Flam SC 1.2 GZ User manual

English
Gama
SC 1.2 GZ
SC 2.1 GZ
SC 2.2 GZ
SC 3.1 GZ
SC 3.2 GZ
SC 5.1 GZ
SC 5.2 GZ
SC 8.1 GZ
SC 8.2 GZ
SC 8.3 GZ
Two Stage
Gas Burner
Burner Maintenance and Usage Instructions
Body Type:
Language:
Model:

2
2GZ GAMA Gas Two Stage
INDEX
BURNER SPECIFICATIONS ..........................................................................3
CERTIFICATES...............................................................................................4
BODY TYPES .................................................................................................5
PRODUCT ENCODE.......................................................................................6
DECLARATION OF CONFORMITY ...............................................................7
WARNING NOTES..........................................................................................8
ELECTRICAL WARNING SIGNS ................................................................. 11
PRESSURE DROPS .....................................................................................12
FLAME LENGHT AND DIAMETERS (GAS) ................................................14
CAPACITY CURVES.....................................................................................15
BURNER DATA TABLE ................................................................................ 17
BURNER DIMENSION TABLE .....................................................................18
MOUNTING ...................................................................................................19
OPERATIONAL EXPLANATION..................................................................20
EXPLODED PICTURE ..................................................................................21
NUMBERED EXPLODED PICTURE ............................................................22
IGNITION ELECTRODE TURBULATOR AND ITS POSITION ....................23
GAS AND AIR PRESSURE SWICH .............................................................24
GAS VALVE CONNECTION .........................................................................25
MAINTENANCE............................................................................................26
COMMISSIONING PROCEDURE.................................................................27
PACKING ......................................................................................................28
EQUIPMENTS...............................................................................................29

3
3
GZ GAMA Gas Two Stage
BURNER SPECIFICATIONS
EASY SETUP
Flamtec burners are easy to set up with the prototype structure.
It can be used with dierent options in ovens,
dryers, generators, water and steam boilers.
Horizontal and upwards can be set up.
FUELS
It can be used with artificial fuels
like gas (G), motor (L), fuel oil (H) and other biogas, LPG.
DESIGN
Flamtec burners have a modern design, maintenance
and easy serviceability for technical service is provided.
WORKING PRINCIPLES
Our burners have single and double stage and modulation options.
Modulation has pneumatic and mechanical and electronics options.
Modulation with the PID controller can be implemented.
Our modulation ratio can be up to 1/5 of a 1/10.
BURNER OPERATION OPTIONS
In our fully modulated burners, we add PID control.
You can also choose O2 trim, inverter, and low NOx options.
ENVIRONMENT-FRIENDLY TECHNOLOGY
Flamtec burner has reduced Nox values to European standards with its
advanced technological structure and continues to work on this subject.
WORLDWIDE TECHNICAL SERVICE
Our service team can serve you in every corner of the world.
Dynamic and experienced gives you the promise of the best service.
CUSTOMIZE SOLUTION
Our team can oer you customize solution for your systems.
Special design and calculation is our pleasure.
Flam
Flam
Flam

4
4GZ GAMA Gas Two Stage
Gas Burner CE Design Module Producon Module CE, ISO
9001: 2008 Quality Management Cercate and connue
with the sales market.
CE Design Module, CE Producon Module, ISO 9001: 2008
Quality Management Cercates and CE Cercates can
be accepted for the Motor-Gas Double Fuel Burners.
CERTIFICATES

5
5
GZ GAMA Gas Two Stage
We use up to 17,800 kW of our Alfa type body for gas,oil
and gas /oil fuels.
We use Beta body up to 7.800 kW in heavy oil and gas /
heavy oil fuels.
We use up to 11,000 kW of our Gama burners in our
gas-fired burners.
We use our Delta body in our Duoblock models from
500 kW to 7,800 kW in gas, oil, heavy oil and dual fuel.
We use our Epsilon body in our Doublock models from
10,500 kW to 35,000 kW in gas, oil, heavy oil and dual
fuels.
We use our Pi model from 180 kW to 500 kW in our
custom ram burners.
Our control panels vary according to body size and are
simple to use.
Our service network covers all of Spain. We can send
technical support to every part of the world.
BODY TYPES

