Fraco SEP-5000 User manual

Transport platform SEP Serie
SEP user’s manual Page 2 of 89 Doc no. RD-7243-MA-001-02
Table of content
1. Foreword.............................................................................................................................................................5
1.1. Revision table................................................................................................................................................. 5
1.2. Documents and applicable standards............................................................................................................. 5
1.3. Manual Content.............................................................................................................................................. 6
1.3.1. What does this manual contain?........................................................................................................... 6
1.3.2. Who must consult this manual? ............................................................................................................ 6
1.3.3. Manual exclusions................................................................................................................................ 6
1.3.4. To consider for resale........................................................................................................................... 6
2. Safety..................................................................................................................................................................7
2.1. Warnings and symbols................................................................................................................................... 7
2.2. Residual risks................................................................................................................................................. 9
2.3. Operational and transport security................................................................................................................ 10
2.4. Safety instructions........................................................................................................................................ 11
2.4.1. Safety during assembly and disassembly............................................................................................ 11
2.4.2. Safety during maintenance ................................................................................................................. 11
2.4.3. Promoting use of the user’s manual.................................................................................................... 11
3. Intended use and fields of application............................................................................................................12
3.1. Improper use................................................................................................................................................ 12
3.2. Controls and commands............................................................................................................................... 13
3.3. Requirements regarding assembly/disassembly personnel........................................................................... 13
3.4. Requirements regarding operating personnel............................................................................................... 13
4. Technical data..................................................................................................................................................14
4.1. General data ................................................................................................................................................ 14
4.2. Model specific data....................................................................................................................................... 15
4.3. Available options.......................................................................................................................................... 15
4.4. Technical configurations............................................................................................................................... 16
4.4.1. Overview, mono-mast –single unit ..................................................................................................... 16
4.4.2. Overview, double-mast –twin units..................................................................................................... 17
4.5. General dimensions...................................................................................................................................... 18
4.6. Platfom components..................................................................................................................................... 21
4.7. Configurations.............................................................................................................................................. 22
4.8. Regulatory attachment points....................................................................................................................... 23
4.9. Accessories.................................................................................................................................................. 24
4.9.1. Protection roof and access trap (optional)........................................................................................... 24
4.9.2. Auto-lubrication device (optional)........................................................................................................ 27
4.9.3. Ground protection mesh (optional)...................................................................................................... 28
4.9.4. Self-erecting device (optional)............................................................................................................. 29
4.9.5. Hoisting chains (optional).................................................................................................................... 30
4.9.6. Heating system (optional) ................................................................................................................... 30
4.9.7. Overload detector (optional)................................................................................................................ 30
4.9.8. Level communication system (optional) .............................................................................................. 30
4.10. Data plates and stickers ............................................................................................................................... 31
4.10.1. Data plate and serial number.............................................................................................................. 31
4.10.2. Stickers............................................................................................................................................... 32

