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  9. Forno Classico NAPOLI Series User manual

Forno Classico NAPOLI Series User manual

!
1!
!
Installation and
Operation Manual
COLOSSO SERIES
ITALIAN BRICK OVEN
Installation)and)!
Operation)Manual!
THE!NAPOLI'PIZZA'OVEN'BY'FORNO'CLASSICO!
Instructions*for*the*Assembly,*Use*and*Care*of*Your*
Hand%Made%Brick%Oven!
!NAPOLI'–GO#65#26’’$
!
!NAPOLI#!GO#80#32’’!
!NAPOLI#!GO#100#40’’"!
NAPOLI'SERIES!
Gas!Fire%Model"
ITALIAN&BRICK&OVEN!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
2!
!
!
!!!!!
IMPORTANT)SAFETY)WARNINGS!
!!
!
CAUTIONS)AND)WARNINGS!
Residential*Oven*Series!
Installation,*Operation*&*Maintenance!
!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
"#$%!&''($&)*+!$%!FOR!OUTDOOR!USE!ONLY,!-.!$%!)/.!./!0+!1%+2!$)%$2+!&!3&4&3+5!/.#+4!01$(2$)3!
/4!&)6!.6'+!/7!+)*(/%+2!&4+&,!!
!
WARNING8!9&$(14+!./!7/((/:!.#+!$)7/4;&.$/)!$)!.#$%!<%+!&)2!=&4+!>1$2+!+?&*.(6!;&6!4+%1(.!$)!
7$4+!/4!+?'(/%$/)5!*&1%$)3!'4/'+4.6!2&;&3+5!'+4%/)&(!$)@146!/4!2+&.#,!A+&2!&)2!7/((/:!&((!
:&4)$)3%!&)2!$)%.41*.$/)%!0+7/4+!&%%+;0($)3!&)2!1%$)3!.#+!&''($&)*+,!!
!
WARNING:!"#$%!&''($&)*+!$%!)/.!$).+)2+2!7/4!$)%.&((&.$/)!$)!/4!/)!&!0/&.!/4!
4+*4+&.$/)&(!B+#$*(+,!
1. Shut!off!gas!to!the!oven.!
!
2. Extinguish!any!open!flame.!
3. If!odor!continues,!keep!away!from!the!oven!and!immediately!call!your!gas!
supplier!or!fire!department.!
Failure(to(follow(these(instructions(could(result(in(fire(or(an#explosion,!which#could#
cause&property&damage,&personal&injury&or&death.!
!DANGER'IF'YOU'SMELL'GAS:"!
!
IMPORTANT:!!Any$damage$caused$by$a$failure$to$heed$the$warnings$or$follow$the$safety$
instructions)and)safe)practices)described)in)this)instruction)manual)is)not)covered)by)any"
warranty.
!
!
3!
!
!!
!
TA B LE &O F &C O NT EN T S!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
RESIDENTIAL*OVEN*SPECIFICATION*APPENDIX!
!
NAPOLI'SERIES..............................................................1!
CAUTIONS)&)WARNINGS............................................2C8!
UNLOADING)&)WARNING..........................................9C10!
INSTALLATION(CLEARANCES.....................................11C12!
GAS$SPECIFICATIONS................................................13C15!
LIGHTING'THE'OVEN....................................................16!
FLAME&CONTROL.........................................................17!
GAS$OVEN$MAINTENANCE...........................................18!
CURING'THE'OVEN.......................................................19!
WARRANTY'&'LIABILITY................................................20!
!
!
!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
4!
!
!
!
!
!
!
!
!
!
Traditional Series
Installation and Operation Manual
An ongoing program of product improvement may require us to change
specifications without notice. WS-TS Installation Manual,
Revised September 2016. Doc no: M0119.04
info@woodstone-corp.com or visit woodstone-corp.com
Wood Stone Corporation
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
Toll Free 800.988.8103
Tel 360.650.1111
Fax 360.650.1166
4
IN THE EVENT OF A POWER FAILURE, NO ATTEMPT SHOULD BE MADE TO OPERATE THE OVEN.
WOOD STONE TRADITIONAL SERIES GAS-FIRED AND GAS/WOOD COMBINATION OVEN
INSTALLATION AND OPERATING INSTRUCTIONS
CAUTIONS AND WARNINGS
IMPORTANT: Consult your local gas supplier for a statement outlining a procedure to be followed in the
event you smell gas. Post the statement in a prominent location.
READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THIS APPLIANCE
Please read this entire manual before you install the oven. Failure to follow instructions may result in
property damage, bodily injury or even death. Contact your local building or fire officials about restrictions
and installation inspection in your area.
IMPORTANT: It is recommended that this oven be installed, maintained and serviced by authorized
professionals.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Additional copies of this manual at woodstone-corp.com.
For prompt responses to service/maintenance questions, call us at @ 1-800-988-8103.
WHEN THE OVEN IS NOT PROPERLY INSTALLED, A FIRE MAY RESULT.