6
6GZ GAMA Gas Two Stage
PRODUCT ENCODE
SC. 12-2-G-M-(P)-Beta
BODY SIZE: 0-1-2-3-5-8-10-12-14-16-18-20-22
BODY CAPACITY: 1-2-3
FUEL TYPE:
G-GAS
L-LIGHT OIL
H-HEAVY OIL
GL-GAS/LIGHT OIL
GH-GAS/HEAVY OIL
OPERATION MODE:
S-SINGLE STAGE
Z-TWO STAGE
M-MODULATING
WORKING OPTIONS:
(P)-PNEUMATIC MODULATION
(M)- MECHANIC MODULATION
(E)-ELECTRONIC MODULATION
(I)-INVERTER (Variable-Frequency Controller)
(LN)- LOW NOx
(O2) OXYGEN TRIM
BODY TYPE: STATED IN THE PREVIOUS PAGE.
Body Type
Work Options
Operation Mode
Fuel Type
Body Capacity
Body Size

7
7
GZ GAMA Gas Two Stage
DECLARATION OF CONFORMITY
Before using the burner for the first time, please ensure that the product is an integral
part of this manual, which is supplied with the burner.
Read USER’S WARNING FOR USING BURNER” section carefully. Burner and system
operations must only perform by authorized personnel.
- Be sure to read the operating manual carefully before starting to operate or repair the
burner.
- e power supply of the system must be disconnected before the repair on the burner
We hereby declare that the suitability of our “CE” marking SC series products is under
our sole responsibility. starts.
- It is possible to cause dangerous accidents if the instructions are not followed strictly
and the work is not carried out properly.
Descripon
Gas or dual-fuel blow-domestic and industrial burners on the minimum regulations
that apply European Directives:
• 90/396/EEC
• 92/42/EEC
• 89/336/EEC
• 73/23/EEC
• 98/37 EEC
and the European Standards subject to the design and testing:
• EN 676 (gas ve çi yakıtlı, gas tarafı)
• EN 60335-1, 2003
• EN 50165: 1997 + A1:2001 + A2:2002
• EN 55014 -1 (1994) and –2 (1997)
e control according to Directive 90/396 / EEC Gas Devices;
CE2159 - Made by S & Q MART.

8
8GZ GAMA Gas Two Stage
WARNING NOTES
USE THE BURNER SAFELY USER
WARNING NOTES
1. General Information
is product must only be used in accordance
with its intended use by applying the specified
installation and commissioning protocols. Other
than intended use, death, injury and serious
burning may occur.
Before using the burner for the first time, please
read carefully the “USER WARNING NOTES
FOR USE OF BURNER SAFETY” section of this
manual, supplied with the burner as an integral
part of the product. Operation of the burner and
the system must only be carried out by authorized
personnel. e power supply of the system must be
disconnected before repair on the burner starts.
It is possible to make dangerous accidents that the
instructions are not followed carefully and the
workings are not carried out properly.
e lifetime of the burner is 10 years
2. Preface
ese warning notes have been prepared with the
aim of ensuring the healthy use of the components
of the heating systems for civilian use and hot water
production.
ese notes illustrate how equipment with adequate
reliability can be acted on with the purpose of
avoiding damage caused by incorrect or faulty
installations or improper and unreasonable use.
In addition, the warning notes in this manual
are technically prepared on a level that makes
users understand and is aimed at having users
knowledgeable about safety issues.
e manufacturer is not liable for damages caused
by errors in the installation or use of the product not
in compliance with the manufacturer’s instructions
3.General Warning Notes
e user manual is a special and necessary part of
the product and must be supplied to the user. Read
the warnings in the manual carefully as it contains
important information on safe use, maintenance,
and installation. Keep the guide where you can find
it when you need it.
Materials must be installed by qualified technicians
according to current standards and manufacturer’s
instructions. By “qualified technicians” it is meant
those who are experts on domestic heating and
hot water production system components, and
especially those authorized by the manufacturer.
Incorrect installation can harm people, animals,
and equipment. e manufacturer is not responsible
for such damages.
When the package is opened, check that all parts
are present and undamaged. If in doubt, do not use
materials and return your dealer. e packaging
materials (wooden cage chests, plastic bags, foam,
etc ...) Keep out of the reach of children. ese
materials must be collected and disposed of
appropriately so as not to create environmental
pollution.
Before any maintenance or cleaning, turn o the
power of your device using the system switch at the
mains supply or switch o all the appliances.
If the system is faulty or if your device is not
working properly, turn o your device, do not
attempt to repair it or do not interfere with it. In
such cases, contact the authorized service center
only. Any material repairs must be made by Flamtec
Authorized Services using original spare parts.
Failure to act as above may jeopardize the safety
of the equipment. Periodic maintenance must be
carried out by authorized services in accordance
with the operating instructions to ensure that the
equipment operates correctly and eiciently.
If the hardware is sold or shipped to another user,
or if the owner of the device leaves or surrenders;
ensure that the operating instructions are always on
the side of the unit. is way the new owner and/or
installer can benefit from the guide.
Only original materials should be used for all
equipment of the device, including optional
materials or kits (including electrical equipment).

