FERREX CHAINSAW 4-STROKE User manual

User Manual
CHAINSAW 4-STROKE
CSP49S4
Contents
3
Dok./Rev.-Nr. 70360_20200604
AFTER SALES SUPPORT 703060
1300 855 831
[email protected]
MODEL:
CSP49S4
3
YEAR
WARRANTY
AU
Made in China
FERREX®is a registered trademark of ALDI Stores
DISTRIBUTED BY:
ALDI STORES
1 SARGENTS ROAD
MINCHINBURY NSW 2770
www.aldi.com.au
AU
ALDI guarantees that our exclusive brand products are developed to our
stringent quality specifications. If you are not entirely satisfied with this
product, please return it to the nearest ALDI store within 60 days from the
date of purchase, for a full refund or replacement, or take advantage of our
after sales support by calling the supplier’s Customer Service Hotline.
10/2020
1
1256
11
34
7
8
910
12
141516
13
1718
1.1
1
19
20
2
Overview ..................................................................................... 3
Package contents/part list .........................................................6
Explanation of Symbols .............................................................10
Introduction ...............................................................................12
Layout .........................................................................................13
Scope of delivery........................................................................14
Intended use ..............................................................................15
Safety regulations......................................................................16
Set up......................................................................................... 28
Operation................................................................................... 33
Operating instructions.............................................................. 35
Cleaning......................................................................................41
Maintenance and servicing .......................................................41
Technical data ........................................................................... 47
Storage ......................................................................................48
Transport...................................................................................49
Disposal and recycling ..............................................................49
Troubleshooting........................................................................50
Warranty Details........................................................................ 53
Repair and Refurbished Goods or Parts Notice .......................54

56 4
Package contents/part
list
1Chainsaw 4-Stroke
2Chain bar
3Saw chain
4Spark plug spanner
5Chain guard
6Warranty card
7Instruction manual
14
2
3
11
A
B
3
C1
D D
2
E
4
F
5
X1 X2 X3
1
2
6
21
8
3
1 2 9
15
10
17
11
10
13 16
4
12
89
314 6
7
7
A
11

Kapitelüberschrift
7
15 16
Fallrichtun
g
45_
Fluchtweg
Fluchtweg
Pos.1
Pos.1
Pos.2
Pos.1
Pos.1
Pos.2
17
Keil
Erster
Schnitt
Zweiter
Schnitt
Abschließender Schnitt hier. 5 cm
überder Keilmitte.
5 cm
5 cm
Pos.2
Pos.3
Pos.4
Pos.1 Pos.4
Pos.3
Pos.2
“Scharnier” hält den Baum auf seinem
Stumpf und steuert die Fallrichtung
Fallschnitt
öffnet sich
Keil
schließt
sich
Pos.2
Pos.4
18
19

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8
Oberschnitt Unterschnitt
Pos.2Pos.1
Pos.1 Pos.2
20
Zw
eiter Schnitt
Erster Schnitt auf belasteter
S
tammseite
Erster Schnitt auf der belasteten
Stammseite
Zweiter Schnitt
Pos.1
Pos.2
Pos.1
Pos.2
21
Mit Stammseite
1.Schnitt
2.Schnitt
2.Schnitt
1.Schnitt
Pos.1 Pos.1
Pos.2
Pos.2Pos.1
Pos.2
Pos.1
22
1.
Schnitt
2.
Schnitt
Mit Stützbock
1.Schnitt
2.Schnitt
Pos.1
Pos.1
Pos.2
Pos.2
Pos.1
Pos.1
Pos.2
Pos.2
23
Erster
Schnitt
Zweiter Schnitt
Dritter
Schnitt
Übe
rstand
Stutzmethode
Pos.1
Pos.2
Pos.3
Pos.1
Pos.3
Pos.2
24