TO REDUCE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTION.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of
this or any other appliance. Also, always keep the area under and around this appliance free and clear of
any and all combustible materials.
CAUTION: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar
liquids to start or freshen-up a fire in this oven. Keep all such liquids well away from the oven when
in use.
!!
!
CAUTIONS)&)WARNINGS!
Residential!Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
5!
!
!
Traditional Series
Installation and Operation Manual
An ongoing program of product improvement may require us to change
specifications without notice. WS-TS Installation Manual,
Revised September 2016. Doc no: M0119.04
info@woodstone-corp.com or visit woodstone-corp.com
Wood Stone Corporation
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
Toll Free 800.988.8103
Tel 360.650.1111
Fax 360.650.1166
5
Wood Stone’s gas-fired ovens have been tested and approved by Intertek Testing Services,
and are ETL Listed to ANSI Z83.11b - 2009, CSA 1.8b-2009, UL Subject 2162, ULC-S627-00, UL 737
and to NSF/ANSI Standard 4 - 2009.
A MAJOR CAUSE OF OVEN RELATED FIRES IS A
FAILURE TO MAINTAIN REQUIRED CLEARANCES
TO COMBUSTIBLE MATERIAL. IT IS OF UTMOST
IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY
IN ACCORDANCE WITH THESE INSTRUCTIONS.
SAVE THE INSTRUCTIONS
CAUTIONS AND WARNINGS
WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the
Commonwealth of Massachusetts.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
USE SOLID WOOD FUEL ONLY
DO NOT USE PRODUCTS NOT SPECIFIED FOR THIS OVEN
CAUTION: DISCONNECT POWER TO THE OVEN BEFORE SERVICING OR CLEANING.
!!
!
CAUTIONS)&)WARNINGS!
Residential*Oven%Series!
Installation,$Operation$&$Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
Installation)of)the)oven)must)conform)with)local)codes,)or)in)the)absence)of)local)codes,)must)conform)to)the)
National(Fuel(Gas(Code,"ANSI"Z223.1/NFPA"54"or"Natural'Gas'and'Propane!Installation)Code,"CSA"B149.1;"
Propane$Storage$and$Handling,"CSA"B149.2.!
CALIFORNIA)PROPOSITION)65!WARNING:!
!
!!The$burning$of$gas$cooking$fuel$generates$some$byCproducts)that"are"on"the"list"of"substances"that"are$known$by$the$
State%of%California%to%cause%cancer%or%reproductive%harm.%%California'law'requires'businesses'to'warn'customers'of'
potential)exposure)to)such)substances.))To)minimize)exposure)to)these)substances,)always)operate)the)pizza)oven)
according)to)this)instruction)manual)and)insure)you)provide)good)ventilation)when)cooking)with#gas.!
!
!
6!
!
!!
!
CAUTIONS)&)WARNINGS!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
WARNING:!!
When%the%pizza%oven%is%in%use,%some%surfaces%of%the%oven%get%hot%enough%to%cause%severe"
burns.''Never'leave'children'or'pets'alone'or'unattended'in'the'area'where'the'oven'is'in'
use.%%Do%not%allow%children%or%pets%to%sit,%stand%around%or%play%on%or%near%the%oven.!
IMPORTANT:!
Any$damage$caused$by$a$failure$to$heed$the$warnings$or$follow$the$safety&instructions&and&
safe%practices%described%in%this%instruction%manual%is%not%covered%by%any%warranty.!
•D+B+4!/'+4&.+!.#$%!'$EE&!/B+)!1)&..+)2+2,!
•D+B+4!/'+4&.+!.#$%!'$EE&!/B+)!:$.#$)!FG!7.!HI,G!;J!/7!&)6!%.41*.14+5!*/;01%.$0(+!
;&.+4$&(!/4!&!3&%!*6($)2+4,!
•D+B+4!/'+4&.+!.#$%!&''($&)*+!:$.#$)!KL!7.!HM,L!;J!/7!&)6!7(&;;&0(+!($N1$2,!
•D+B+4!&((/:!/$(!/4!34+&%+!./!3+.!#/..+4!.#&)!OGGP9!HKGGP=J!/4!$7!/$(!0+3$)%!./!%;/Q+5!
$;;+2$&.+(6!.14)!/77!.#+!014)+4!/4!3&%!%1''(6!./!R99,!
•S+&.+2!($N1$2%!4+;&$)!&.!%*&(2$)3!.+;'+4&.14+%!(/)3!&7.+4!.#+!*//Q$)3!'4/*+%%,!!
D+B+4!./1*#!*//Q$)3!B+%%+(%!1).$(!($N1$2%!#&B+!*//(+2!./!FFLP9J!HOLP=J!/4!(+%%,!
•-7!&!7$4+!%#/1(2!/**145!Q++'!&:&6!74/;!.#+!'$EE&!/B+)!&)2!$;;+2$&.+(6!*&((!6/14!7$4+!
2+'&4.;+).,!!T/!)/.!&..+;'.!./!+?.$)31$%#!&)!/$(!/4!34+&%+!7$4+!:$.#!:&.+4,!
