Ferris 5900228 User manual

Parts
Rev. Date: 11/2005
ProCut 30 Series
3-Wheel Riding Mower
Manual
Serial No. 1023 & Above
5022211
5375 North Main Street
Munnsville, NY 13409 USA
800-933-6175
Ferris Industries
TP 400-7095-04-H3-F
Models:
5901035
5901036
5900228
5900227
0
4
Revision

Table Of Content
s
Tor
q
ue S
p
ecification Chart ............................................................................................. Inside Back Cover
MODEL COMPONENTS PAGE
Steerin
g
Group ..................................................................................................................................................................
.
4
Seat & Mount Group .......................................................................................................................................................... 6
Fuel Supply Hose & Tank Replacement Part Group .......................................................................................................... 8
Fuel Tank & Mount Group .................................................................................................................................................
.
10
Instrument & Control Panel Group ..................................................................................................................................... 12
Engine Accessories Group ................................................................................................................................................
.
14
Engine & PTO Group - Kohler ...........................................................................................................................................
.
16
Pump Drive Group ............................................................................................................................................................. 18
Motion Control Group - En
g
ine Deck ................................................................................................................................. 20
Motion Control Group - Trailer ........................................................................................................................................... 22
H
y
draulic Group ................................................................................................................................................................. 24
Parkin
g
Brake Group .........................................................................................................................................................
.
28
Deck Lift Group .................................................................................................................................................................. 30
Tire & Wheel Group ........................................................................................................................................................... 32
Decal Group - Brand & Model ............................................................................................................................................ 34
Decal Group - Safet
y
& Operation .....................................................................................................................................
.
36
Oil Cooler Mount Group ..................................................................................................................................................... 38
Operator Presence Group .................................................................................................................................................
.
40
61" Mower Deck - Housin
g
, Covers, Spindles & Blades ....................................................................................................42
61" Mower Deck - Pulle
y
s, Belt & Idler Arm ....................................................................................................................... 44
61" Mower Deck - Rollers & Casters .................................................................................................................................. 48
72" Mower Deck - Housing, Covers, Spindles & Blades .................................................................................................... 50
72" Mower Deck - Pulle
y
s, Belt & Idler Arm ....................................................................................................................... 52
72" Mower Deck - Rollers & Casters .................................................................................................................................. 54
Electrical Schematics - Kohler (S/N: 11581 & below) ........................................................................................................ 56-59
Electrical Schematics - Kohler
(
S/N: 11582 & above
)
........................................................................................................ 60-63

Steering Group
095STR0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 4 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

PART NO. DESCRIPTIONREF NO QTY.
Steering Group
Footnotes
1 5020837 2 GRIP, Foam
2 5041770B 1 STEERING HANDLE
3 5025096 1 NUT, 3/8-16 Hex Nylon Lock
4 5025013X12 1 BOLT, 3/8-16 x 1-1/2
5 5020602 1 COLLAR, 1" Split
6 5020823 2 BUSHING, Flange
7 5042087 1 SHAFT, Steering Sprocket
8 5010674 6 CONNECTOR, #40 Chain Link
9 5010673X31 2 CHAIN, #40 Roller, 31 Links
10 5042090 2 TURNBUCKLE
11 5010673X35 1 CHAIN, #40 Roller, 35 Links
12 5042127B 1 MOUNT, Steering Tire
13 5021073 1 CAP
14 5025104 1 NUT, 3/4-16 Hex Slotted
15 5025203X10 1 COTTER PIN, 1/8" X 1-1/4"
16 5025160 1 WASHER, 3/4" SAE
17 5020884 2 BEARING, Tapered Roller
18 5042110 1 HUB, Steering
19 5020095 1 GREASE FITTING
20 5021072 1 GREASE SEAL
21 5025018X10 4 BOLT, 1/2-20 x 1-1/4
22 5025280X24 1 BOLT, 5/8-11 x 3
23 5025281 2 WASHER, 5/8" SAE
24 5021882 4 BEARING, Roller
25 5043652 1 WASHER, Chain
26 5044627B 1 MOUNT, Chain Roller
27 5025282 1 NUT, 5/8-11 Hex Jam Nylon Lock
28 5025057 2 NUT, 5/16-18 Hex Nylon Lock
29 5025011X6 2 BOLT, 5/16-18 x 3/4
30 5044372B 2 WHEEL WEIGHT (72" Deck only)
The above parts group applies to the following Mfg. Nos.:
2005 5 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

Seat & Mount Group
095STM
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 6 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