9
9
GZ GAMA Gas Two Stage
WARNING NOTES
4.Burners
is device should only be used in boilers for
applications that are connected to hot water boilers,
ovens or other similar equipment and are not
exposed to atmospheric agents (rain, dust, etc.).
Other forms of use are inadequate and, therefore, It
is dangerous.
e burner should be installed in the appropriate
locations according to the regulations in force and
in all cases where adequate ventilation is available to
ensure proper combustion.
Do not reduce or cover the ventilation opening of
the burner or the boiler room where the boiler is
installed and the burner air intake grill opening, as
hazardous oxide mixtures and explosive gas forms
may form.
Before connecting the burner, check the information
on the system feed (electrical, gas, motor, or other
fuel) related information on the label on the front.
Do not touch the hot parts of the burner. Usually in
the areas near to the ame and the fuel preheating
system components are hot during operation of the
device and remain hot for some time.
If the burner is no longer used, the following
operations must be carried out by authorized
technicians;
a)Disconnecting the power supply line from the
main switch, disconnecting the power supply,
b)Closing the fuel supply using the shuto valve and
removing the valve release lever,
c)Picking up parts of potentially hazardous parts,
5. Special Alerts
Check that the connection of the burner to the heat
generator is secure, as it will occur in the ame
combustion chamber. e following procedures are
required to be tested by authorized technicians at
least once a year and once before commissioning the
burner;
a) Adjustment of burner fuel level, adjustment of the
capacity of the heat generator.
b) Adjustment of the combustion air ow at least
to ensure combustion eiciency of the burner at
the minimum air ow rate declared by the current
regulations.
c) Check that NOx and unburned gases causing air
pollution do not exceed the permissible limit values
according to the current legislation.
d) To check that the safety devices and control
devices are working properly.
e) Checking the condition of the duct where the
combustion products are discharged.
f) Aer the setting operations have been carried out,
the mechanical safety locks of the adjusting devices
must be made,
g) To check that the burner operating and
maintenance manual is in the boiler room.
If the burner is continuously failing, do not try
to reset it more than twice. Call your nearest
authorized service agent to resolve the problem.
According to the regulations in force, the operation
and maintenance of the equipment should only be
carried out by authorized services.
6. Electrical Connection
e equipment is only electrically safe if properly
connected to the appropriate earthing line
according to current electrical safety legislation.
It is necessary to check that the necessary safety
requirements have been fulfilled. If you are in
doubt, have a certified electrician check the system.
Because the manufacturer is not responsible for
damage caused by poor grounding connection.
e suitability of the electrical circuits for
maximum loads of the equipment must
be checked by authorized services. Have the
certified electrician check that proper wiring is done
according to the maximum power drawn by the
burner as shown on the technical labels, especially
if the cable diameters are suicient for the power
drawn.
According to the current safety legislation, it is
necessary to use a polarity switch to connect the
main power supply.
e burner power supply must have neutral
grounding. If the ionization current is controlled
from an ungrounded neutral, a connection must be
made between the terminal 2 (neutral) and ground