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9
25
GH
I
26 27
28
J
K

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10
Explanation of symbols
Explanation of Symbols
The use of symbols in this manual is intended to draw your attention to possible risks.
The safety symbols and the explanations that accompany them must be perfectly un-
derstood. The warnings in themselves do not remove the risks and cannot replace
correct actions for preventing accidents.
Read, understand and follow all warnings.
WARNING! Chance of kickback. Beware of a check of
the chain saw and avoid contact with the tip of the
bar
Do not use the device with one hand
Use the device with both hands
Always wear safety glasses, hearing protection and a
safety helmet
Read the complete user guide before using the ap-
pliance
Wear security and anti-vibration gloves when you
use the device
Always wear non-skid safety shoes with cut protec-
tion when using this product
It is important you wear the protection clothing for
feet, legs, hands and forearms
Fuel filler cap

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11
Explanation of Symbols
Choke knob
Setting the chain tension
Installation direction of chain
Bar fastening pin
110
Guaranteed sound power level of the appliance
Comply with the Australian safety standards.
3Warranty period
Service category

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12
Introduction
Congratulations on choosing to buy a FERREX®product.
All products brought to you by FERREX®are manufactured to the highest standards
of performance and safety, and as part of our philosophy of customer service and
satisfaction, are backed by our comprehensive 3 Year Warranty.
We hope you will enjoy using your purchase for many years to come.
Note:
According to the applicable product liability law the manufacturer of this device is
not liable for damages which arise on or in connection with this device in case of:
• improper handling,
• non-compliance with the instructions for use,
• repairs by third party, non-authorised skilled workers,
• installation and replacement of non-original spare parts,
• improper use.
Recommendations:
Read the entire text of the operating instructions prior to the assembly and operation
of the device.
These operating instructions are intended to make it easier for you to get familiar
with your device and utilise its intended possibilities of use.
The operating instructions contain important notes on how to work safely, properly
and economically with your machine and how to avoid dangers, save repair costs,
reduce downtime, and increase the reliability and working life of the machine.
In addition to the safety regulations contained herein, you must in any case comply
with the applicable regulations of your country with respect to the operation of the
machine.
Keep the operating instructions in a clear plastic folder to protect them from dirt and
humidity; store them near the machine. The instructions should be read and careful-
ly understood by each operator prior to using the machine. Only persons who have
been trained in the use of the machine and are aware of the related dangers and
risks should be allowed to use the machine. The local required minimum age must
be met.
In addition to the safety notes contained in these operating instructions and any
specific regulations in your country, the generally recognised technical rules for the
operation of identically constructed machines must be observed.
Introduction

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13
Layout (Fig. 1 / 1.1)
1 Chain bar
2 Saw chain
3 Chain brake lever / front hand guard
4 Front handle
5 Air filter cover
6 Safety lock
7 Throttle lever
8 Fuel pump ‘primer bubble’
9 Choke (carburettor setting)
10 Fuel tank
11 Bar mounting nuts
12 Spiked bumper
13 Rear handle / bootstrap
14 Stop switch
15 Lubrication oil tank
16 Starter handle
17 Chain oil tank
18 Chain catcher
19 Spark plug spanner
20 Chain guard
Layout

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14
Scope of delivery
Chainsaw 4-Stroke (1x)
Chain bar (1x)
Saw Chain (1x)
Spark plug spanner (1x)
Chain guard (1x)
Warranty card (1x)
Instruction manual (1x)
• Open the packaging and take out the equipment with care.
• Remove the packaging material.
• Check that all listed contents are present.
• Inspect the equipment and parts for any damage. Please contact the helpline if
anything is missing.
• If possible, keep the packaging until the end of the guarantee period.
• Read the operating instructions fully to familiarise yourself with the tool prior to
using it.
• Only use original accessories and spare parts. Spare parts are available by
contacting the helpline.
• Specify the part numbers when you contact the helpline.
m ATTENTION!
The device and packaging materials are not toys!
Children must not be allowed to play with plastic bags, film and small parts!
There is a risk of swallowing and suffocation!
Scope of delivery