Safe!Operation!
!
7!
!
!!
!
CAUTIONS)&)WARNINGS!
Residential*Oven%Series!
Installation,#Operation#&#Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
IMPORTANT)SAFETY)WARNING:!
Improper&installation&and&use&of&the&pizza&oven&is&dangerous.&&Extreme&care&and&caution&!!!!!
should'be'exercised'as'the'pizza'oven'can'produce'intense'heat'and'the'risk'of'accidents'
or#potential'injuries'exists.''In'addition'to'the'instructions,'follow'these'safety'guidelines'
to#reduce#the#risk#of#fire,#burns#and#other#injuries:"
"
•
-)%.&((&.$/)! /7! .#+! /B+)! %#/1(2! 0+! 2/)+! 06! &! N1&($7$+2! 3&%! .+*#)$*$&),! ! T/! )/.!
&..+;'.! ./! 4+'&$4! /4! 4+'(&*+! &)6! '&4.%! /7! .#+! '$EE&! /B+)! 6/14%+(7,! ! U%Q! .#+!
.+*#)$*$&)!./!%#/:!6/1!#/:!./!%#1.!.#+!3&%!/77!&)2!:#&.!./!2/!$7!6/1!%;+((!3&%,!
•
-7!6/1!%;+((!3&%5!$.!$%!($Q+(6!.#+!*/))+*.$/)!$%!)/.!%+&(+2!*/44+*.(65!6/1!#&B+!&!(+&Q!
&)2!+B+)!$7!.#+!/B+)!&''+&4%!./!0+!/'+4&.$)3!'4/'+4(65!6/1!)++2!./!.14)!/77!.#+!
'$EE&!/B+)!&)2!%#1.!/77!.#+!3&%!%1''(6,!
•
9/((/:!.#+!31$2+($)+%!7/4!.#+!%&7+!'(&*+;+).!/7!6/14!'$EE&!/B+)!/)!&!7(&.!%147&*+!
.#&.!:$((!0+&4!.#+!%'+*$7$+2!:+$3#.!/7!.#+!/B+),!
•
T/! )/.! '(&*+! .#+! '$EE&! /B+)! 1)2+4)+&.#! &)6! %.41*.14+%! /4! ;&.+4$&(%! .#&.! &4+!
*/;01%.$0(+,!!"#+!'$EE&!/B+)!$%!7/4!/1.2//4!1%+!/)(65!$)!&!:+((CB+).$(&.+2!&4+&,!
•
V#+)!.14)$)3!/)!&)2!($3#.$)3!.#+!/B+)5!'(+&%+!'&6!*(/%+!&..+).$/)!./!:#&.!6/1!&4+!
2/$)3!&)2!$;;+2$&.+(6!.14)!/77!.#+!/B+)!$7!6/1!%;+((!3&%,!!T/!)/.!'(&*+!6/14!7&*+!
/4!#&)2%!$)!.#+!/'+)$)3!/7!.#+!/B+)5!+%'+*$&((6!:#+)!($3#.$)3!$.,!!R)*+!.#+!/B+)!$%!
/)5! &((! .#+! $).+4)&(! %147&*+%! :$((! 0+*/;+! +?.4+;+(6! #/.! &)2! *&)! *&1%+! %+B+4+!
014)%,!
!T/!)/.!0(/*Q!&)6!/'+)$)3%!/7!.#+!/B+)W!2/!)/.!/0%.41*.!.#+!7(/:!/7!*/;01%.$/)!/4!
&$4!B+).$(&.$/)!&)2!2/!)/.!0(/*Q!/77!.#+!/'+)!74/).!/7!.#+!oven.!!Do!not!install!the!
oven!inside!of!a!structure;!your!pizza!oven!should!only!be!installed!in!an!open!
outdoor!location.!
!
!
8!
!
!!
!
CAUTIONS)&)WARNINGS!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
!
!Keep!any!gas!hoses!and!electrical!cords!away!from!the!hot!opening!and!vent!of!
the!pizza!oven.!
!Never!leave!the!pizza!oven!unattended!while!cooking.!
!Do!not!allow!pets!to!play!in!the!area!of!the!pizza!oven!and!get!underfoot.!
!Do!not!allow!children!to!use!the!oven!or!play!next!to!or!around!nor!stand!in!
front!of!the!pizza!oven!while!it!is!being!lit!and!in!operation!and!they!should!
remain!away!until!the!oven!has!completely!cooled.!
!Never!heat!unopened!food!containers!in!the!oven!as!the!internal!pressure!from!
the!heat!may!cause!them!to!explode.!
!Use!only!cooking!vessels!that!are!rated!for!the!temperatures!you!are!using!for!
cooking!in!the!pizza!oven;!glass,!porcelain!and!aluminum!are!not!recommended.!!
Size!of!the!cooking!vessel!should!be!at!least!one!inch!(1”)!smaller!in!diameter!
than!the!opening!of!the!oven.!!