PART NO. DESCRIPTIONREF NO QTY.
Seat & Mount Group
Footnotes
1 5022031 1 SEAT, Gray, Complete
1 5022031X2 1 CUSHION, Bottom, Gray
1 5022031X4 1 CUSHION, Back, Gray
1 5022185 2 ARM REST, Complete
1 5020930X3 1 SEAT ADJUSTER RAILS (set of 2)
2 5025013X10 2 BOLT, 3/8-16 x 1-1/4
3 5045574B 1 PLATE, Seat Mount
4 5025094 2 NUT, 7/16-20 Hex Nylon Lock
5 5025157 2 WASHER, 7/16" SAE (H3225K, S/N: 1023 - 1437)
5 5025381 3 WASHER, 7/16" GD9 (H3225K, S/N: 1462 & above)
6 5010477 2 COLLAR, 5/8" Set
7 5020876P 4 BUSHING, Plastic
8 5025011X8 6 BOLT, 5/16-18 x 1
9 5025170 6 WASHER, 5/16" Lock
10 5045570B 1 PIVOT BRACKET-LH
11 5045571B 1 PIVOT BRACKET-RH
12 25291-14 1 BOLT, 7/16-20 x 1-3/4 (H2335K, S/N: 1023 - 1437)
12 5025380 1 BOLT, 7/16-20 x 2 (H3225K, S/N: 1438 & above)
13 5031113B 1 TRAILER FRAME
14 - 1 SUPPORT, Seat Spring (OBSOLETE, see S/N: 1438 & above for replacement
parts.)
14 5048224A 1 SHIM, Seat Spring, Lower
15 5025096 2 NUT, 3/8-16 Hex Nylon Lock
16 - 1 SEAT SPRING (OBSOLETE, see S/N: 1438 & above for replacement parts.)
16 5048222A 1 SEAT SPRING
17 5048223A 1 SHIM, Seat Spring, Upper
18 5025057 4 NUT, 5/16-18 Hex Nylon Lock
The above parts group applies to the following Mfg. Nos.:
2005 7 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

Fuel Supply Hose & Tank Replacement Part Group
095FSH0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 8 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

PART NO. DESCRIPTIONREF NO QTY.
Fuel Supply Hose & Tank Replacement Part Group
Footnotes
1 5022151 1 RUBBER BUSHING
2 5022152 1 FUEL SHUTOFF VALVE
3 5020835 4 CLAMP, Hose
4 5050833X35 1 WIRE LOOM, 35"
5 50831-37 1 1/4" Fuel Line, 37" Long
6 5021178X3 1 FUEL FILTER
7 5050831X9 1 1/4" Fuel Line, 9" Long
The above parts group applies to the following Mfg. Nos.:
2005 9 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

Fuel Tank & Mount Group
095TNK0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 10 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

PART NO. DESCRIPTIONREF NO QTY.
Fuel Tank & Mount Group
Footnotes
1 5025271 2 NUT, #10-24 Hex Nylon Lock
2 5021670 1 RUBBER STRAP
3 5025270 2 SCREW, #10-24 x 1
4 5046188 1 BATTERY BOX
5 5021871 1 BREATHER
6 5030789 1 HYDRO TANK ASSEMBLY, Complete
6 5030774B 1 HYDRO TANK
6 21125-7 3 FOIL TAPE
7 5025127 5 NUT, 5/16-18 Hex Small Serrated Flange
8 5025155 1 WASHER, 5/16" SAE
9 5025057 1 NUT, 5/16-18 Hex Nylon Lock
10 5025011X6 5 BOLT, 5/16-18 x 3/4
11 5025059X6 2 BOLT, Self Tapping, 5/16-18 x 3/4
12 5044692B 1 FUEL TANK MOUNT
13 5025010X12 2 BOLT, 1/4-20 X 1-1/2
14 5021877 2 RUBBER PAD
15 5025126 2 NUT, 1/4-20 Hex Serrated Flange
16 5044693B 2 FUEL TANK STRAP
17 5021868 1 FUEL TANK, 6 Gallon
18 5022158 1 FUEL TANK CAP
The above parts group applies to the following Mfg. Nos.:
2005 11 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

Instrument & Control Panel Group
095INS0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 12 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

PART NO. DESCRIPTIONREF NO QTY.
Instrument & Control Panel Group
Footnotes
1 5020060 1 HOUR METER
2 5021663 1 CABLE, Choke Control, 57"
3 5025270 2 SCREW, #10-24 x 1
4 5025010X6 2 BOLT, 1/4-20 x 3/4
5 5045193B 1 DASH PANEL
6 5021662 1 CABLE, Throttle, 54"
7 5025095 2 NUT, 1/4-20 Hex Nylon Lock
8 5025279X6 4 BOLT, Self-Tapping, 1/4-20 x 3/4
9 5025271 2 NUT, #10-24 Hex Nylon Lock
10 5021734 1 SWITCH, Actuator
11 5020927 1 SWITCH, Ignition, Complete (Includes Ref No. 12 - 14)
12 5022791 1 PLASTIC NUT
13 5022790 1 COVER
14 5022789 1 KEY, Ignition, Molded Set
15 5022180 1 SWITCH, PTO
The above parts group applies to the following Mfg. Nos.:
2005 13 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

Engine Accessories Group
095EAC0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 14 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