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15
Intended use
The chainsaw is designed exclusively for sawing wood.
You may only fell trees if you have received the appropriate training.
The manufacturer cannot be held liable for damage caused by improper or incorrect
usage.
DO NOT operate a chainsaw whilst working in a tree.
The machine is to be used only for its prescribed purpose. Any other use is deemed
to be a case of misuse. The user / operator and not the manufacturer will be liable for
any damage or injuries of any kind caused as a result of this.
Please note that our equipment has been designed for personal domestic use on-
ly and has not been designed for use in commercial, trade or industrial applications.
Our warranty will be voided if the machine is used in commercial, trade or industrial
businesses or for equivalent purposes.
The operating instructions as supplied by the manufacturer must be followed at all
times to ensure that the equipment is used properly. Any use which is not expressly
permitted in the manual may result in damage to the equipment and place the user
in serious danger. Observe the restrictions in the safety instructions.
mDANGER! Cut only wood with this chainsaw. Due to the high risk of
physical injury to the user, the equipment must not be used for purposes which
it was not intended. For example do not use the chainsaw for cutting plastic,
masonry, or non-wood building materials. For safety reasons, the equipment is
not allowed to be used as a drive unit for other tools of any kind.
Non-permitted users:
Persons who are not familiar with the operating manual, children, young people
under the age of 16 as well as persons under the influence of alcohol, drugs or
medication do not operate the unit.
Intended use

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16
Safety regulations
In this user manual, we have marked sections concerning your safety
with this sign: m
The user manual also contains other important text marked with the word
“CAUTION!”
mCAUTION!
When using machines, safety measures must be complied with in order to
prevent injury and damage. Therefore, carefully read this operating man-
ual/these safety notices. If you hand over the machine to others, please
also pass on this manual/these safety notices. We are not liable for acci-
dents or damage caused by non-compliance with this manual and these
safety notices.
mDANGER
If this instruction is not complied with, there is a considerable danger to
life or the risk of life-threatening injuries.
mWARNING
If this instruction is not complied with, there is a danger to life or the risk
of severe injuries.
mCAUTION
If this instruction is not complied with, there is a slight to medium risk of
injury.
mNOTICE
If this instruction is not complied with, there is a danger of damaging the
motor or other objects.
Safety regulations

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17
General safety notices
mCAUTION!: When working with tools that use fuel, the following basic
rules must be followed in order to minimise the risk of physical injury and/
or damage to the machine.
Read these notices before using the saw, and store them safely.
1. Do not use the saw when you are tired, ill or under the influence of al-
cohol and/or drugs.
2. Be careful when handling fuel. Use the saw at a distance of at least 3m
from the fuel filling location.
3. Start cutting only when the working environment has been tidied,
when you have established secure footing and planned an escape
route from the falling tree.
4. Before starting the chainsaw, make sure it is not in contact with any
objects.
5. Carry the chainsaw only when the motor has stopped running, the
blade cover is on the chain bar and the exhaust is facing away from
you.
6. Do not start a chainsaw that is damaged, incorrectly set up or assem-
bled incompletely or loosely. Ensure that the chainsaw stops when the
chain brake is activated.
7. Turn off the motor before putting the chainsaw down.
8. When cutting small bushes and saplings, be particularly careful be-
cause the thin branches can become caught in the saw and be ejected
towards you or unbalance you.
9. When cutting a branch under tension, be aware of potential kickback
when the tension is suddenly released.
10.Ensure that handles are dry, clean and free from oil or fuel.
11. Do not cut trees with this chainsaw unless you have the relevant train-
ing.
12. The overall maintenance of this chainsaw, apart from the points spec-
ified in this manual and these maintenance instructions, must be car-
ried out by an authorised customer service.
13. For transport and storage of the chainsaw, fit the blade cover to the
chain bar.
14. Do not work with the chainsaw next to or in the presence of flammable
liquids or gases, neither indoors nor outdoors. There is a risk of explo-
sion and/or fire.
Safety regulations

