to฀supplyany฀power฀between฀the฀minimun฀and฀the฀maximum฀value฀based฀on฀instantaneous฀loading฀request.CONFORMING฀TO:•CE฀rules;•2014/30/UE฀Directive฀E.M.C.;•2014/35/UE฀Directive฀L.V.;•2006/42/CE฀-฀2006/42/EG฀-฀2006/42/EC฀Directive฀M.D.;•Directive฀PED฀2014/68/UE฀(ART.4,PAR.3);•Reference฀rules:฀EN267฀(liquid฀fuel)฀-฀EN746-2฀(industrial฀thermoprocessing฀equipment).STANDARD฀EQUIPMENTOPTIONAL•Power฀modulating฀kits฀for฀temperatures;•Power฀modulating฀kits฀for฀pressures;•Temperature฀probe฀0°C-400°C฀(PT฀100฀a฀0°฀C);•Temperature฀probe฀0°C-350°C฀(J฀probe);•Temperature฀probe฀0°C-1200°C฀(K฀probe);•Pressure฀probe฀0-3฀bar,฀0-6฀bar.฀0-16฀bar,฀0-20฀bar,฀0-30฀bar;•Noise฀protection.The฀illustrations฀and฀data฀here฀shown฀are฀indicative.฀F.B.R.฀Bruciatori฀S.r.l.฀reserves฀the฀right฀to฀bring,฀without฀any฀obligation฀of฀warning,฀any฀changes฀that฀would฀be฀appropriate฀to฀the฀continuing฀development฀of฀their฀products.LIGHT-OIL฀BURNERS฀TWO฀STAGES฀PROGRESSIVE฀OR฀MODULATING•Flexiblehosesforconnection;•Linefilter;•Isomartgasket;•Nozzle;•Flangewithinsulatinggasket;•Burnernameplate;•Warranty;•Instructionhandbookforinstallation,useandmaintenance.