Freedom FG-50 User manual

FREEDOM GRill FG-50
Owner's Manual
You must read this
Owner's Manual before
operating your gas grill.
&
Read the cautions and
warnings listed on the
first page and throughout
this manual.!

WARNING:
Do not try to light this appliance without reading the IlLighting" instructions section of this manual.
Grill head:
Grease
vaporizer
Padlock tab
~
~. Electronic igniter
~
Propane button and Burner
•cylinder hook control knob
Leg ~. • '1iiJjf\
assembly: ~
leg assembly screws
D.
~ and washers
rip pan
~
Swing away arm
assembly:
PARTS lIST-
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
&WARNING
1. Do not store spare liquid propane cylinder within
10 feet (3m) of this appliance.
2. Do not store or use gasoline, lighter fluid,
kerosene, paint thinner or other flammable liquids
or vapors within 25 feet (8m) of this appliance.
If\. WARNING:
LD Follow all leak-check procedures in this manual
carefully prior to grill operation. Do this even if
the grill was dealer assembled.
& DO NOT ATTEMPT TO DISCONNEO THE GAS OR ANY GAS FITTING WHILE THIS
APPLIANCE IS IN OPERATION.
& NEVER leave the barbecue unattended while in operation.
& NEVER all~w children to operate this barbecue.
& NEVER lea; over an open barbecue, or place hands or fingers on the front edge of the
cooking basin.
& Use heat-resistant barbecue mills or gloves when operating this barbecue.
& Should a grease fire occur, turn oft all burners, and stay away from the barbecue until the
fire is out.
& DO NOT use charcoal briquettes, lava rocks or nghter fluid in this gas barbecue.
& While this appliance is not in use, it should be covered, to proted it from weather and
other adverse elements.
& Storage of this appOance indoors is permissible only if the LP cylinder (tank) is
disconnected and removed from the appliance. Never move unit with LP tank installed.
& This grill is not intended for and should nMer be used as a heater.
& The use of alcohol, presaiption or nonprescription drugs may impair the consumer's ability
- to properly assemble or safely operate the appliance.
FREEDOM GRILL FG-50
&DANGER If you smell gas:
1. Shut oR gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department. Leaking
gas may cause afire or explosion, which
can cause serious bodily iniury or death,
or damage to property.
O"\Nner's Manual
You must read this Owner's Manual before operating your gas grill
This barbecue has been tested to, and complies with ANSI Z21.89/1.18, STANDARDS FOR OUTDOOR COOKING SPECIALTY GAS APPLIANCES.
If you have questions or need advice regarding your grill or it's safe operation, please call our toll-free hotline 1-866- YO-GRILL. These instructions will give
you the minimum requirements for assembling your FG-50.
Please read the instructions carefully before using your grill. Improper assembly can be dangerous.
DANGERS
Failure to follow the Dangers, Warnings, and Cautions contained in this Owner's Manual may result in serious bodily
iniury or death, or in afire or an explosion causing damage to property.
SAFETY INFORMATION
CAUTION
& If the unit is dropped or sustains any impact perform a thorough leak check to ensure no
damage to the fuel connedions.
WARNINGS
& This gas appliance is designed for outdoor use only. Do not use in a garage, building,
breezeway or any other endosed area. Your FG-50 should NEVER be placed under any
combustible construction or materials. Do not use the grill within 24 inches of combustible
materials, top, bottom, back or sides of the grill.
& Follow all gas leak checking procedures in this manual, prior to operation.
& Combustion byproduets produced when using this product contain chemicals known to the
state of Cardomia to cause cancer, birth defects, or other reproductive harm. This warning
is issued pursuant to California Health & Safety Code Sec. 25249.6.
& Uquid Propane tanks must be stored outdoors, out of reach of children and must not be
stored in any building, garage, or other endosed structure.
& While this appnance is not in use, the gas must be tumed oft at the gas supply, and the
Uquid Propane tank removed from the appliance.

o Swing the arm away from the
vehicle and lock at the 90 degree
position for stability. Place the grill
head onto the arm.
If\. DO NOT MOVE VEHICLE UNLESS THE
UJ HOOD LATCH, HINGE SPRING LOCK &
SLAM-LATCH ARE SECURE.
e Close the hood latch,
hinge spring lock
and slam-latch.