Kapitelüberschrift
18
15. Do not fill with fuel, oil or lubricant when the chainsaw is running.
16.Only cut suitable material: Only cut timber. Do not use the chainsaw for
work for which it is not suitable. Do not use the chainsaw for cutting
plastic, masonry or building materials which are not made of wood, for
example.
17. The power tool produces poisonous exhaust fumes as soon as the mo-
tor starts. Never work in closed or badly-ventilated rooms.
18.In order to locate significant damage or faults, it is necessary to inspect
the
machine before use and after dropping or other impacts.
19. If liquid is spilled when filling the oil or fuel tank, the machine must be
cleaned before use.
20.National regulations may restrict the use of the appliance.
21. Petrol is highly flammable! When filling the tank, keep at a distance
from open flames and do not smoke. There is a risk of fire!
22.Fill the chain oil only when the engine is switched off and cooled
down. There is a risk of fire!
23.Only adjust guide-bar and chain with stopped engine
As a chainsaw user, you must follow several points in order to carry
out your sawing work without accidents and injuries.
1. A basic understanding of kickback can reduce or exclude the element
of surprise. Sudden rash reactions can lead to accidents.
2. When the motor is running, hold on to the saw tightly with both hands,
with the right hand on the handle at the back and the left hand on the
handle at the front. Thumbs and fingers must firmly clasp the chain-
saw‘s handles. A secure hold helps you to absorb kickback and keep
the saw under control. Do not let go.
3. Ensure that the area where you are cutting is free from obstacles. The
tip of the chain bar must not come in contact with tree trunks, branch-
es and similar when cutting with the saw.
4. Use a fast motor speed.
5. Do not lean too far forwards and do not cut above your shoulder
height.
6. Sharpen and maintain the chainsaw in accordance with the manufac-
turer‘s instructions.
7. If the tool becomes jammed during cutting, it has to be turned off im-
mediately and freed carefully. Afterwards, the machine has to be
Safety regulations

Kapitelüberschrift
19
checked for damage (e.g. bent chain bar) and a test run has to be car-
ried out.
8. For felling or cross-cutting, the spike bar (claw stop) must be applied
to the wood to be cut. The use of the spike bar is also recommended
when cutting through thick branches.
9. Before every cross-cut, firmly position the spike bar and only then saw
into the wood with the chainsaw running. The saw is then lifted up us-
ing the rear grip and guided using the front handle. The spike bar acts
as a pivot point. Repositioning is done using light pressure on the front
handle. Pull the saw back slightly to do this. Insert the spike bar deeper
and lift up again using the rear grip.
Use only admitted chain saw and chain bar combination (See chap-
ter: Troubleshooting)
The cutting equipment supplied is optimally matched to this chain saw.
When pairing of components do not match, the cutting attachment can be
irreparably damaged after only a short operating time and cause injury.
mNOTICE
The following information is mainly for the end user or the infrequent us-
er. This chainsaw has been designed for occasional use by home own-
ers, garden owners and campers, for general work such as clearing, cut-
ting firewood etc. It is not intended for longer work. During longer work,
because of vibrations, there is a risk of circulation problems in the user‘s
hands (white-finger-syndrome).
White-finger-syndrome (Raynaud’s Disease) is a vascular disease where
the small blood vessels in fingers and toes contract seizure-like. The af-
fected areas are no longer supplied with blood and therefore look very
pale.
Frequent use of vibrating machines can cause nerve damage in people
whose circulation is compromised (e.g. smokers, people with diabetes).
If you notice unusual impairment, immediately stop the work and consult
a doctor. Observe the following notices in order to reduce risks:
• Keep your body, and particularly your hands, warm in cold weather.
• Take regular breaks during which you should move your hands to pro-
mote circulation.
• Ensure the lowest possible vibration of the machine by regularly
maintaining it and keeping components tight.
Safety regulations