!Use!only!dry!potholders,!mitts!or!gloves!made!or!rated!specifically!for!cooking,!
as!damp!or!moist!potholders!or!gloves!may!cause!steam!burns.!!Do!not!use!
towels!or!cloths!in!place!of!potholders!or!gloves.!!Do!not!leave!potholders,!
gloves,!towels,!etc.!on!top!of,!next!to!the!opening!or!in!the!oven!as!they!may!
catch!on!fire.!
!
Wait!for!the!oven!to!cool!down!and!make!sure!the!gas!is!off!before!attempting!to!
clean!or!remove!bits!of!food!debris!from!the!floor!of!your!pizza!oven.!Do!not!use!
harsh!detergents!or!abrasive!chemicals!for!cleaning.!!
!Do!not!throw!water,!flammable!liquids!or!use!alcoholic!beverages,!nor!spray!
aerosols!inside!a!hot!oven.!!Hot!steam!or!explosive!flames!may!blow!out!of!the!
openings!of!the!oven!causing!injuries!and!fire.!
!Do!not!use!the!oven!in!heavy!wind!conditions.!
!Please!follow!all!the!guidelines!in!this!manual!for!the!installation,!safe!and!
proper!use!of!your!pizza!oven.!
!
9!
Napoli!Oven%%%%%%%%%%%
Model!
Approximate++++++++++++++++++++++
Shipping'Weight!
Minimum&Fork&Length&
Required!
Required(((((((((((((
Forklift))Capacity!
Pallet&Jack&&&&&&&&&&&&&&&
Capacity!
Napoli'''''''''''''''''65!
1,200!lbs.!
4’!
3,000!lbs.!
!!!!!!!!!!!!!!2,000!lbs!
Napoli''''''''''''''''80!
2,000!lbs.!
4’!
4.000!lbs.!
3,000#lbs!
Napoli''''''''''''''100!
2,800!lbs.!
5’!
4.000!lbs.!
4,000#lbs!
!
!
Your%oven%will%be%shipped%via%a%common%carrie r%from%our%Goleta,%California%Facility.%The%oven%will%arrive%fully%
assembled(and(crated.((You(will(need(a(forklift(to(remove(the(crated(oven.(Once(off(the(truck(the(oven(can(be(moved(
with%a%pallet%jack.%%We%will%notify%you%when%your%oven%is%shipped%and%provide%you%with%the%tracking"information"and"
the$trucking$company’s$contact$number.$$It$is$always$important$to$call$the$trucking$company$in$advance$to$coordinate$
the$delivery.!
THE$OVEN$IS$VERY$HEAVY.$$MOVING$THE$OVEN$UP$OR$DOWN$A$RAMP$
OR#INCLINE#ON#A#PALLET#JACK#IS#NOT#SAFE!!
!!
!
UNLOADING)AND#MOVING!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
10!
!
DO NOT TURN THE OVEN ON ITS SIDE
!
!1."USING"A"CRANE!
Once% the% oven% is% uncrated% and% removed% from% the% tie% down%
pallet& it& can& be& lifted& and& placed& using& a& crane.& Rigging& for&
placement)by)a)crane)requires%the%use%of%two%sling%straps%to%be%
located(directly(beneath(the(oven(base(and(on(opposite(sides.(
The$ rigging$ straps$ can$ culminate$ to$ an$ overhead$ lifting$ bar$ or$
hook.%Each%side%of%the%rigging%straps%must%have%tension%straps%
to# ensure# that# the# rigging# straps% remain% spread% wide% at% their%
bases%during%the%lifting%process.!
!
2."USING"A"FORKLIFT!
Be#sure#to#use#a#forklift#rated,#and#forks#the#minimum#length,#
as#shown#in#Appendix#A.#Fork#extensions#must#be#used#so#the#
forks& extend& through& to& the& opposite& side& of& the$ stand.$ The$
oven% is% very% top% heavy,% so% be% sure% to% spread% the% forks% as% far%
apart%as%possible!
!
3."USING"A"PALLET"JACK"!
Once%the%oven%has%been%removed%from%the%delivery%vehicle,%it%
can$easily$be$moved$ on$flat$ surfaces$using$a$pallet$jack.$ If$ the$
forks& don’t"extend"across"the"base,"use"4”"x"4”"posts"to"bridge"
the$space,$placing$the$forks$underneath$for$support.!
!
!
!
!
!
!
!
!
!
!
LIFTING'THE'OVEN'!
!!
!
UNLOADING)AND)MOVING!
Residential!Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
11!
!
Traditional Series
Installation and Operation Manual
An ongoing program of product improvement may require us to change
specifications without notice. WS-TS Installation Manual,
Revised September 2016. Doc no: M0119.04
info@woodstone-corp.com or visit woodstone-corp.com
Wood Stone Corporation
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
Toll Free 800.988.8103
Tel 360.650.1111
Fax 360.650.1166
9
!