10
10 GZ GAMA Gas Two Stage
WARNING NOTES
for the RC circuit.
Use of any electric parts; It is subject to compliance
with the basic principles of electric safety rules
reported below;
-Do not touch equipment with wet or damp parts of
your body.
-Don’t take the electric cables.
-Do not leave your device in atmospheric (rain,
sun, etc.) environments unless proper storage
characteristics have been specified.
-Do not allow unauthorized persons and children to
use.
-e mains power cables cannot be changed by
the user. If the cables are damaged, disconnect the
equipment from the mains and call only authorized
service personnel to replace the cables.
-If you decide not to use your device for a while, it
is recommended that you disconnect all electrical
equipment (pump, burner, etc.) from the electrical
connection.
7. General Warning Notes on Gas,
Motor or Other Use
e burner installation must be carried out by
authorized technicians in accordance with the
existing laws. Incorrect installation may harm
human beings, animals, and other persons, in which
case the manufacturer is not responsible for this
damage.
Before installing the burner, it is recommended
to clean the dirt inside the fuel supply line piping,
which may prevent the system from operating
properly.
For the first commissioning of the burner, have the
following checks carried out by authorized services:
If you have decided not to use the burner for a while,
close the valves or valves on the fuel line.
Special warning notes when using gas:
Authorized technical service:
- check the compliance of the pipeline and gas lines
with the applicable laws and regulations,
- check that the gas lines are leakproof.
-Don’t use gas pipes for grounding electrical
appliances.
--Do not leave your device in operation when you
are not using it and always keep the gas valve closed.
- When the user goes away for a while, turn o the
main valve that brings the burner gas.
If you get the gas smell:
- never use a power switch, telephone or any other
device that may spark;
- open the doors and windows to provide airow to
clear the air of the room;
- close the gas valves;
- ask for technical assistance.
- Do not close the ventilation openings of the spaces
where gas-fired devices are located, otherwise
dangerous situations may occur due to the
formation of the toxic and explosive mixture.

11
11
GZ GAMA Gas Two Stage
ELECTRICAL WARNING SIGNS
CAUTION VOLTAGE ENERGY CLOSE WITHOUT
OPENING THE SHUTTER
ENGINE ROTATIONDAMPER ADJUSTMENT
(OXYGEN ADJUSTMENT)

12
12 GZ GAMA Gas Two Stage
7,5
0
2,5
5
90
10
210
180
150
120
60
30
0
12,5
15
mbar
17,5
kW
SC 1.2
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
7,5
0
2,5
5
120
10
280
240
200
160
80
40
0
12,5
15
mbar
17,5
kW
SC 2.1
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
7,5
0
2,5
5
180
10
420
360
300
240
120
60
0
12,5
15
mbar
17,5
kW
SC 2.2
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
7,5
0
2,5
5
225
10
525
450
375
300
150
75
0
12,5
15
mbar
17,5
kW
SC 3.1
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
7,5
0
2,5
5
60
10
140
120
100
80
40
20
0
12,5
15
mbar
17,5
kW
SC 1.1
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
PRESSURE DROPS
7,5
0
2,5
5
285
10
665
570
475
380
190
95
0
12,5
15
mbar
17,5
kW
SC 3.2
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
7,5
0
2,5
5
330
10
770
660
550
440
220
110
0
12,5
15
mbar
17,5
kW
SC 5.1
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
7,5
0
2,5
5
420
10
980
840
700
560
280
140
0
12,5
15
mbar
17,5
kW
SC 5.2
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
7,5
0
2,5
5
510
10
1190
1020
850
680
340
170
0
12,5
15
mbar
17,5
kW
SC 8.1
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel

13
13
GZ GAMA Gas Two Stage
PRESSURE DROPS
7,5
0
2,5
5
60
10
140
120
100
80
40
20
0
12,5
15
mbar
17,5
kW
SC 1.1
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
9
0
3
6
690
12
1610
1380
1150
920
460
230
0
15
18
mbar
21
kW
SC 8.2
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel
9
0
3
6
900
12
2100
1800
1500
1200
600
300
0
15
18
mbar
21
kW
SC 8.3
Gas Pressure Drop in barrel and gas train
Gas Pressure Drop in barrel

14
14 GZ GAMA Gas Two Stage
FLAME LENGHT AND DIAMETERS (GAS)

15
15
GZ GAMA Gas Two Stage
CAPACITY CURVES
50 100 150 200 250 300
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
5,5
6
6,5
350 400
SC 1.2 SC 2.1 SC 2.2
mbar
kW
0250 500 750 1000 1250
2
4
6
8
10
12
14
16
18
SC 3.1 SC 3.2 SC 5.1 SC 5.2
mbar
kW

16
16 GZ GAMA Gas Two Stage
CAPACITY CURVES
mbar
250 500 750 1000 1250 1500 1750 2000 2250 2500 2750
kW
0
2
4
6
8
10
12
14
16
18
20
22
SC 8.1 SC 8.2 SC 8.3