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Personal safety
• Never use only one hand when using the saw! Otherwise there is a
risk that operating staff, helpers or onlookers may get injured. A chain-
saw has been designed for use with both hands.
• Wear your Personal Protective Equipment (PPE), consisting of:
Cut-resistant and non-slip safety shoes, cut-protection trousers, highly
visible vest or jacket in signal colours, gloves and a helmet with visor
and hearing protection.
• When starting the chainsaw or cutting with it, no other people should
be close to you. Ensure onlookers and animals cannot get into the
working environment.
• When the motor is running, all body parts must point away from the
chainsaw.
Safety notices for handling flammable fuels
1. WARNING!: Petrol is easily flammable!
2. Store petrol in containers that have been designed specially for this
purpose.
3. Refill with petrol when you are outdoors, and do not smoke.
4. Refill with petrol before starting the motor. Never remove the fuel tank
filler cap or refill with petrol while the motor is running or when it is still
hot.
5. When fuel has been spilled, do not start the motor but remove the ma-
chine from the area of the spilled fuel and avoid all ignition sources un-
til all petrol fumes have dispersed. Put the cap back securely on the fu-
el tank and on the canister.
Refuelling
• Turn off the motor before refuelling.
mCAUTION! Always open the fuel filler cap carefully so the existing pres-
sure can be released slowly.
• High temperatures are generated on the casing during work. Before
refuelling, allow the machine to cool down fully.
mCAUTION! If the machine has not cooled down sufficiently, the fuel
could ignite during refuelling and cause severe burns.
• Ensure that the tank is not overfilled. If you spill any fuel, it has to be
Safety regulations

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21
wiped away immediately and the machine must be cleaned.
• Always close the screw plug on the fuel tank properly, so loosening is
prevented from vibrations during operation.
mDANGER
Never refuel the machine close to an open flame.
SPECIAL SAFETY REGULATIONS FOR THE USE OF INTERNAL COMBUSTION
MOTORS
mDANGER
Internal combustion motors are a particular danger during operation and
refuelling. Always read and follow the warnings. Non-compliance can
lead to severe and even lethal injuries.
1. Do not make any modifications to the machine.
2. mCAUTION!
Risk of poisoning! Exhaust fumes, fuel, lubricating oil vapor, sawdust
and lubricants are poisonous. Exhaust fumes must not be inhaled.
3. mCAUTION!
Risk of burns! Do not touch the exhaust system and the drive motor.
4. Do not use the machine in unventilated rooms or easily flammable en-
vironments.
5. mRisk of explosion!
Never use the machine in rooms with easily flammable substances.
6. During transport, secure the tool against sliding and tilting.
7. Ensure that no fuel is spilled on the motor or the exhaust during refu-
elling.
8. Repairs and setting work must be carried out by authorised specialists.
9. Do not touch mechanically moving or hot parts. Do not remove protec-
tive covers.
10.The values specified in Technical Data under sound power level (LwA)
and sound pressure level (LpA) are emission levels and do not neces-
sarily represent safe working levels. As there is a connection between
emission and immission levels, it cannot be used reliably to determine
potentially required, additional safety measures. Factors influencing
the current employee‘s immission level include characteristics of the
working environment, other noise sources etc. such as the number
Safety regulations

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22
of machines and other nearby processes and the time frame the us-
er is exposed to the noise. The reliable immission level can also vary by
country. However, this information will give the machine‘s user the op-
portunity to carry out a better risk assessment.
11. Never put objects into the venting slots. This also applies when the ma-
chine is turned off. Non-compliance can cause injuries or damage to
the machine.
12. Keep the tool free from oil, dirt and other contaminants.
13. Ensure that sound absorbers and air filters function properly. These
parts act as flame protection in the event of misfire.
14. Turn off the motor:
- Whenever you leave the machine
- Before refuelling.
15. Never use the choke lever to stop the motor.
Safety functions of the chainsaw (Fig.1)
SAW CHAIN (2) WITH LOW KICKBACK
helps significantly reduce kickback, or the intensity of kickback, due to
specially designed depth gauges and guard links.
CHAIN BRAKE LEVER / FRONT HAND GUARD (3)
protects the operator’s left hand in the event it slips off the front handle
while saw is running.
CHAIN BRAKE
is a safety feature designed to reduce the possibility of injury due to kick-
back by stopping a moving saw chain in milliseconds. It is activated by the
CHAIN BRAKE LEVER (3).
SAFETY LOCK (6)
prevents accidental acceleration of the engine. Throttle lever (7) cannot
be squeezed unless the safety latch is depressed.
STOP SWITCH (14)
immediately stops the engine when actuated. Stop switch must be
pushed to position “I” to start or restart the engine.
CHAIN GUARD (20)
fitted when the engine is stopped, prevents the danger of cutting injury
from the chain teeth.
Safety regulations

