FUSION POWER BOATS 17 User manual

** Please keep this manual in a secure place, and hand it
over to the new owner when you sell the boat **

Contents
Introduction................................................................................................................................................... 1
Safety Symbols............................................................................................................................................... 2
Disclaimer ...................................................................................................................................................... 3
1. Boat Safety Recommendations.................................................................................................................. 4
1.1. Required Safety Equipment per Category............................................................................................... 4
1.2. Boat owners' and users' responsibilities ............................................................................................... 10
1.3. Pre-operation Check List ....................................................................................................................... 12
1.4. Man Overboard Prevention and Recovery............................................................................................ 12
2. Product Overview .................................................................................................................................... 13
2.1 Model Comparison................................................................................................................................. 13
2.2. Stability and Buoyancy.......................................................................................................................... 15
2.3. Builders Plate ........................................................................................................................................ 15
2.4. Identification......................................................................................................................................... 16
3. Manufacturing Breakdown ...................................................................................................................... 17
3.1. Transom Board...................................................................................................................................... 17
3.2. Transom Heights ................................................................................................................................... 17
4. Conduit Layout......................................................................................................................................... 18
5. Drainage................................................................................................................................................... 19
5.1. Bungs .................................................................................................................................................... 19
6. Deck Wash System................................................................................................................................... 21
7. Live Bait Water Aeration System.............................................................................................................. 21
8. Thru Hull and Seacock Location ............................................................................................................... 22
8.1. Fusion 17............................................................................................................................................... 22
8.2. Fusion 19 and 21................................................................................................................................... 22
9. Bilge Pump............................................................................................................................................... 22
9.1. Bilge pumps and outlets........................................................................................................................ 23
10. Deck Hatch............................................................................................................................................. 23
11. Fuel Tank Layout .................................................................................................................................... 23
11.1. Fusion 17............................................................................................................................................. 23
11.2. Fusion 19 & Fusion 21......................................................................................................................... 24
12. Swimming Platform................................................................................................................................ 26

13. Casting Platform..................................................................................................................................... 26
14. Windscreen............................................................................................................................................ 26
15. Wiring Diagram ...................................................................................................................................... 27
16. Battery ................................................................................................................................................... 28
16.1. Cleaning the batteries......................................................................................................................... 29
17. Mounting of the Outboard..................................................................................................................... 29
18. Hydraulic Steering System...................................................................................................................... 29
19. Engine Start............................................................................................................................................ 30
20. Trailer Maintenance............................................................................................................................... 30
20.1. Unbraked Axle Maintenance Instructions........................................................................................... 30
20. 2. Braked Axle Maintenance Instructions............................................................................................... 32
21. Trailer Warranty..................................................................................................................................... 33
22. Factory Warranty ................................................................................................................................... 34
Figure 1........................................................................................................................................................ 11
Figure 2........................................................................................................................................................ 15
Figure 3........................................................................................................................................................ 16
Figure 4........................................................................................................................................................ 18
Figure 5........................................................................................................................................................ 19
Figure 6........................................................................................................................................................ 20
Figure 7........................................................................................................................................................ 21
Figure 8........................................................................................................................................................ 21
Figure 9........................................................................................................................................................ 25
Figure 10...................................................................................................................................................... 27
Figure 11...................................................................................................................................................... 28
Figure 12...................................................................................................................................................... 29