Transport platform SEP Serie
SEP user’s manual Page 3 of 89 Doc no. RD-7243-MA-001-02
4.11. Documentation compartment........................................................................................................................ 33
5. Installation data................................................................................................................................................34
5.1. Types of bases............................................................................................................................................. 34
5.1.1. Base with adjustable jack legs: ........................................................................................................... 34
5.2. Foundation requirements.............................................................................................................................. 34
5.3. Local loads................................................................................................................................................... 35
5.3.1. Local loads for mast section 26" x 26" (0,65 m x 0,65 m).................................................................... 35
5.4. Anchoring and distribution............................................................................................................................ 36
5.5. Electrical connection (on site)....................................................................................................................... 37
6. Transport..........................................................................................................................................................38
6.1. Inspection upon delivery............................................................................................................................... 38
6.2. Loading and unloading of the machine......................................................................................................... 38
6.2.1. Lifting with a forklift............................................................................................................................. 38
6.2.2. Lifting with a crane.............................................................................................................................. 39
7. Operation..........................................................................................................................................................40
7.1. Notes and recommendations........................................................................................................................ 40
7.2. Operation safety instructions ........................................................................................................................ 41
7.3. Rules for guests ........................................................................................................................................... 41
7.4. Regulations for ground level workers............................................................................................................ 41
7.5. Platform loading and unloading .................................................................................................................... 42
7.6. Safety inspection.......................................................................................................................................... 42
7.7. Controls........................................................................................................................................................ 43
7.7.1. Main control panel (CC1).................................................................................................................... 43
7.7.2. Operator control box (CC2)................................................................................................................. 44
7.7.3. Ground box power supply (GC1)......................................................................................................... 45
7.7.4. Drop test remote control ..................................................................................................................... 46
7.8. Operation and using the machine................................................................................................................. 47
7.8.1. Before operating the plateform............................................................................................................ 47
7.8.2. Ascend ............................................................................................................................................... 47
7.8.3. Descend............................................................................................................................................. 48
7.8.4. Interruption and/or end of work ........................................................................................................... 49
7.9. Opening the doors........................................................................................................................................ 50
7.9.1. Opening the ground protection mesh door.......................................................................................... 50
7.9.2. Opening the tailgate............................................................................................................................ 51
7.9.3. Landing door opening......................................................................................................................... 56
7.10. Limit switches (level detector)....................................................................................................................... 57
7.11. Overload detector (optional)......................................................................................................................... 58
7.12. Emergency stop button................................................................................................................................. 58
7.13. Emergency descent procedure..................................................................................................................... 59
7.14. Centrifugal emergency brake activation........................................................................................................ 60
7.15. Using the derivation adaptor......................................................................................................................... 61
8. Faults; causes and corrections.......................................................................................................................62
8.1. Cabin was raised too high ............................................................................................................................ 63
8.2. Cabin was lowered too low........................................................................................................................... 63
8.3. The overload warning device was triggered (optional equipment only). ........................................................ 63
8.4. The centrifugal emergency brake was triggered ........................................................................................... 64

Transport platform SEP Serie
SEP user’s manual Page 4 of 89 Doc no. RD-7243-MA-001-02
8.5. Status light indicators repair guide................................................................................................................ 64
8.5.1. Green light indicator (sécurité cabine/cabin safety)............................................................................. 65
8.5.2. Green light indicator (Sécurité au sol/ground safety)........................................................................... 65
8.5.3. Green light indicator (Porte cabine/cabin door) ................................................................................... 66
9. Periodic maintenance ......................................................................................................................................67
9.1. Daily maintenance........................................................................................................................................ 68
9.2. Weekly maintenance.................................................................................................................................... 69
9.3. Monthly maintenance ................................................................................................................................... 70
9.4. Quarterly maintenance................................................................................................................................. 70
9.5. Annual maintenance..................................................................................................................................... 71
9.6. Three (3) years maintenance........................................................................................................................ 71
9.7. Periodic Lubrification.................................................................................................................................... 72
9.8. Rack manual lubrication............................................................................................................................... 73
9.9. Daily inspection grid ..................................................................................................................................... 74
10. Procedures and inspection..............................................................................................................................75
10.1. Drop test procedure...................................................................................................................................... 75
10.1.1. Emergency brake reset....................................................................................................................... 77
11. Spare parts.......................................................................................................................................................78
12. Technical data..................................................................................................................................................79
12.1. Electrical technical data................................................................................................................................ 79
12.2. Platform technical sheet ............................................................................................................................... 79
12.3. Mast section technical sheet......................................................................................................................... 80
12.4. End mast section technical sheet ................................................................................................................. 81
12.5. Adjustable ground base technical sheet ....................................................................................................... 82
13. Machine disposal .............................................................................................................................................83
14. Warranty and declaration of conformity.........................................................................................................83
Appendixes.....................................................................................................................................................................84
List of figures............................................................................................................................................................... 84
List of tables................................................................................................................................................................ 85
Periodic inspection forms ............................................................................................................................................ 86