WARNING: Installation and servicing of this product could expose you to glasswool/ceramic
fibers as well as calcium silicate dust. ALWAYS WEAR RESPIRATORY AND EYE PROTECTION
WHEN INSTALLING OR SERVICING THIS APPLIANCE. Please read this entire manual before
you install the oven. Failure to follow instructions may result in property damage, bodily
injury or even death. Contact your local building or fire officials about restrictions and
installation inspection in your area.
INSTALLATION CLEARANCES
CLEARANCES
1. The Traditional Series oven is designed to accommodate field application of tile, stucco or other NON-COMBUSTIBLE finishes.
The Wood Stone Traditional Series oven must have a minimum 1" clearance to combustibles from all sides, and 14"
clearance to combustibles from the top (see INSTALLATION CLEARANCES section on next page). If building a facade
that will contact the oven, use completely non-combustible materials*. Please note that standard Drywall (or Sheetrock) is
considered a combustible.
2. If enclosing the oven, any facade materials 6" to either side of the oven doorway and above must be constructed of non-
combustible building materials. All materials in direct contact with, or attached to the oven body, must be non-combustible.
3. Install this oven only on a non-combustible floor surface. (Cet appareil doit être installé sur une surface de plancher non-
combustible.) The non-combustible floor surface should extend 36" out in front of the oven, and extend 30" to either side of
the oven doorway.
*When NON-COMBUSTIBLE building materials contact the body of the appliance, the clearances to combustibles are transferred
to those non-combustibles.
NOTICE: Only non-combustible materials may be applied directly to the oven.
IF THIS OVEN IS NOT PROPERLY INSTALLED A FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THESE
INSTALLATION INSTRUCTIONS. A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED
CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE
INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
WARNING: DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER MATERIAL.
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL THE OVEN. FAILURE TO FOLLOW INSTRUCTIONS MAY
RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT YOUR LOCAL BUILDING OR FIRE
OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
!!
!
INSTALLATION(CLEARANCES!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
12!
!
Maintain 6-inch
clearance from the
flue outlet
1-inch minimum side
clearance to
combustible
construction
Non-combustible
floor, 36’’ in front
and 30’’ to
either side of oven
Doorway
(6" to either side of doorway
and above) represents
space where facade
materials must be
non-combustible.
This area must be left
accessible and
unobstructed after
installation for air
intake and routine
service of the oven
burner.
THE!FOLLOWING!CLEARANCE!INFORMATION!APPLIES!TO!ALL!
THE!FORNO!CLASSICO!NAPOLI!OVENS!
Forno% Classico!ovens& carry& an& CSA& Sanitation& listing.& The& oven& interior& only& is& CSA& listed& to& NSF/ANSI&
Standard'4.'Surfaces'of'the'oven,'meant'to'be'left'exposed'after'facade'installation,'have'been'evaluated'
for$ sanitation$ and$ food$ safety$and$comply$ with$ NSF/ANSI$ Standard$4.$To$operate$the$oven$in$accordance$
with%NSF/ANSI%Standard%4,%only%pizza%and%bread%products%may%be%cooked%directly%on%the%floor%of%the%oven.%
Other&types&of&food&may&be&cooked&on&or&in&pans,&or&other&suitable&containers&to&prevent&spillage&onto&the&
oven"deck.!!
!!
!
INSTALLATION(CLEARANCES!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
13!
!
Forno$Classico$residential!ovens&are&equiped&with&a&1/2!“"NPT"gas"connection"located"at"the"
rear$left$of$the$oven.$$Have$a!
licensed!!gas!!installer!!provide!!the!!hookC
up!!and!!test!!all!!fittings!!and!!pipe!connections!for!leaks.!Use!approved!gas!leak!
detectors!!(soap!!solutions!!or!!equivalent)!over!!and!!around!!the!!fittings!!and!!pipe!!connectio
ns.!!DO!!NOT!!USE!!A"FLAME!
!
TO!TEST!!FOR!!LEAKS!!
Eurosit(630!!is!!the!!gas!!control!!valve!!that!!operates!!the!!interior!!burner.'!!The$Eurosit$630$
control'valve'is'located'beneath'the!!
front&right&of&the&oven.&!NOTE:""the"gas"valve"is"shipped"in"the"off!position.!
The!!manifold!!pressure!!test!!port!!for!!the!!burner!!gas$valve$
is!!a!!plugged!!tap!!located!!at!!the!!base!!of!!the!!gas$valve$body.!
The!!burner!!manifold!!pressure!!has!!been!!adjusted!!and!!tested!!at!!the!!factory.)!A!!variety!!of!!factors!!can!
influence!!this!!
pressure,!!so!!be!!sure!!to!!test!!the!!burner!!manifold!!pressure!!and!!adjust!!the!!valve!!as!!necessary!!to!!ach
ieve!!the!specified!pressure.!
NOTE:"Maximum"inlet"gas"pressure:"1/2!!“"(14!inches'W.C.).!
!!
!
GAS$SPECIFICATIONS!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
REQUIREMENTS:++NATURAL+GAS!