1
Introduction
Congratulations on the purchase of your Fusion Power Boat!
This instruction manual contains all the necessary information for using and maintaining your
boat. Detailing information about the boat, systems installed, general information about
handling, maintenance, assembly, safety and taking care of the boat. Read the manual carefully
and familiarize yourself with your boat before you start to use it.
Ensure that the anticipated wind and wave conditions correspond to the design category of your
boat, and that you and your crew can handle the boat in these conditions. This owner's manual
is not a substitute for boating safety skills or good seamanship. If this is your first boat or if this
boat type is new to you, ensure that you can handle the boat before you set out for the first
time.
For information about local sea schools and approved instructors, please ask your boat dealer,
the local boat clubs and national motorboat or yacht federations for advice.
This owner’s manual is not a detailed maintenance or troubleshooting guide. If problems occur,
contact the boat manufacturer or its local representative. When you need maintenance or repair
and alteration work, always turn to competent and trained professionals. Changes that can
affect the boat’s security features must be assessed, carried out and documented by competent
professionals. The boat manufacturer cannot be held responsible for unauthorized
modifications. Every change to the boat’s centre of gravity (from highly mounted heavy
equipment or a new engine type etc.) significantly affects the stability, trim, and performance
of the boat.
In case something does not work satisfactorily with your boat or its equipment, you can check
the service documents for possible service and repair measures. If uncertain, always contact
your dealer or the Fusion Power Boats factory for advice.
It is important to check your buoyancy foam every 5-years and service your motor annually or
as recommended by your local representative.

2
Safety Symbols
This manual uses the following safety alerts to draw your attention to special safety instructions
that should be followed.
Denotes that an extreme intrinsic hazard exists
which would result in high probability of death or
irreparable injury if proper precautions are not
taken.
Denotes that a hazard exists which can result in
injury or death if proper precautions are not taken.
Denotes a reminder of safety practices or
directs attention to unsafe practices which could
result in personal injury or damage to the craft or
components or to the environment.
Information that is important but not
hazard related.

3
Disclaimer
The material in this manual is for information purposes only.
Fusion Power Boats reserves the right to change the products without prior notice to improve
reliability, function, design, or other characteristics of the products. Fusion Power Boats
assumes no liability for any damages, losses, costs, or expenses arising out of or relating to the
use of this manual or the products described herein.
Fusion Power Boats makes no representations and warranties with respect to this manual,
either express or implied, including, but not limited to, the implied warranties of merchantability
and fitness for a particular purpose.

4
1. Boat Safety Recommendations
•The boat owner is responsible for making sure that the safety equipment on the boat
meets the rules and regulations of the local authorities.
•The boat owner is responsible for making sure they are aware of and follow local
environmental laws.
•Always keep the necessary safety equipment up to date and on the boat.
•When loading the boat, never exceed the maximum recommended load of the boat, as
shown on the builder’s plate.
•Always load the boat carefully and distribute loads appropriately to maintain design
trim.
•When out on the water, always use the seats intended for the passengers.
•Do not exceed the maximum number of persons allowed in the boat for the allocated
category, as shown on the builder’s plate.
•The total weight of the persons on board and their personal luggage must never exceed
the maximum load of the boat as shown on the builder’s plate.
•Local authorities require that you carry a life jacket, for each person aboard your vessel.
We recommend always wearing a life jacket while boating.
•The operator of the boat must always wear a switch lanyard while driving. In the event
of accidental ejection or loss of balance, the boat will shut off automatically.
1.1. Required Safety Equipment per Category
** The below safety equipment requirements are based on the
South African Marine Authority’s specifications**
IMPORTANT
•A valid certificate of competency is required (Skippers Licence).
•The skipper must have completed a valid radio course should he/she register for
category D/C or B. The VHF radio must be registered with ICASA.
•The registration numbers issued must appear on both sides of the vessel in a highly
visible contrasting colour:
maximum –150mm x 25mm
minimum –100mm x 20mm
•The road trailer is clearly marked with:
-the owner’s name,
-the owner’s telephone number, and
-the registration number of the vessel.
•All safety equipment is clearly marked with the vessel’s registration number.
•Tool kit should contain at least 2 screw drivers (flat and star), water pump pliers, Q20
and duct tape.