Transport platform SEP Serie
SEP user’s manual Page 5 of 89 Doc no. RD-7243-MA-001-02
1. Foreword
1.1. Revision table
Revision N°
Description
Date (yyyy-mm-dd)
00
First issue
2017-09-29
01
Revision for first installation and test
2017-11-08
02
Revision after first installation and test
2017-12-12
1.2. Documents and applicable standards
•CSA B354.12-17 - Design, calculations, safety requirements, and test methodology for mast
climbing transport platforms (MCTPs)
•CSA B354.13/14-17 - Safe use and best practices for mast climbing transport platforms
(MCTPs)/ Training for mast climbing transport platforms (MCTPs)
•ANSI/SIA A92.10 –2008 –American National standard for transport platforms
Other documentation:
•Installation manual (RD-7243-MA-002)
•Parts book (RD-7243-MA-003)
•Safety device reset procedure SD2 (emergency centrifugal brake)

Transport platform SEP Serie
SEP user’s manual Page 6 of 89 Doc no. RD-7243-MA-001-02
1.3. Manual Content
This manual presents all the important and necessary information to safely and economically
work with the platform. The present manual supposes that the platform is equipped with all
available options.
Read the present manual attentively, upon reception, before proceeding to installation and
servicing. Take time to observe all notes and pay particular attention to the safety instructions.
1.3.1. What does this manual contain?
The present manual contains advice, observations and instructions concerning;
•Intended use and fields of application
•Inherent and residual risks
•Safety
•Technical data
•Installation requirements
•Operations
•Faults; causes and corrections
•Maintenance
•Customer service
1.3.2. Who must consult this manual?
•Installers and operators working on the machine
•The machine’s maintenance staff (cleaning/maintenance)
1.3.3. Manual exclusions
•This manual is not an installation guide. The installation manual is a separated document
(RD-7243-MA-002) delivered with the machine.
•This manual is not a repair guide! You will not find any instructions concerning repair
work in this manual. If needed, consult the FRACO technical department.
1.3.4. To consider for resale
In case of resale of the platform, it is very important to transmit all original documentation
to the buyer; (User’s manual, Installation manual, Parts book) as well as all the inspection
sheets and log book.

Transport platform SEP Serie
SEP user’s manual Page 7 of 89 Doc no. RD-7243-MA-001-02
2. Safety
2.1. Warnings and symbols
The present manual is intended for any person proceeding to assembly, disassembly, operating
and/or maintenance of the platform.
Required training:
•An operator must have successfully completed Level 1 (Safety and user) training and hold
a valid training card, be familiar with the content of the present manual and master operation
rules/regulations for the platform;
•An installer must have successfully completed Level 2A or 2B (Installation) training and
hold a valid training card, be familiar with the content of the present manual and master
operation rules/regulations for the platform;
•Before assembly, disassembly, operation or maintenance of the platform, you must read
and perfectly understand instructions found in the present manual, as well as the installation
manual. Not conforming to these safety instructions may general material damages, severe
wounds and even death. FRACO and/or its representative can in no case be held
responsible. All local norms and regulations applicable concerning safety and prevention of
accidents, environmental protection and all other activity related to assembly, disassembly,
operation and maintenance of this type of equipment are considered a supplement to the
present manual and must imperatively be respected, for example; the use of individual
protection equipment (harness, helmet, boots, etc.).
•If the machine is installed in an area accessible to the public, access to the work zone must
be restrained with a fence of 8,20ft (2,5m) MINIMUM. The machine operator has the
responsibility to verify the stability and solidity of the fence.
•Safety is our priority! For this reason, never remove or modify a part in order to adapt the
platform to a special condition. Contact FRACO for any assistance.
•Use only parts from the official parts list.
∞REFER TO THE PARTS BOOK (RD-7243-MA-003).
•Keep this manual in proximity of the machine. The present manual is considered an
integral part of the platform and is mandatory to communicate the necessary safety
information’s to the operator and users. A copy of the present manual must always be
included in the waterproof compartment meant for that purpose on the platform.
∞SEE SECTION 4.11 DOCUMENTATION COMPARTMENT,ON PAGE 33.
•Stickers and warnings. Make sure to read and understand all the stickers, warnings and
instructions displayed on the equipment, or to get explanations from a qualified person.
∞SEE SECTION 4.10 DATA PLATES AND STICKERS,ON PAGE 31.