Check&to&make&sure&that&your&pizza&oven&was&made&to&use&natural&gas.&If&you&are&not&positive&that&
you$specified&natural&gas&for&your&oven,&please&call&or&write&Forno&Classico&before&installing&and&
using&natural&gas&as&your&fuel&source.&&Using&the&wrong&fuel&source&will&damage&your&oven.&&A&pizza&
oven%configured%for%LP%gas%will%have%orifices%that%are%different"than"an"oven"made"for"natural"gas.""
If#you#specified#natural#gas,#your#oven#was#shipped#with#a#regulator#to#be#used%during'the'
installation(of(your(oven.((You(or(a(gas(technician"must"provide"the"correct"connector"and"pipe.!
!
14!
!
!"#$%&'()*+#,-,+.(/"0,-%1.(2&+334&+3(567879("0.("33%#iated&BTU/hr.&input&values&for&
Forno%Classico%Residential%Series%Ovens!
!!
!
GAS$SPECIFICATIONS$CONT’D!
Residential!Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
Napoli!Oven%Model!
W.C$.$(NG)!
BTU/hr'Input'(NG)!
W.C.$$(Pro pane) !
BTU/hr'Input!
(propane)!
!!NAPOLI''!!!!!!!!!!!!!!65!
5’’!
50.000!
10’’!
50.000!
NAPOLI'''''''''''''''''80!
5’’!
55.000!
10’’!
55.000!
!NAPOLI'''''''''''''''100!
5’’!
55.000!
10’’!
55.000!
!
!
15!
!
!!
!
GAS$SPECIFICATIONS$CONT’D!
Residential!Oven%Series!
Installation,*Operation"&"Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
IMPORTANT)LIQUID)PROPANE)(LP)%SAFETY'INFORMATION!
!
__________________________________________________________!
DANGER:!
1. Only!a!qualified!gas!technician!should!install!the!fuel!source!for!your!oven.!
2. Do!not!use!liquid!propane!(LP)!gas!cylinders/tanks!or!store!any!next!to!the!Napoli!pizza!oven.!
3. Install!only!a!fixed!LP!propane!fuel!source,!using!the!correct!regulator!that!came!with!the!oven.!
4. If!you!do!not!follow!the!instructions!above!exactly,!a!fire!may!occur!causing!serious!injury!or!death.!
5. The!vapors!from!LP!gas!are!combustible.!
___________________________________________________________________!
To#avoid#the#risk#of#explosion#and#fire,#please#follow#these#safety#measures:!
•
T/!)/.!*/))+*.!6/14!'$EE&!/B+)!./!($N1$2!'4/'&)+!XY!3&%!$7!.#+!/B+)!:&%!;&2+!./!0+!1%+2!:$.#!)&.14&(!
3&%,! ! <%$)3! .#+! $)*/44+*.!71+(! %/14*+! :$((! 2&;&3+! 6/14! /B+),!! Y(+&%+! *&((! /4! :4$.+! ./! 9/4)/!=(&%%$*/!
0+7/4+!6/1! */))+*.!./! XY! 3&%! $7!6/1! &4+!)/.! '/%$.$B+! .#&.! 6/14! /B+)! :&%! *4+&.+2! 7/4! 1%+! :$.#! ($N1$2!
'4/'&)+,!
•T/!)/.!4+'(&*+!.#+!XY!4+31(&./4!1%$)3!&!.6'+!.#&.!$%!2$77+4+).!74/;!.#+!/)+!.#&.!:&%!%1''($+2!:$.#!.#+!
'$EE&!/B+),!!"#+!XY!4+31(&./4!.#&.!#&%!0++)!%#$''+2!$%!%'+*$7$*&((6!./!0+!1%+2!7/4!6/14!/B+),!
!
16!
!
1."Make"sure"that"the"venting"system"has"been"tested"and"approved"for"operation.!
2."Make"sure"main"gas"supply"line"is"on"(valve"parallel"to"gas"line).!
3.#If#equipped#make#sure#oven#gas#shutCoff#valve#is#also#on#(valve#parallel#to#gas#
!!
!
LIGHTING'THE'OVEN!
Residential!Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
17!
!
8’’!
15’’!
For$each$specific$configuration$of$oven$there$is$a$system$that$determines$what$the$desired#flame#height#
will$be.$Each$flame$height$corresponds$to$a$saturated$floor$temperature.$Several$factors$need$to$be$
accounted)for)in)order)to)determine)this)relationship)for)each)oven.)Burning)wood)simultaneously)in)the)
oven%will%influence%the%settings%below.!
USING&THE&FLAME&HEIGHT&INDICATOR&SCALE!
Heat%Up%Flame:%Set%Throttle%Knob%Pointer%at%“5”"(highest"setting)"on"the"Flame"Height"Index"Scale"until"
desired&temperature&is&reached.!
!"#$%&'()#*+,-(.,/(/0,(1#*+,(0,%'0/(/"(234(567Z9"#flame)#on#the#Flame#Height#Index&Scale&for&desired&
temperature(of(570Z600!°F.$Set$the$flame$height$to$“2”"(~5Z6!"#$%&'(")*"+,'"-$%&'".'/0,+"1*2'3"45%$'"#)6"
desired&temperature&of&450Z480!°F.!