5
Required extra equipment for night operation –skipper to be night rated:
•Appropriate navigation lights.
•All-round White Light.
•Waterproof torch with spare batteries and bulb.
•Illuminated compass.
1.1.1. Fusion 17
Category C
Power Driven Vessels operating more than 5 nautical miles but not more than 15
nautical miles from shore.
** The vessel must be equipped with two motors for this category. **
➢Approved 100N life jacket per person –S.A.M.S.A approved (Refer to builders’
plate).
➢Two (2) hand-held red distress flares.
➢Two (2) parachute flares.
➢One (1) floating orange smoke marker.
➢One (1) sound signalling device (other than a life jacket whistle). Only on vessels
operating West of Port Alfred.
➢Marine VHF Radio –Channel 16 and 1 other working channel OR 29MHZ Radio –
channel A, B, and C.
➢Suitable magnetic compass (with which bearings can be taken).
➢Suitable approved fire extinguisher –one (1) per engine –serviced annually.
➢Capsize bottle and rope: rope to be minimum 1.5 times the length of the vessel.
➢Two (2) space blankets.
➢One (1) litre water per person.
➢First Aid kit.
➢Spares and tools.
➢Emergency steering.
➢Suitable 3kg anchor, 3m chain and 100m 3-strand rope.
➢ID sheet –where vessel is not of highly conspicuous colour.
➢Navigation chart for area of operation –corrected or renewed every six years.

6
Category D
Power Driven Vessels operating more than 1 nautical miles but not more than 5
nautical miles from shore.
➢Approved 100N life jacket per person –S.A.M.S.A approved (Refer to builders’
plate).
➢Two (2) hand-held red distress flares.
➢Two (2) parachute flares.
➢One (1) floating orange smoke marker.
➢One (1) sound signalling device (other than a life-jacket whistle) –only on vessels
operating West of Port Alfred.
➢Marine VHF Radio or VHF 5 watt handheld acceptable.
➢Suitable magnetic compass (with which bearings can be taken).
➢Suitable approved fire extinguisher –one (1) per engine –serviced annually.
➢Capsize bottle and rope: rope to be minimum 1.5 times length of vessel.
➢Two (2) space blankets.
➢One (1) litre water per person.
➢First Aid kit.
➢Spares and tools.
➢Emergency steering.
➢Two (2) paddles or oars (Only required with a single engine installation).
➢Suitable anchor 3kg, 3m chain and 100m 3-strand rope.
➢ID sheet –where vessel is not of highly conspicuous colour.
Category E
Power driven vessels operating not more than one (1) nautical mile from shore.
➢Approved 100N life jacket per person –S.A.M.S.A approved (Refer to builders’
plate).
➢One (1) projectile flare set.
➢One (1) hand-held smoke marker.
➢Suitable approved fire extinguisher –one (1) per engine –serviced annually.
➢Two (2) oars or paddles (Only required with a single engine installation).
➢Capsize bottle and rope –rope to be minimum 1.5 times length of vessel.
➢Spares and tools.
➢One (1) sound signalling device.
➢Suitable anchor 3kg, 3m chain and 50m rope.
➢Emergency steering.
➢ID sheet –where vessel is not of highly conspicuous colour.
➢First aid kit.

7
Category R
Vessels operating solely in sheltered waters. This includes tidal lagoon, tidal river,
dams, lakes, and rivers.
➢One (1) 50N life jacket, with whistle attached, per person on board.
➢Suitable approved fire extinguisher –one (1) per engine –serviced annually.
➢Two (2) paddles or oars (Only required with a single engine installation).
➢Capsize rope–minimum 1.5 times length of vessel.
➢Spares and tools.
➢Minimum two (2) litres fresh water.
➢Suitable 3kg anchor, 3m chain and 50m 3-strand rope.
➢Emergency steering.
➢First Aid Kit.
1.1.2. Fusion 19 / Fusion 21
Category B
Power Driven Vessels operating more than 15 nautical miles but not more than 40
nautical miles from shore.
** The vessel must be equipped with two motors for this category.**
➢Approved 150N life jacket per person –S.A.M.S.A approved (Refer to builders’
plate).
➢Four (4) hand-held red distress flares.
➢Four (4) red rocket parachute flares.
➢One (1) floating orange smoke marker.
➢One (1) sound signalling device (other than a life jacket whistle). Only on vessels
operating West of Port Alfred.
➢Marine VHF Radio –Channel 16 and 1 other working channel OR 29MHZ Radio –
channel A, B, and C.
➢Suitable magnetic compass (with which bearings can be taken).
➢Suitable approved fire extinguisher –one (1) per engine –serviced annually.
➢Capsize bottle and rope: rope to be minimum 1.5 times the length of the vessel.
➢Two (2) space blankets.
➢One (1) litre water per person.
➢First Aid kit.
➢Spares and tools.
➢Emergency steering.
➢Suitable 5kg anchor, 5m chain and 100m 3-strand rope.
➢ID sheet –where vessel is not of highly conspicuous colour.
➢Navigation chart for area of operation –corrected or renewed every six years.