Transport platform SEP Serie
SEP user’s manual Page 8 of 89 Doc no. RD-7243-MA-001-02
Remember that:
•For security reasons, a minimum of two (2) people must be present at all time on each
platform during assembly, disassembly, or maintenance.
•Local regulation may require that the platform be equipped at all time with an extinguisher. Its
position shall be displayed on the platform to be easily located.
•In case of a FIRE: Remain calm and notify all persons present on the platform. If available,
use the extinguisher and follow the provided instructions. If the fire is out of control, evacuate
le platform by the closest access.
•Local regulation may require adequate protection of the platform in case of a storm. Follow
indications required by the local regulation.
•Work on the platform only if wearing tight-fitting clothing,
security boots and a helmet in accordance with local regulation in
effect. Do not wear jewelry such at necklaces and rings as it may
induce a risk of jamming and pulling.
•IMPORTANT!: Refer to SECTION 2SAFETY,ON PAGE 7, for additional safety instructions related to
the operation of the platform.
∞SEE SECTION 2SAFETY,STARTING ON PAGE 7.
If, after consulting the present manual, you have any doubts concerning the assembly,
disassembly, operation or maintenance of the platform, contact your FRACO representative.
•Consequences of violation of safety instructions; violation of safety instructions may put
staff, environment and machine in danger. Violation may lead to the cancellation of all
indemnities.
In this manual, the following symbols and annotations are used:
Symbols
Description
Danger
Major risks for physical and/or material damages for survival
and safety
Warning!
Risks of physical and/or material damages
Important!
Important points to monitor to conform with proper functioning
of the machine
Note
Additional of complementary information
Table 1 - Symbols and annotations

Transport platform SEP Serie
SEP user’s manual Page 9 of 89 Doc no. RD-7243-MA-001-02
2.2. Residual risks
Despite all taken precautions, residual risks remain such as:
•Wounds from uncoordinated tasks
•Malfunction of a control system
•Work with an electric system
•Damage to the transport equipment
•Fall of inappropriately secured objects
•Strong winds
•Entrance and exit
•Loud noises
•Dust
•Or any other work-related inherent risk, etc.

Transport platform SEP Serie
SEP user’s manual Page 10 of 89 Doc no. RD-7243-MA-001-02
2.3. Operational and transport security
When operating the machine, please respect the following safety instructions;
•Respect the equipment’s load capacity.
•Use the machine only in absence of technical defects; be conscious of security measures
and instruction of the user’s manual.
•Immediately correct defects that may affect security.
•Immediately stop the machine if there are changes relative to the security of the machine or
its operative behavior and report the problem to the management of the company or its
representatives.
•Do not modify the machine or add parts that are not included in the official parts list. This also
applies to installation and settings of security devices, for example, the limit switches.
•Do not modify, remove, replace or bypass the security devices.
•Immediately replace damaged, illegible or missing warning notices and signs as well as
security stickers.
∞SEE SECTION 4.10 DATA PLATES AND STICKERS,ON PAGE 31.
•If work is interrupted, turn offf the machine by the main switch and lock with a padlock.
•In situations representing a danger for the operating staff of the machine, turn off the machine
by pressing the EMERGENCY STOP button.
∞SEE SECTION EMERGENCY STOP BUTTON,ON PAGE 58.
•Lower and stop the machine if winds exceed: > 35 mi/h (> 55 km/h). If winds
exceeding >70 mi/h (> 117 km/h) are expected, secure unit to the ground. If in doubt,
consult effective local regulation and/or your FRACO representative.
•Always protect the machine against unauthorized access and uses!
•Place the load on the platform in a secure manner. Any material that may slide or fall must be
correctly secured
•Do not stand or work under the platform!
•Do not place objects under the platform.
•Distribute load uniformly on the platform and observe maximum load distribution.
•Store materials at a secure distance of at least 20" (50 cm) of any moving part of the
machine.
•The user most ensure that the area where the machine is installed is clean and uncluttered,
as specified in the instructions.
•Any person accompanying the operator must conform to his given instructions. More
particularly, the person must not step over the material being transported in the platform.
•Identify damages, sounds and defects externally recognizable. Immediately signal all
functioning changes or defect to the management of the company or its authorised
representatives and turn offf and secure the machine immediately.
•Important! Adequately illuminate the platform during night shifts and where light is
necessary.
•Inspect the machine before each work shift and at each periodic maintenance inspection.
(Image as reference only)