G Rotate the hinge spring lock to
engage the plunger.
Tighten the bolt
using a15/16"
wrench, make
sure to tighten
the bolt all the
way through to
the other side of
the hitch, slide
the cotter pin
into the bolt.
Make sure that side tables are folded
securely under the grill hood. Make sure
that
the condiment holder is securely
snapped shut.
If\. DO NOT DRIVE WITH A PROPANE
UJ CYLINDER INSTALLED ON THE GRILL.
Fold canister hook on the right side of the
grill head back against the side.
If\. DO NOT MOVE VEHICLE UNLESS THE
UJ SWING AWAY ARM ASSEMBLY IS
SECURELY BOLTED ONTO THE HITCH.
e Slide the swing away arm assembly into
your hitch and secure it with the hitch
stabilizer bolt.
.0 Swing the arm closed, pushing
towardsjhe
vehicle until the slam-
latch is fully engaged.
,
i!
ji
iI
& DO NOT DRIVE VEHICLE WITH THE
FG·50 INSTALLED UNTIL ALL OF THE
INSTRUCTIONS ON THIS PAGE HAVE
BEEN COMPLETEDI
If\. DO NOT MOVE VEHICLE UNLESS THE GRILL
U,.) HEAD IS LOCKED IN PLACE.
o Install legs using the 6provided screws
and a Phillips Head Screwdriver.
e Tighten the arm collar. Lock the grill head
onto
the arm with apadlock.
ASSEMBLY-ATTACHING THE GRILL TO YOUR VEHICLE'S HITCH
eA. Pull out and twist the hinge spring lock.
B. Release the slam-latch by pressing
down on the 'lever.
2

Place the grill on a level surface
or tabletop.
Follow the cooking
instructions on the next Page.
t., ......•. r .•.••
~
Lift the grill head straight up and off the arm
assembly. You may have to twist and rotate the grill
slighdy to release it from the arm.
o Remove the Padlock that locks the
collar to the arm. Loosen the
rotation knob on the arm collar.
TABLETOP USE-
Swing the swing away arm and grill away from the
vehicle.
Rotate the hinge spring lock to engage the plunger and
lock the arm's position at either 90 or 180 degrees.
o Rotate the grill head
to the desired position
and tighten rotation
knob on the arm
collar. Follow the
cooking instructions
on the next page.
Remove the padlock that locks the collar
to the arm. Loosen the rotation knob on
the arm collar.
e
o.A. Pull out and twist the hinge spring lock.
B. Release the slam-latch by pressing down on the lever.
TAILIATE USE-
3

COOKINI-TAILGATE OR TABLETOP
o Fold down the condiment holder to expose the e
electronic igniter and burner control knob. Make sure
that
the burner control knob is in the OFF position.
Fold out the propane
cylinder hook on the
right side of the grill.
Attach a 14.1 oz.
propane
cylinder.
See the instructions
listed in this manual
under
"Attaching
the Propane
Cylinder".
& DO NOT
• OVERTIGHTEN
THE PROPANE
CYLINDER. MAKE
SURE THAT YOU
DO NOT CROSS
THREAD THE
CONNECTION.
OPERATINI INSTRUCTIONS
To light the grill:
Refer to the lighting instructions in this owner's manual and
printed on the control panel of your grill. Never light the grill
without first folding out the side tables.
To preheat the grill:
light the FG-50 according the lighting instructions in
this owner's manual. Close the lid and turn the burner
control knob to Start/Hi. Preheat the grill for
5-10 minutes
(depending
on conditions such as air temperature and wind).
Once the grill is preheated, set the burner control knob to the
setting specified
in the recipe.
Note: Wind and weather may require adjustment of
the burner control knob to obtain the correct cooking
temperature.
If the burner goes out during cooking, open
the lid, turn off the burner, and wait five minutes before
relighting.
Drippings and grease: Excess drippings and grease
will collect in the disposable grease pan. (located on the
underside of the grill). Use anew
pan before each use and
dispose of used pans properly.
e Unlatch the hood latch and open the grill hood.
4
o Fold out both side tables.