Cooking'Flame:'After'introducing'the'pizza/product'into'the'oven,'visually'raise'the'flame'to"
approximately,3!inches'higher'than'the'Holding'Flame.!
Return'the'Flame'Height'Control'Knob'to'the'Holding'Flame'position'after'removing'the'pizza/product'
from%the%oven.!
THE$COOKING$FLAME$HAS$TWO$PURPOSES:!
1.#To#bake#the#top#of#the#pizza/product#as#fast#as"the"bottom"of"the"pizza/product."2."To"help"replace"heat"
to#the#floor#(hearth)#that#is#lost#during#production#cooking.!
Note:&The&settings&recommended&on&the&Flame&Height&Index&Scale&for&specific&flames&are&based&on&ovens&
that$have$been$installed$according"to"specifications."Individual"results"may"vary"slightly.
Flame Height Control Knob
FLAME&HEIGHT&INDICATOR!
Comprised*of*two*parts !
Flame Height Index Scale
!!
!
FLAME&CONTROL&&&&&&&&&&&&&&&
!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!
18!
!
CLEANING THE OVEN
Clean&as&needed[Make%sure%the%oven%and%the%gas%is%turned%off%and%the%oven%has%cooled%completely.%%
Forno%Classico%recommends%the!use$of$a$longChandled'brush'for'sweeping'up'surface'debris'that'will'
accumulate(on(the(floor(of(the(oven(during(use.(Use(a(natural(fiber(brush,(always(brushing(away(from(
the$radiant$burner$well$to$the$doorway$where$it$can$be$easily$removed$with$a$spatula.!For$deeper$
!"#$%&%'()*+#)$),-$++),-&+."#/),-*+01)20#)34#%)5"33-)!$%),#).0#%)!"#$%#/)6&.0)$)/$78)9%3.)6#.:)-$')
wrapped'around'the'brush'head.!
Forno%Classico%offers%an%assortment%of%oven%brushes.%Specification%sheets%may%be%viewed%on%the%Forno%
Classico(website$under$Tools$&$Accessories.!
!
NEVER%PLACE%ANYTHING%IN%OR%ABOVE%THE%RADIANT%FLAME.!
NEVER%SWEEP%DEBRIS%INTO%THE%RADIANT%BURNER.%THIS%CAN%CAUSE%THE%BURNER%TO%CUT%OUT,%
DAMAGE&BURNER&COMPONENTS,&AND/OR&EFFECT&BURNER&PERFORMANCE.&PROBLEMS&CAUSED&BY&
DEBRIS'IN'THE#RADIANT#BURNER#WILL#NOT#BE#COVERED#BY#THE#OVEN#WARRANTY.!
NEVER%USE%ICE,%EXCESSIVE%WATER,%ANY%LIQUID,%OR%ANY%TYPE%OF%CLEANING%CHEMICAL%ON%THE%OVEN%
FLOOR.&DOING&SO&CAN&SEVERELY&DAMAGE&THE&OVEN&CERAMIC&AND&THIS&DAMAGE&WILL&NOT&BE&
COVERED'UNDER'WARRANTY.!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
!!
!
GAS$OVEN$MAINTENANCE$$$$$$
!
Residential!Oven%Series!
Installation,*Operation*&*Maintenance!
!
19!
!!
!
CURING'THE'OVEN'!
Residential!Oven%Series!
Installation,*Operation*&*Maintenance!
DAY$1!
DAY$2!
DAY$3!
DAY$4!
6’’
10’’
PILOT
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com
15’’
F, A+;/B+!.#+!2//4,!X$3#.!.#+!/B+)!'$(/.!&)2!.14)!.#+!Q)/0!&)2!&2@1%.!.#+!4&2$&).!7(&;+!./!&0/1.!7/14!$)*#+%!
HO\!J!&0/B+!.#+!014)+4,!
K, V$.#!.#+!2//4!/775!&((/:!.#+!/B+)!./!#+&.!7/4!7/14!HOJ!#/14%5!/**&%$/)&((6!*#+*Q$)3!./!B+4$76!.#+!7(&;+!
4+;&$)%!1)*#&)3+2,!
I, U7.+4!O!#/14%5!4&$%+!4&2$&).!7(&;+!./!&!]C$)*#!#$3#!7(&;+,!!S/(2!.#$%!%+..$)3!7/4!&)!&22$.$/)&(!O!#/14%,!
O, U7.+4!O!#/14%5!.14)!.#+!.+;'+4&.14+!*/).4/(!./!71((!/)!&)2!#/(2!7/4!&.!(+&%.!&)/.#+4!I!#/14%,!
L, R)*+!.#+!.+;'+4&.14+!4+&*#+%!^GG!_9!!.#+!/B+)!$%!4+&26!7/4!1%+,!