8
Category C
Power Driven Vessels operating more than 5 nautical miles but not more than 15
nautical miles from shore.
** The vessel must be equipped with two motors for this category.**
➢Approved 100N life jacket per person –S.A.M.S.A approved (Refer to builders’
plate).
➢Two (2) hand-held red distress flares.
➢Two (2) parachute flares.
➢One (1) floating orange smoke marker.
➢One (1) sound signalling device (other than a life jacket whistle). Only on vessels
operating West of Port Alfred.
➢Marine VHF Radio –Channel 16 and 1 other working channel OR 29MHZ Radio –
channel A, B, and C.
➢Suitable magnetic compass (with which bearings can be taken).
➢Suitable approved fire extinguisher –1 per engine –serviced annually.
➢Capsize bottle and rope: rope to be minimum 1.5 times length of vessel.
➢Two (2) space blankets.
➢One (1) litre water per person.
➢First Aid kit.
➢Spares and tools.
➢Emergency steering.
➢Suitable 5kg anchor, 5m chain and 100m 3-strand rope.
➢ID sheet –where vessel is not of highly conspicuous colour.
➢Navigation chart for area of operation –corrected or renewed every six years.
Category D
Power Driven Vessels operating more than 1 nautical miles but not more than 5
nautical miles from shore.
➢Approved 100N life jacket per person –S.A.M.S.A approved (Refer to builders’
plate).
➢Two (2) hand-held red distress flares.
➢Two (2) parachute flares.
➢One (1) floating orange smoke marker.
➢One (1) sound signalling device (other than a life-jacket whistle) –only on vessels
operating West of Port Alfred.
➢Marine VHF Radio or VHF 5 watt handheld acceptable.
➢Suitable magnetic compass (with which bearings can be taken).

9
➢Suitable approved fire extinguisher –one (1) per engine –serviced annually.
➢Capsize bottle and rope: rope to be minimum 1.5 times the length of the vessel.
➢Two (2) space blankets.
➢One (1) litre water per person.
➢First Aid kit.
➢Spares and tools.
➢Emergency steering.
➢Two paddles or oars (Only required with a single engine installation).
➢Suitable anchor 5kg, 5m chain and 100m 3-strand rope.
➢ID sheet –where vessel is not of highly conspicuous colour.
Category E
Power driven vessels operating not more than one (1) nautical mile from shore.
➢Approved 100N life jacket per person –S.A.M.S.A approved (Refer to builders’
plate).
➢One (1) projectile flare set.
➢One (1) hand-held smoke marker.
➢Suitable approved fire extinguisher –one (1) per engine –serviced annually.
➢Two (2) oars or paddles (Only required with a single engine installation).
➢Capsize bottle and rope –rope to be minimum 1.5 times the length of the vessel.
➢Spares and tools.
➢One (1) sound signalling device.
➢Suitable anchor 5kg, 5m chain and 50m rope.
➢Emergency steering.
➢ID sheet –where vessel is not of highly conspicuous colour.
➢First aid kit.
Category R
Vessels operating solely in sheltered waters. This includes tidal lagoon, tidal river,
dams, lakes, and rivers.
➢One (1) 50N life jacket, with whistle attached, per person on board.
➢One (1) suitable approved fire extinguisher per motor (serviced annually).
➢Suitable oars or paddles (Only required with a single engine installation).
➢Capsize rope (plus snap ring) –minimum 1.5 times length of vessel.
➢Tool kit.
➢Minimum two (2) litres fresh water.
➢Suitable 5kg anchor, 5m chain and 50m 3-strand rope.
➢Emergency steering.
➢First Aid Kit.