WARNINGS
&Check the drip pan and the bOttom of the grill for
grease build-up before each use. Remove excess
grease to avoid afire in the bottom of the grill.
&Do not move the FG-50 when operating or while
the grill is hot. .
& Wait for the grill to cool before folding up the
fold-out side tables.
& Wait for the grill to cool before closing the arm
assembly.
ATTACHING THE PROPANE
CYLINDER
Use propane cylinders with acapacity of 14.1 oz. or less.
Use propane cylinders that are approximately 4inches in
diameter and 8inches in length. The propane cylinder must
fit through the cylinder hook.
& CAUTION: Use cylinders that are marked
IIPropane Fuel
ll
only. Prior to installing the
cylinderl check to make sure its fitting is not
damaged or bent. If the propane cylinder is
damaged
l
DO NOT install it on your FG-50.

When installing the cylinder, be sure that it screws in
securely in asmooth and straight manner. DO NOT
CROSS THREAD.
Slide propane cylinder through cylinder hook, (Figure
below). While holding carrying handle closest to
propane
cylinder with one hand, push propane cylinder into regulator
and turn clockwise until tight.
The
propane cylinder must be removed prior to storing or
transporting your grill. Do not carry or drive with the
cylinder attached.
&WARNING: Do not use a wrench to tighten the
connection. Using a wrench could damage the
regulator coupling and could cause a leak.
Check lor gas leaks:
WARNINGS
& YQU should check for gas leaks every time you
disconnect and reconnect a gas fitting.
& WARNING: CHECK FOR GAS LEAKS BY WETTING THE
CONNECTIONS WITH A SOAP AND WATER SOLUTION AND
WATCHING FOR BUBBLES. IF BUBBLES FORM OR IF A
BUBBLE GROWS, THERE IS A LEAK.
NOTE: ALL CONNECTIONS SHOULD BE RINSED WITH
CLEAN WATER AFTER CHECKING FOR LEAKS.
&Note: All factory-made connections have been
thoroughly checked for gas leaks. The burners
have been flame tested.
&As a safety precaution check all fittings for leaks
. before using your FG-50. Shipping and handling
may have loosened or damaged a gas fitting.
&Perform these leak checks even though your grill
has been pre-assembled.
&Do not ignite burner while checking for leaks.
Check connections:
1) Regulator to propane cylinder connection.
&WARNING: If there is a leak at connection, remove
propane cylinder. Do not operate grill. Use a
diHerent
propane cylinder and recheck for leaks
with soap and water solution. If a leak persists
after retightening the propane cylinder, turn OFF
the gas. DO NOT OPERATE THE GRILL.
2) Valve-to-regulator connections.
WARNINGS
& If there is a leak at the valve-to-regulator
connection turn OFF the gas. DO NOT OPERATE
THE GRILL.
~ When leak checks are complete, turn gas supply
OFF at the source a"d rinse connections with water.
& DANGER! Do not use an open flame to check for
gas leaks.
& DANGER! Be sure there are no sparks or open
flames in the area while you check for leaks.
Sparks or flames may result in afire or explosion,
which can cause serious bodily iniury or death,
and damage to property.
& DANGER! Do not store a spare LP-gas cylinder
under or near this appliance. 14. 1 oz. cylinders
are not refillable. If the instructions are not
followed exactly, afire causing death or serious
iniury may occur.
LIGHTING
A summary of the lighting instructions is printed on
the control panel.
1) Fold down the condiment holder to expose the gas
controls and igniter.
2) Open the lid.
3) Unfold the side tables.
4) Make sure the burner control knob is turned OFF. (Push
control knob
in and turn clockwise to ensure that it is in
the OFF position.)
&WARNING: Do not lean over the open grill. Keep
your face and body at least one foot away from
the grate when lighting the grill.
5) Push control knob in and turn counterclockwise to
START/HI. (Figure below).
6) Push the electronic igniter button (you should hear a
clicking sound). Burner should ignite.
7) Check that the burner is lit by looking down through the
cooking grate.
You should see aAame.
&WARNING: If the burner does not light, turn the
burner control knob to OFF and wait 5 minutes
to let the gas clear before you try again or try to
light with a match.
To Extinguish
Push in and turn burner control knob clockwise to the OFF
position.