], `#1..1)3!T/:)8!!R)*+!*//Q$)3!$%!*/;'(+.+25!.14)!.#+!/B+)!/77!&)2!.14)!/77!.#+!3&%W!&7.+4!/B+)!*//(%5!6/1!
;&6!'1.!.#+!2//4!0&*Q!$)!'(&*+,!
V$.#!'$(/.!/)5!.#+!/B+)!$%!)/:!4+&26!7/4!1%+!&)2!2+%$4+2!*//Q$)3!.+;'+4&.14+!*&)!0+!%+.!&.!%.&4.1',!!
AT T EN TI ON :( (D urin g( the (c uri ng (pr oce ss, ( yo u( ma y(n oti c e(m oi st ure (a ccum u lat ing !underneath)the)oven—
this%is%normal%and%occurs%naturally.%%Eventually,%this%moisture%will%disappear%as%curing%is%completed.!
!
20!
!
WARRANTY!
9=!XX=!:&44&).%!.#&.!+&*#!Y4/21*.!%/(2!06!9=!XX=!%#&((!H&J!;++.!.#+!:4$..+)!%'+*$7$*&.$/)%!.#+4+7/4!H$7!&)6J!&%!
/7!.#+!2&.+!/7!2+($B+46!/7!%1*#!Y4/21*.!./!=1%./;+45!&)2!H0J!0+!74++!74/;!;&.+4$&(!2+7+*.%!$)!;&.+4$&(%!&)2!
:/4Q;&)%#$'!7/4!&!'+4$/2!/7!/)+!HIJ!6+&4%!7/((/:$)3!.#+!2&.+!/7!2+($B+46!./!=1%./;+4,!9=!XX=!SaAabc!
adYAa``Xc!T-`=XU-e`!UXX!R"SaA!VUAAUD"-a`5!adYAa``!RA!-eYX-aT5!-D=X<T-D>!b<"!DR"!X-e-"aT!"R!
UDc!-eYX-aT!VUAAUD"c!R9!eaA=SUD"Ub-X-"c!RA!9-"Da``!9RA!U!YUA"-=<XUA!Y<AYR`a,!"/!4+.14)!&)6!
&((+3+2(6!2+7+*.$B+!/4!)/)*/)7/4;$)3!Y4/21*.5!=1%./;+4!7$4%.!;1%.!)/.$76!9=!XX=!$)!:4$.$)3!/7!$.%!'4/'/%+2!
4+.14)5!&)2!4+N1+%.!&!4+.14)!;+4*#&)2$%+!&1.#/4$E&.$/)!HfAeUfJ!)1;0+4,!D/!Y4/21*.!;&6!0+!4+.14)+2!7/4!
&)!&((+3+2!04+&*#!/7!:&44&).65!+?*+'.!:$.#!&!AeU,!a&*#!4+.14)+2!Y4/21*.!%#&((!0+!%#$''+2!./!9=!XX=!H$)!
*/;'($&)*+!:$.#!9=!XX=g%!%#$''$)3!$)%.41*.$/)%J!74+$3#.!'4+C'&$2!:$.#!.#+!AeU!)1;0+4!2$%'(&6+2!/)!.#+!
/1.%$2+!/7!.#+!%#$''$)3!*/).&$)+4,!=1%./;+4!:$((!0+!4+%'/)%$0(+!7/4!2&;&3+!/**144$)3!$)!%#$';+).,!9=!XX=!
;&6!4+@+*.!&)6!&..+;'.+2!4+.14)!/7!&!Y4/21*.!.#&.!$%!)/.!;&2+!$)!&**/42&)*+!:$.#!.#+!7/4+3/$)3!'4/*+214+%!
&)2!9=!XX=g%!$)%.41*.$/)%,!
LIMITATION!OF!LIABILITY!
-)!)/!+B+).!%#&((!9=!XX=!0+!($&0(+!7/4!&)6!$)2$4+*.5!%'+*$&(5!$)*$2+).&(!/4!*/)%+N1+).$&(!2&;&3+%!H$)*(12$)3!
(/%.!'4/7$.%!/4!(/%%!/7!3//2:$((J5!:#+.#+4!0&%+2!/)!*/).4&*.5!./4.!H$)*(12$)3!)+3($3+)*+J5!/4!&)6!/.#+4!(+3&(!
.#+/465!&4$%$)3!/1.!/7!/4!4+(&.+2!./!&)6!/42+4!'(&*+2!06!=1%./;+4!/4!&**+'.+2!06!9=!XX=,!=1%./;+4!:$((!0+!
%/(+(6!4+%'/)%$0(+!7/45!&)2!&%%1;+%!.#+!4$%Q!/75!$)@146!/4!2&;&3+!/**&%$/)+2!06!1%+!/7!.#+!Y4/21*.,!
!
!!
WARRANTY'&'LIABILITY!
Residential*Oven%Series!
Installation,*Operation*&*Maintenance!
Forno Classico LLC
Phone: (805) 895-2626
53 Aero Camino info@fornoclassico.com
Goleta, CA 93117 USA www.fornoclassico.com

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