17
17
GZ GAMA Gas Two Stage
BURNER DATA TABLE
Type
Capacity Power
Supply
Motor
kW
GAS INPUT
PRESSURE
mbar
kW
min-max
kcal/h
min-max
m3/h
min-max
SC 1.2 GZ 50 180 43.000 154.000 5 19 1N - 50 Hz 230V 0,15 21-300
SC 2.1 GZ 80 280 68.800 240.000 8 29 1N - 50 Hz 230V 0,25 21-300
SC 2.2 GZ 100 360 86.000 309.600 10 37 1N - 50 Hz 230V 0,25 21-300
SC 3.1 GZ 110 500 94.600 430.000 12 52 1N - 50 Hz 230V 0,37 21-300
SC 3.2 GZ 130 650 111.800 559,000 14 67 1N - 50 Hz 230V 0,37 21-300
SC 5.1 GZ 200 750 172.000 645.000 20 78 3N - 50 Hz 380V 0,75 21-300
SC 5.2 GZ 260 950 223.600 817.000 27 99 3N - 50 Hz 380V 1,5 21-300
SC 8.1 GZ 330 1150 283.800 989.000 34 119 3N - 50 Hz 380V 1,5 21-300
SC 8.2 GZ 430 1600 369.800 1.376.000 44 166 3N - 50 Hz 380V 2,2 21-300
SC 8.3 GZ 580 2100 498.000 1.806.000 60 218 3N - 50 Hz 380V 3 21-300

18
18 GZ GAMA Gas Two Stage
BURNER DIMENSION TABLE
A1 A2 B1 B2 ØC C1 C2 ØC3 ØE ØF L1 L2 L
SC 1.2 GZ 220 235 235 170 90 110 104 M6 95 90 78 120 620
SC 2.1 GZ 220 235 235 170 90 110 104 M6 120 114 78 120 620
SC 2.2 GZ 220 250 235 170 114 130 125 M8 120 114 110 190 660
SC 3.1 GZ 250 320 290 185 114 130 125 M8 155 140 110 190 735
SC 3.2 GZ 340 320 320 250 140 155 142 M12 155 140 170 390 1070
SC 5.1 GZ 380 390 300 280 170 200 170 M12 175 168 180 380 1160
SC 5.2 GZ 380 390 300 310 170 200 170 M12 195 168 180 380 1180
SC 8.1 GZ 420 390 310 310 170 200 170 M12 195 168 180 380 1230
SC 8.2 GZ 420 390 310 330 220 240 190 M14 240 220 270 480 1250
SC 8.3 GZ 420 390 310 330 220 240 190 M14 240 220 270 480 1250
L2
L1
L
E
F
B1
B2
A1
A2
C
C3
C1
C2
L2
L1
L
E
F
B1
B2
A1
A2
C
C3
C1
C2

19
19
GZ GAMA Gas Two Stage
MOUNTING

20
20 GZ GAMA Gas Two Stage
Phases
PAUSE: Burner air shutter is open is fixed in
position by hand. There is no gas in gas train.
PRE-SWEEPING: The burner fan motor starts to
operate following the command from the boiler
oven thermostat or pressure switch. There is no
gas passage in this phase. Only the fan is running.
FORMING FLAME: Fan works. Gas regulator
is adjusted to the gas inlet pressure.Ignition
transformer works and gas valve opens.
Operation Instructions
1. Check the boiler gas pressure in
manometre according to the burner label
(300 mbar to 21 mbar),
2. Adjust the pressure switch located on
the valve to the positions described in the
operating instructions.
3. Adjust the valve and thermostats by
checking the process
4. Turn on the o-on switch.
5. When thermostat and pressure switch
allow, the burner fan motor starts to pre-
sweep by entering the engine.
6. If the air pressure switch in the
sweeping position permits the process,
then after the burner has finished
sweeping, ignition position starts.
8. The ignition starts on the burner by
energizing the gas valve 3 seconds after
ignition. (set the gas valve settings as
shown in the user manual).
9. The ame control system (ionization or
UV photocell) will start ame control.
10. when bolier’s thermostat and pressure
switch allows, second stage of the fire
takes place.
11. If the values are exceeded, the device
is switched o to the stand-by position
and the device automatically switches
to the heat production by repeating the
process again.
OPERATIONAL EXPLANATION