& CAUTION: Do not fold in side tables until grill is cold.
& WARNING: DO NOT LEAN OVER THE OPEN
GRILL. KEEP YOUR FACE AND BODY
AT LEAST ONE FOOT
AWAY FROM THE GRATE
WHEN LIGHTING THE
GRILL.
5

Manual lighting
&
DANGERI Failure to open the lid while igniting the
grill's burner, or not waiting 5minutes to allow
the gas to clear if the grill does not light, may
result in an explosive flame-up, which can cause
serious bodily iniury or death.
1) Fold down condiment holder to expose burner control knob.
2) Open the lid.
3) Unfold the side tables.
4) Make sure the burner control knob is turned OFF.
5) Strike a match and put the flame into the matchlight
hole on the right side of the lower grill basin. .
6) Push burner control knob down and turn to START/HI.
7) Check that the burner is lit by looking down through the
cooking grate. You should see a flame.
& WARNING: If the burner does not light, turn
the burner control knob to OFF and wait 5
minutes
to let the gas clear before you try
anempting to re-light.
& WARNING: DO NOT LEAN OVER THE OPEN GRILL. KEEP
YOUR FACE AND BODY AT LEAST ONE FOOT AWAY FROM
THE GRATE WHEN LIGHTING
THE GRILL.
6
CLEANING
& WARNING: Turn your FG-50 OFF and wait for it to
cool before cleaning.
For availability of replacement cooking grate go to
freedomgrill.com or call Freedom Grill direcrly at
1-866-YO-GRILL
Outside surfaces: Use a warm soapy water solution to
clean, then rinse with water.
Cooking grate: Clean with asuitable brass bristle brush.
As needed, remove from grill ,and wash with warm soapy
water
then rinse with water.
Catch pan: Adisposable drip pan is included with the
grill. Foil pot pie pans (4 3/8") are available at most grocery
stores or replacements can be ordered at
freedomgrill.com
or call 1-866-YO-GRILL To clean the tray, wash with warm
soapy water, then rinse.
Inside grill basin: Wash inside of cooking box with
warm soapy water and awater rinse.
Inside Lid: While lid is warm, wipe inside with paper towel
to prevent grease build-up.
Fold out side tables: Wash with a soft cloth and asoap
and water
solution. Do not use cleaners that contain acid,
mineral spirits or xylene. Rinse well after cleaning.
Fold out side tables are not to be used as cutting
boards.
ANNUAL MAINTENANCE
After a· period of nonuse, we recommend that you perform
the following maintenance procedures for your safety.
Inspect and clean the burner tube. Inspect the burner for
correct Hame pattern. Clean if necessary, following the
procedures outlined in the "General Maintenance" section
of this manuaL Check all gas ~ttings for leaks following the
instructions listed in this manual under "Check for gas
Leaks".
Inspection and cleaning 01 Burner
Tube
Your FG-50 grill, as well as any outdoor gas appliance, is
atarget for spiders and other insects. They can nest in the
venturi section of the burner tube. This blocks the normal
gas flow, and can cause the gas to flow back out of the
air shutter. This could result in a ~re in and around the air
shutter, causing serious damage to your grill.
To inspect the burner tube, look up from directly below
the burner
control knob. If there is dust or dirt in the tube,
remove the burner tube for cleaning.
& CAUTION: Do not clean the burner tube with
hard or sharp tools.
Lighrly tap the burner tube to get debris and dirt out. Once
burner tube
is clean replace it in the grill. If the burner tube
becomes damaged or cannot be cleaned,
call Freedom Grill
for replacement parts.
1) The smell of gas in coniunction with the burner flames
appearing yellow and lazy.
2) Grill does not reach temperature.
3) Grill heats unevenly.
4) Burner does not ignite.
& DANGERI Failure to correct the above mentioned
symptoms may result in afire, which can cause
serious bodily iniury or death, and cause damage
to property.
Main Burner Flame Pattern
The FG-50 burner has been factory set for the correct air
and gas
mixture. The correct flame pattern is shown:
~ Tips occasionally
Ricker yellow
light blue
Dark blue
If the flames do not appear to be uniform throughout the
burner tube, follow the instructions listed in this manual
under
"Main Burner Cleaning Procedure".