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23
CHAIN CATCHER (18)
reduces the danger of injury in the event saw chain breaks or derails dur-
ing operation. The chain catcher is designed to intercept a whipping
chain.
mNOTICE
Familiarise yourself with the saw and its components.
Warning notices for chainsaws
• When the saw is running, keep all body parts away from the saw-
chain. Before starting the saw, ensure that nothing touches the
saw-chain. When working with a chainsaw, a moment of carelessness
can cause clothing or body parts to be caught by the saw-chain.
• Do not work with this chainsaw on a tree unless you are especially
trained for this. In the event of improper use of a chainsaw on a tree,
there is a risk of injury.
• When cutting a branch under tension, expect it to spring back.
When the tension is released, the branch can hit the operator and/or
take away control of the chainsaw.
• Be particularly careful when cutting undergrowth and young
trees. Thin material can get caught in the saw-chain and be ejected in
your direction or make you lose your balance.
• Carry the chainsaw by the front handle with the saw-chain not
moving and the guide bar pointing backwards. During transport
and storage of the chainsaw always attach the safety cover. Care-
ful handling of the chainsaw reduces the likelihood of accidentally
touching the running saw-chain.
• Follow the instructions for lubrication, chain tension and replace-
ment of accessories. An improperly tensioned or lubricated chain can
either break or increase the kickback risk.
• Keep handles dry, clean and free from oil and grease. Greasy, oily
handles are slippery and cause loss of control.
Safety regulations

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24
Causes and prevention of kickback:
− Kickback can occur when the tip of the guide bar touches an object or
when the timber bends and the saw-chain becomes caught in the cut.
− Contact with the guide bar tip can, in some cases, lead to an unexpected
backwards reaction in which the guide bar is thrown up and in the di-
rection of the operator.
− If the saw-chain becomes caught at the top of the guide bar, the guide
bar can quickly kick back towards the operator.
− Each of these reactions can cause you to lose control over the saw and
potentially to get severely injured. Do not exclusively trust the safety de-
vices built into the chainsaw. As the user of a chainsaw, you should take
different measures to work accident and injury free.
Kickback is the consequence of incorrect or erratic use of the machine. It
can be prevented by appropriate safety measures such as described be-
low:
• Hold the saw with both hands, ensuring thumbs and fingers clasp
the handles of the chainsaw. Position your body and arms in such
a way that you can withstand kickback forces. If appropriate meas-
ures are taken, the operator can control kickback forces. Never let go
of the chainsaw.
• Avoid an abnormal body posture and do not saw above shoulder
height. This prevents accidental contact with the tip of the guide bar
and it enables better control of the chainsaw in unexpected situations.
• Always use replacement guide bars and saw-chains specified by
the
manufacturer. Incorrect replacement guide bars and saw-chains can
cause breaking of the chain and/or kickback.
• Follow the manufacturer‘s instructions concerning sharpening
and maintenance of the saw-chain. Over-reduction of depth limiters
increases kickback tendency.
Safety notices for maintenance / storage
Have your machine repaired by qualified specialists and only with origi-
nal spare parts. This ensures the safety of the machine. Always follow the
maintenance and servicing hints in this manual to keep the chain saw in
good working conditions.
1. Before use, always visually check the tool for wear and tear or damage.
Safety regulations