10
1.2. Boat owners' and users' responsibilities
It is your responsibility as the boat owner and user to ensure that the fire control
equipment is always accessible.
•Check the fire extinguishing equipment regularly at the intervals specified for the
equipment.
•Check that the annual fire extinguishing equipment service is signed off and that the
new service date interval is written on the fire extinguishing equipment.
•Service fire extinguishers on a yearly basis, as indicated on your equipment.
•Replace faulty fire extinguishers.
•Refill discharged / expired fire extinguishers.
•Advice the crew and guests of the location and instructions for use of the fire control
equipment.
•Ensure that you have an emergency steering fitted to your engine(s) with a handle for
it easily accessible.
Never obstruct access to fire safety equipment.

11
Figure 1

12
1.3. Pre-operation Check List
1. Make sure every passenger is wearing a suitable personal flotation device.
2. If boating with passengers, instruct at least one passenger on the basics of boat
handling, starting, and operating the outboard motor(s).
3. Check that every passenger is securely seated and holds a safe line, grab handle or
rope.
4. Make sure that there is a 4m towing rope in the boat.
5. Make sure the load in the boat is distributed evenly.
6. Make sure you respect the maximum load specified for the boat as described on the
builder’s plate.
7. Make sure that all safety gear is on board, e.g. whistle, floating ropes, waterproof
flashlight, first aid kit, fresh water, tool kit.
8. Check that the boat is equipped with two (2) paddlers or oars. Unless the boat is fitted
with two motors.
9. Make sure the outboard motor(s) is securely fastened to the transom.
10. Ensure that you have your emergency steering on board for the motor(s).
11. Make sure the drain plug(s) is fully functional and tightened.
12. Check fuel tank level and make sure it suits your plan.
13. Start the outboard motor(s) and make sure it stops when the lanyard is disconnected
from the lanyard switch.
1.4. Man Overboard Prevention and Recovery
•Do not stand while the boat is under way. Use the allocated seating areas on the
vessel.
•Moving about in the aft deck and on the front deck while the boat is under way is not
recommended.
In case of man overboard, the easiest way to get back on board is by using the swim ladder.
The ladder can be pulled down from the water.
Standing in the bow of the boat is not recommended in speeds exceeding 30 knots.
A revolving propeller is life-threatening to a swimmer or a person who has fallen overboard.
•Use the dead man’s switch.
•Turn off the engine when someone is climbing on board.
If the bow cushions are in place, observe the maximum speed of 30 knots (55.56km/h) to
avoid the cushions from coming off.

13
2. Product Overview
2.1 Model Comparison
DESRIPTION
FUSION 17
FUSION 19
FUSION 21
Internal Volume
3.04cu
4.19cu
5.95cu
LOA
5.69m
5.981m
6.68m
BOA
2.1m
2.4m
2.42m
Freeboard
(Amidship)
0.46m
0.68m
0.75m
Draft (Light
Condition mass)
0.33m
0.41m
0.392m
Deadrise
13.9 degrees
15.6 degrees
15.4 degrees
Transom
15 degrees
15 degrees
15 degrees
Transom Height
580mm
765mm
765mm
Electronic trolling
motor
80 pound thrust 60-
inch shaft
105/115 pound
thrust
60/70-inch shaft
115 pound thrust
72-inch shaft
Min HP and Shaft
lengths
Single: 60 HP L
Twin: 30hp L
Single: 90 HP XL /
Twin: 50 HP XL
Single: 150 HP XL /
Twin: 70 HP XL
Max HP and Shaft
lengths
Single 130 HP L
Twin: 2 x 40 HP L
Single: 225 HP XL /
Twin: 100 HP XL
Single: 350 HP XL /
Twin: 130 HP XL
MAX KW
115KW
170KW
260KW
GRP Construction
Yes
Yes
Yes
Wet deck
Yes
Yes
Yes
CAT C Buoyancy
106.78%
89.04%
101.52%
SAMSA CAT R
7 People
9 People
10 People
SAMSA CAT E
5 People
6 People
8 People
SAMSA CAT D
5 People
6 People
6 People
SAMSA CAT C
4 People
6 People
6 People
Trailer Wheels
14" Single
14" Double
14" Double
LOA on trailer with
motor up
7910mm
8290mm
9027mm
LOA on trailer with
motor down
7590mm
8098mm
8487mm
HOA overall on
trailer
2150mm
2375mm
2545mm

