Fuso ROSA 2014 User manual

Pre-Delivery and
Periodic inspection Manual
Pub.No.11ELB0003, JANUARY 2014
For Chile
FUSO ASCENT-ALEJANDRO CANTO

FUSO ASCENT-ALEJANDRO CANTO

0 GENERAL
1PRE-DELIVERY
INSPECTION
2PERIODIC INSPECTION
SCHEDULE
3PERIODIC INSPECTION
PROCEDURE
For Chile
Pre-Delivery and
Periodic Inspection Manual
FOREWORD
This manual gives you information about the key
points of Pre-Delivery Inspection and Periodic
Inspection for ROSA New Model.
For more detailed information about stan-
dard values, tightening torques etc, please
refer to related shop manuals.
JANUARY 2014
Applicable models
BE
©2014 Mitsubishi FUSO Truck & Bus Corporation
FUSO ASCENT-ALEJANDRO CANTO

MANUAL DESCRIPTION
With regards to each item subject in maintenance operation, the symbol marks given in the following table show-
ing operating condition and form of inspection respectively.
Symbol operating condition
Inspections in the vehicle
Inspections with the vehicle
lifted up or inside a pit
Inspections on the ground
Inspections with driving the
vehicle
Symbol of inspection
Visual inspections
Inspections by the auditory
sense
Inspections with feeling or by
test operations
Inspections with using a tool
or tightening
Inspections with
measurement
Cleaning
Lubricating
Replacement
FUSO ASCENT-ALEJANDRO CANTO

GROUP-0
GENERAL
•INSPECTION AND MAINTENANCE
RECOMMENDATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
•PRECAUTIONS BEFORE SERVICE. . . . . . . . . . . . . . . . . . . 0-4
•TIGHTENING TORQUES FOR GENERAL USE BOLTS
AND NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-6
•TABLE OF RECOMMENDED GRADE OF LUBRICANT . . . . 0-9
FUSO ASCENT-ALEJANDRO CANTO

INSPECTION AND MAINTENANCE RECOMMENDATION
0-2
INSPECTION AND MAINTENANCE RECOM-
MENDATION
The inspection and maintenance schedule you need to
follow for ensuring lasting safety and satisfaction with
your vehicle includes the following inspections and
maintenance.
1. Pre-operational checks
This is an inspection which should be performed by
drivers.
These pre-operational checks must be performed
everytime before operating your vehicle for the day.
This simple daily inspection will often prove to be
effective in preventing trouble.
Make it a habit to perform these pre-operational
checks as a part of your vehicle operation routine.
These pre-operational checks are detailed in the
“Simple inspection and service” section in the
Owner’s Handbook.
2. New vehicle inspections
During the “run-in” period when various parts are
subject to initial settlement, the vehicle requires spe-
cial inspections which are important for extending
your vehicle’s life. On the two occasions when the
odometer reading has reached 5,000 km (3,000
miles), respectively, see your nearest authorized
MITSUBISHI FUSO distributor or dealer for the new
vehicle inspections.
CAUTION
Do not operate your new vehicle beyond the
above distances without having it inspected.
3. Periodic inspection
This periodic inspection is performed on your own
initiative at intervals predetermined by distance trav-
eled (5,000 km / 3,000 miles) or period of use
(months) to ensure driving safety.
Inspections should be performed more frequently if
the vehicle is operated in severe conditions.
Over time, vehicle’s components wear down and
performance deteriorates as the vehicle is oper-
ated. To maintain a vehicle’s maximum performance
and ensure long term safety, therefore, you must
compensate for wear and reduced performance by
performing inspections and having servicing carried
out at regular intervals even after the lapse of the
“new vehicle inspection” period.
The periodic inspection intervals and items are indi-
cated in the “Periodic inspection schedule” section of
this manual.
Z10665
Z01367
FUSO ASCENT-ALEJANDRO CANTO

INSPECTION AND MAINTENANCE RECOMMENDATION
0-3
4. Parts requiring regular replacement
Of various parts constituting the vehicle, those made
of rubber or similar material are liable to deteriorate
over time, but it is difficult to visually detect their
deterioration through ordinary periodic inspections.
Mitsubishi gives a list of important parts which they
recommend to be replaced at regular intervals for
safety. For the replacement intervals of these parts,
refer to the “Periodic inspection schedule” section of
this manual.
Always have these designated parts replaced as a
safe measure by your nearest authorized MITSUBI-
SHI FUSO distributor or dealer.
FUSO ASCENT-ALEJANDRO CANTO

PRECAUTIONS BEFORE SERVICE
0-4
PRECAUTIONS BEFORE SERVICE
1. If there is a likelihood of damaging or smearing
painted parts or interior parts during service opera-
tion, it is necessary to protect them with suitable cov-
ers (such as seat covers, etc.).
2. Service operations should be performed on a level
ground whenever possible and make sure that the
wheels are blocked.
3. When the vehicles is raised on a jack, use a rigid
rack for the sake of safety.
4. Use special tools for disassembly and reassembly
operations.
5. Bolts and nuts should be tightened to specified
torques.
6. When no standard torque is specified, bolts and nuts
should be tightened in accordance with the TIGHT-
ENING TORQUES FOR GENERAL USE BOLTS
AND NUTS.
7. When disassembling an assembly comprising many
parts, similar parts, or those parts which are identical
for the right and left sides, place them separately so
that they will not become mixed with other parts at
the time of reassembly.
8. Before cleaning parts to be removed or disassem-
bled, carefully check the parts for oil leakage, etc.
FUSO ASCENT-ALEJANDRO CANTO