Air Mixture Adjustment
The air mixer sleeve for the burner
has been pre-set
at the factory for
gas conditions at sea level. However,
if the burner Aame is too yellow (this
may occur
at higher altitudes) open
the air mix sleeve slightly until the
Aame turns blue.
Batlery Check
The battery compartment is located behind
the electronic igniter push button on the
control panel. Rotate the push button
counter-clockwise to expose the
battery compartment.
When
replacing the battery be
sure to attach positive
and negative ends
correctly. Check the
igniter by pressing the
button.
You should hear
a"clicking spark" sound.
When the FG-50 is not in use or is being transported, the
propane cylinder must be DISCONNECTED and the
propane cylinder stored in awell-ventilated space.
DO NOT DRIVE WITH THE CYLINDER AnACHEDI
The FG-50 should be checked for gas leaks and any
obstructions in the burner tubes before using. (See Sections:
"General Maintenance
and Annual Maintenance.") The
burner tube should also
be checked for any obstructions.
(See Section: "Annual Maintenance.")
STORAGE AND/OR NONUSE
Removing Burner Tube
1) Your FG-50 grill must be OFF and cool.
2) Unscrew. and remove propane cylinder from the valvel
regulator assembly.
3) Open the lid.
4) Remove cooking grate.
5) Remove the drip vaporizer.
6) Unscrew and remove the (3) 1/4" screws that hold the
burner tube inside grill basin.
7) Carefully slide the burner tube out from the grill basin.
8) To reinstall the burner, reverse the above steps. Check
proper assembly before fastening burner tube
in place.
CAUTION: The burner opening must be positioned
properly over the valve orifice.
@:»-
Ignition System Operations
This appliance has an electronic igniter that uses atriple A
battery (AAA - V.), (battery should be checked periodically).
The grill can also
be lit using amatch clip extender, via the
Aame view window. Follow the lighting instructions exactly
when lighting the grill.
If the Freedom Grill blocks the visibility of your vehicle's license
plate remove the license plate and mount it on the temporary
license plate bracket on the upper swing arm as shown. Be sure
to replace the license plate when you remove the Freedom Grill
from your vehicle.
LICENSE PLATE BRACKET
GENERAL MAINTENANCE
Main Burner Cleaning Procedure
Turn off the gas supply. Remove the burner. (See Removing
Burner Tube.) look inside the burner with aAashlight. Clean
the inside of the burner with awire.
(A straightened-out coat
hanger will work)
Check
and clean the opening at the end of the burner. Check
and clean the valve oriAce at the base of the valve. Use a
Steel bristle brush to clean outside of burner. This is to make
sure all the burner ports
are fully open.
& CAUTION: Do not enlarge the burner ports when
cleaning.
7

LIMITED WARRANTY
Freedom Grille hereby warrants to the ORIGINAL PURCHASER of this
Freedom Grill
Gas Barbecue, that it will be free from defects in material and
workmanship from the date of purchase as follows:
TROUBLESHOOTING
PROBLEM OBSERVED
•Gas odor during set up.
•Gas odor before Arst ignition.
POSSIBLE CAUSE
•Gas leak.
•Gas leak.
CORRECTIVE MEASURE
•See ''What to do if you smell gas" pg. 1.
Check all gas connections.
•See "What
to do if you· smell gas" pg. 1.
Check all gas connections.
St~el &Aluminum Castings
Cooking
Grates
~urners
Spark Igniters
All Remaining Parts
3
years
3 years
3 years
3 years
3 years
•When ignition button is pressed,
there
is no spark at burner electrode.
•When igniter
button is pressed, there
is spark at the electrode, but no ignition.
•Delayed ignition.
• Burner lights but does not stay lit.
• Incorrect burner Rame.
• BackAre of burner.
8
• Battery dead or missing~
• Igniter electrode or switch wires
not connected.
•
Broken electrode or switch wires.
• Electrode positioned improperly.
• Faulty electronic igniter.
• Electronic ignition is wet.
•Gas supply not turned on.
• Burner control knob not in
HIGH ON position.
• Air in gas lines not fully bled from system.
• Low gas pressure.
•
Faulty Regulator.