14
Maximum and Minimum load capacity based on design category;
Gross Vehicle Mass
1600kg
2500kg
2500kg
Weight of boat
540kg
780kg
880kg
Weight of trailer
(Tare)
380kg
460kg
460kg
Boat and trailer
weight combined
(Dry)
920kg
1240kg
1340kg
Model
Craft
Design
Category
Vessel
Weight
Outboard
Engine
Load
Optional
Equipment
& Fittings
Crew&
effects
weight
Provisions
inc personal
affects
Light
Craft
Condition
Mass
Maximum
Load
Condition
Mass
Fusion 17
C
540kg
230kg
120kg
118.6kg
300kg
10kg
890kg
1318.6kg
Fusion 19
C
780kg
330kg
120kg
280kg
450kg
10kg
1230kg
1970kg
Fusion 21
C
880kg
360kg
120kg
243.6kg
450kg
15kg
1360kg
2068.6kg
Do not exceed the maximum recommended number of persons. Regardless of the number
of persons on board, the total weight of persons and equipment must never exceed the
maximum recommended load. Always use the seats/ seating spaces provided. Refer to the
builders’ plate or buoyancy certificate for maximum recommended number of people.
When loading the boat, never exceed the recommended maximum load. Always load the
boat carefully and distribute loads appropriately to maintain design trim. Avoid placing
heavy weights high up.
Do not install an engine on this boat with a higher rated power than that indicated on the
Builder’s plate or buoyancy certificate.
Do not operate the boat with an engine of rated power greater than the maximum
recommended power. Overpowering a boat can result in serious injury, damage, or death.
A craft given design category c is designed to operate in typical steady winds of Beaufort
Force 6 or less and the associated significant wave heights of up to 2m.

15
2.2. Stability and Buoyancy
Pay attention to the stability and buoyancy of the boat. All weight dispositions (for
example installing a tower, trolling motor, or engine) can have a significant impact on the
stability, trim, and performance of the boat.
In severe weather and sea conditions, all hatches, compartments, and doors must be kept
closed to minimize the risk of flooding.
Breaking waves represent a significant danger to stability.
2.3. Builders Plate
Builders Plate –Part of the information is given on the builder’s plate affixed on the craft.
A full explanation of this information is given in the relevant sections of this manual. Refer
to the below diagram for a detailed explanation;
Figure 2
a- Name of manufacturer
b- Location where
manufactured
c- Model
d- Design Category
e- Maximum motor power
f- Maximum number of
persons
g- Maximum load capacity
h- Craft Design Category
i- CE Certified

16
2.4. Identification
Each boat has a unique identification code, containing fourteen (14) characters and a
hyphen. The vessel’s unique hull identification number can be found as follows;
1. Buoyancy certificate (This is supplied by the factory on handover off your vessel.
Please ensure that this is handed to the owner and or new owner of this vessel).
2. An affixed plate is located on the starboard side, on the outer of the transom.
Below an explanation of the unique hull identification number;
Figure 3
Model Year
Month of
Manufacture
Manufacturer’s
Identification
Country Code
Serial Number
Year
Manufacture
EXAMPLE: ZA - FPB17145C323
ZA -
FPB
17145
C
3
23