PRECAUTIONS BEFORE SERVICE
0-5
9. If oil seals, gaskets, packings, O-rings, split pins, etc.
are disassembled, they should be replaced at the
time of reassembly.
10.Always use only MITSUBISHI FUSO/MITSUBISHI
MOTORS genuine parts as replacements both to
ensure safety and to obtain maximum performance
from your vehicle.
MITSUBISHI genuine parts are identical to the parts
used during the production of your vehicle. All parts
undergo the most stringent quality control and their
quality is guaranteed by Mitsubishi.
All MITSUBISHI FUSO/MITSUBISHI MOTORS
genuine parts are identified by the mark shown.
They are available from your nearest authorized
MITSUBISHI FUSO distributor or dealer.
11. When servicing the electrical system, disconnect the
cable from the negative terminal of the battery.
Z10153
FUSO ASCENT-ALEJANDRO CANTO

TIGHTENING TORQUES FOR GENERAL USE BOLTS AND NUTS
0-6
TIGHTENING TORQUES FOR GENERAL USE BOLTS AND NUTS
1. Use specified bolts and nuts and tighten them with applicable torques according to the following table, unless
otherwise specified.
2. Threads and contact seats shall be dry.
3. Where there is a difference in strength classification between the nut and bolt (or stud bolt), the torque specified
for the bolt shall apply.
Hex-head Bolts and Stud Bolt (Unit: N·m {kgf·m})
Hex-head Flange Bolt (Unit: N·m {kgf·m})
Strength 4T 7T 8T
Identification
symbol
Nominal
diameter (Stud) (Stud) (Stud)
M5 2 to 3
{0.2 to 0.3} –4 to 6 {0.4 to 0.6} –5 to 7 {0.5 to 0.7} –
M6 4 to 6
{0.4 to 0.6} –7 to 10 {0.7 to 1.0} –8 to 12 {0.8 to 1.2} –
M8 9 to 13
{0.9 to 1.3} –16 to 24 {1.7 to 2.5} –19 to 28 {2.0 to 2.9} –
M10 18 to 27
{1.8 to 2.7}
17 to 25
{1.8 to 2.6}
34 to 50
{3.5 to 5.1}
32 to 48
{3.3 to 4.9}
45 to 60
{4.5 to 6.0}
37 to 55
{3.8 to 5.7}
M12 34 to 50
{3.4 to 5.1}
31 to 45
{3.1 to 4.6}
70 to 90
{7.0 to 9.5}
65 to 85
{6.5 to 8.5}
80 to 105
{8.5 to 11}
75 to 95
{7.5 to 10}
M14 60 to 80
{6.0 to 8.0}
55 to 75
{5.5 to 7.5}
110 to 150
{11 to 15}
100 to 140
{11 to 14}
130 to 170
{13 to 17}
120 to 160
{12 to 16}
M16 90 to 120
{9 to 12}
90 to 110
{9 to 11}
170 to 220
{17 to 23}
160 to 210
{16 to 21}
200 to 260
{20 to 27}
190 to 240
{19 to 25}
M18 130 to 170
{14 to 18}
120 to 150
{12 to 16}
250 to 330
{25 to 33}
220 to 290
{23 to 30}
290 to 380
{30 to 39}
250 to 340
{26 to 35}
M20 180 to 240
{19 to 25}
170 to 220
{17 to 22}
340 to 460
{35 to 47}
310 to 410
{32 to 42}
400 to 530
{41 to 55}
360 to 480
{37 to 49}
M22 250 to 330
{25 to 33}
230 to 300
{23 to 30}
460 to 620
{47 to 63}
420 to 560
{43 to 57}
540 to 720
{55 to 73}
490 to 650
{50 to 67}
M24 320 to 430
{33 to 44}
290 to 380
{29 to 39}
600 to 810
{62 to 83}
540 to 720
{55 to 73}
700 to 940
{72 to 96}
620 to 830
{63 to 85}
Strength 4T 7T 8T
Identification
symbol
Nominal
diameter
M6 4 to 6
{0.4 to 0.6} –8 to 12 {0.8 to 1.2} –10 to 14 {1.0 to 1.4} –
M8 10 to 15
{1.0 to 1.5} –19 to 28 {2.0 to 2.9} –22 to 33 {2.3 to 3.3} –
M10 21 to 31
{2.1 to 3.1}
20 to 29
{2.0 to 3.0}
45 to 55
{4.5 to 5.5}
37 to 54
{3.8 to 5.6}
50 to 65
{5.0 to 6.5}
50 to 60
{5.0 to 6.5}
M12 38 to 56
{3.8 to 5.5}
35 to 51
{3.5 to 5.2}
80 to 105
{8.0 to 10.5}
70 to 95
{7.5 to 9.5}
90 to 120
{9 to 12}
85 to 110
{8.5 to 11}
02154
02154
FUSO ASCENT-ALEJANDRO CANTO