PART NO. DESCRIPTIONREF NO QTY.
Engine Accessories Group
Footnotes
1 5020922X4 1 PRE-CLEANER (45 083 01)
2 5020922X2 1 AIR FILTER (45 083 02)
3 - 1 BREATHER (24 755 20)
4 5021707 1 NIPPLE, 3/8 NPT X 4-1/2
5 5021466 1 CAP, 3/8 NPT
6 5021144X1 1 OIL FILTER (12 050 01)
7 - 2 GASKET (24 041 02)
8 5022161 1 MUFFLER, Kohler
- See your local Kohler engine dealer for service parts.
The above parts group applies to the following Mfg. Nos.:
2005 15 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

Engine & PTO Group - Kohler
095ENGK
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 16 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

PART NO. DESCRIPTIONREF NO QTY.
Engine & PTO Group - Kohler
Footnotes
1 5022961 1 ENGINE, 25HP Kohler (Model CV730S) (H3225K S/N: 1462 & above)
1 5022034 1 ENGINE, 22HP Kohler (Model CV22S) (H3225K, S/N: 1023 - 1461)
1 5022069 1 ENGINE, 25HP Kohler (Model CV25S) (H3225K, S/N: 1023 - 1461)
1 5023235 1 ENGINE, 27HP Kohler (Model CV740V)
2 5025057 7 NUT, 5/16-18 Hex Nylon Lock
3 5025155 9 WASHER, 5/16" SAE
4 5042840 1 SPACER, 1.13 X 1.75 X .88 (H3225K, S/N: 1462 & above)
4 5044062 1 SPACER, 1.13 X 1.75 X .50 (H3225K, S/N: 1023 - 1461)
5 5050407X10 1 KEY, 1/4 SQ. X 5/8
6 5031130B 1 ENGINE DECK (H3225K, S/N: 1023 & Above)
7 5045352B 2 SPACER, Engine Block (H3225K, S/N: 1462 & above)
8 5025188 3 WASHER, 5/16" Internal Tooth Lock
9 5025011X14 3 BOLT, 5/16-18 x 1-3/4 (H3225K, S/N: 1462 & above)
9 5025011X10 3 BOLT, 5/16-18 x 1-1/4 (H3225K, S/N: 1023 - 1461)
10 5048135 1 SPACER, 1.13 x 1.75 x .62 (H3225K, S/N: 1462 & above)
10 5042945 1 SPACER, 1.13 x 2.00 x .19 (H3225K, S/N: 1023 - 1461)
11 5050407X1 1 KEY, 1/4 SQ. X 1
12 5021145 1 CLUTCH, Electric, 1-1/8" Shaft
13 5042132 1 SPACER, .45 x 1.62 x .37
14 5045289 1 CRANKSHAFT BOLT, 7/16 x 2-1/2 (H3225K, S/N: 1462 & above)
14 5043626 1 CRANKSHAFT BOLT, 7/16 x 3 (H3225K, S/N: 1023 - 1461)
15 5025011X6 1 BOLT, 5/16-18 x 3/4
16 5044617 2 WASHER, Clutch Anchor
17 5043636 1 CLUTCH ANCHOR PAD
18 5025164 2 WASHER, 5/16" Fender
19 25011-28 1 BOLT, 5/16-18 x 3-1/2 (H3225K, S/N: 1462 & above)
19 5025011X24 1 BOLT, 5/16-18 x 3 (H3225K, S/N: 1023 - 1461)
- See your local Kohler engine dealer for parts & service.
The above parts group applies to the following Mfg. Nos.:
2005 17 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

Pump Drive Group
095PDR0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 18 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

PART NO. DESCRIPTIONREF NO QTY.
Pump Drive Group
Footnotes
1 5025055X28 1 BOLT, 5/16-18 x 3-1/2 TFL
2 5025127 2 NUT, 5/16-18 Hex Small Serrated Flange
3 5020807 2 SPRING, Extension
4 5025057 6 NUT, 5/16-18 Hex Nylon Lock
5 5021367 1 BUSHING, Tapered Hub
6 5021681 1 PULLEY, Tapered Hub
7 5021084 1 KEY, #61 Woodruff
8 5025018X14 1 BOLT, 1/2-20 x 1-3/4
9 5044024B 1 PLATE, Pump Mount
10 5025098 1 NUT, 1/2-20 Hex Nylon Lock
11 5025125 1 NUT, 7/16-14 Hex Nylon Lock
12 25015-12 1 BOLT, 7/16-14 x 1-1/2
13 5021684 1 BELT
14 5025128 1 NUT, 3/8-16 Hex Serrated Flange
15 5044060 1 PULLEY, Idler
16 5044061 1 PULLEY, Pump Drive
17 5042134 1 SPACER, .32 x .75 x 1.06
18 5020876B 1 BUSHING, Brass
19 5044032B 1 IDLER ARM ASSEMBLY, Complete (Includes Ref No. 18)
20 5025013X14 1 BOLT, 3/8-16 x 1-3/4
21 5025011X14 1 BOLT, 5/16-18 x 1-3/4
The above parts group applies to the following Mfg. Nos.:
2005 19 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F

Motion Control Group - Engine Deck
095MCGE0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2005 20 © Copyright Ferris Industries. All Rights Reserved.
5901035
(
S/N: 1023 & Above
)
(
H3225K
)
5901036
(
H3227K
)
TP 400-7095-04-H3-F