• Electrode positioned improperly.
• Low gas pressure.
•Clogged or dirty burner ports.
•
Blocked orifice.
• Faulty valve.
•Out of gas.
• Low gas pressure.
•
Faulty valve.
•Clogged or dirty burner ports.
•
Faulty regulator.
•Windy conditions.
•Out
of gas.
•
Incorrect gas supply or pressure.
•
Incorrect primary air mix.
• Blocked orifice.
•Clogged or dirty burner ports.
•
Faulty valve.
• Faulty regulator.
•
High altitude.
•
Blocked orifice.
•Clogged or dirty burner ports.
•
Incorrect primary air mix.
• Replace battery.
•
Reconnect igniter electrode or wires.
• Replace broken electrode or wires.
• Reposition electrode -3/16" clearance.
•
Replace electronic igniter.
• Keep ignition system dry.
• Turn on gas supply.
• Follow Operational Instructions.
• Bleed air from system.
• Check gas supply pressure.
•
Replace regulator.
•
Reposition electrode -3/16" clearance.
•
Check gas supply pressure.
•Clean burner ports -see manual
section.
• Check orifice opening. -
•
Replace valve.
• Replace propane cylinder.
• Check gas supply pressure.
•
Replace valve.
•Clean burner ports -see manual section.
• Replace regulator.
•
Shield from wind.
•Replace propane cylinder.
• Check gas supply pressure.
•
Adjust air mixer -see manual section.
• Check orifice opening.
•Clean burner ports -see manual
section.
• Replace valve.
• Replace regulator.
•
Adjust orifice size for altitude.
•
Check orifice opening.
•Clean burner ports -see manual
section.
• Adjust air mixer -see manual section.
When assembled and operated in accordance with the accompanying printed
instructions.
Freedom Grill may require reasonable proof of your
date of purchase.
YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE AND RETURN THE
WARRANTY REGISTRATION CARD WITHIN 10 DAYS OF PURCHASE.
This Limited Warranty shall be limited to the repair and/or replacement of parts
that prove defective under normal use
and service and which on examination
shall indicate, to Freedom Grill's satisfaction, thatthey
are defective. Before
returning
any parts, contact Freedom Grill Customer Service Center. If Freedom
Grill confirms the defect
and approves the claim, Freedom Grill will replace
such parts without charge.
If you are required to return defective parts,
transportation charges must
be prepaid. Freedom Grill will return parts to the
purchaser, freight
or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due
to accident, abuse, misuse, alteration, misapplication, vandalism, improper
installation
or improper maintenance or service, or failure to perform normal
and routine maintenance, including but not limited to, damage caused by insects
within the burner tubes,
as set out in this owner's manual warranty section.
Deterioration
or damage due to severe weather conditions such as hail,
hurricanes, earthquakes,
or tornadoes including rust, discoloration due to
exposure to chemicals (including salt), either directly
or in the atmosphere, or
very high humidity, is not covered by this Limited Warranty.
There
are no other express warranties except as set forth herein and any
applicable implied warranties of merchantability and fitness are limited in
duration to the period of coverage of this express written Limited Warranty.
Freedom Grill
is not liable for any special, indirect or consequential damages.
Freedom Grill's liability is limited to the purchase price of this Freedom Grill Gas
Barbecue. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so this limitation or exclusion may not apply to you.
Freedom Grill does not authorize
any person or company to assume for it
any other obligation or liability in connection with the sale, installation, use,
removal, return,
or replacement of its equipment; and no such representations
are binding on Freedom Grill.
This Warranty applies only to products sold at retail and manufactured by:
FREEDOM GRILL®
13771 Danielson Street, Suite G
Poway, CA 92064
[phone] or (866) YO-GRILL
Internet: www.freedomgrill.com
e-mail: [email protected]
The manufacturer of the Liquid Propane tank is responsible for the materials,
workmanship,
and performance of the LP tank. If the tank has adefect,
malfunctions,
or you have aquestion regarding the tonk, please call the tank
manufacturer's customer service center.

FREEDOM GRILL ~
13771 Danielson Street, Suite G
Poway, CA 92064
[phone] or (866) YO-GRill
Internet: www. freedomgrilLcom
e-mail: [email protected]