G.I.KRAFT GI35111 User manual

Owner’s Manual
FY-650
The equipment is approved by a number of car manufacturers(China)
GI35111

Contents
1、Introduction
2、Specifications
3、Installation
4、Precautions
5、Controls
6、Operation
7、Repair and Maintenance
7-1、Exploded View
7-2、Troubshooting
8、
9、Accessories and Spareparts List
Electrical Diagram
1
2
3
4
5
6-7
9
10
11
8

1、Introduction
Page.1
Single-phase, battery charger and starter, on wheels, for charging lead-acid batteries
With 12/24 v voltage and starting all kinds of cars, vans and light trucks. Equipped with
Selector for normal charge, quick charge (boost),quick start and ammeter.
Description

2 Specifications、
The s peci fica tion s in the p rese nt cat alog ue are s ubje cted t o modi f ica t ion s o r sub s tit u tio n w ith o ut
pri or not ice.
Page.2
MODEL
MAINS FREQUENCY
SINGLEPHASE MAINS VOLTAGE
CHARGING ABSORBED POWER
STARTING ABSORBED POWER
CHARGE AND STARTING VOLTAGE
EFFECTIVE CHARGING CURRENT
RATED CHARGE CURRENT
START CURRENT
MAX STARTING CURRENT
ADJUSTMENT POSITIONS
MIN. RATED REFERENCE CAPACITY
MAX. RATED REFERENCE CAPACITY
DIMENSIONS (LxWxH)
WEIGHT
Hz
V
KW
KW
V
A
A
A
A
nr
Ah
Ah
cm
kg
TECHNICAL DATA
UNI T
FY-650
50-60
220-240
1.25
8 2
.
12-24
50
34
200
335
4
20
800
330X320X580
24 1
.
GI35111

3 Installation、
Page.3
1、Whe n u npack i ng ,che c k to make su re that th e produc t is intac t a nd
und a maged . I f any par t s are miss ing or bro ken ,ple ase cont a ct your
loc a l distr i butor a s s oon as pos sible
2、Pro p erly in s tall th i s equipm ent as fol lowing d iagram .

4 Precautions、
1、Store in a clean and dry location
2、Do not move or operate unit where it could tip
3、Use cart or unit handle to move unit
4、Charging produces explosive gases,Never smoke or allow a spark or
flame in vicinity of battery or engine.
5、Operate charger indoor with good ventilation .Do not operate cha-
rger to rain or snow or use when wet.
6、Disconnect input power before using charging clips.
7、Electricity arc and spark exist in some electrical component parts
of charger such as power switch and relay during normal charging
batteries. Keep charger away from inflammables and explosives
8、Do not stop charging suddenly before battery fully charged.Also,
never allow clips touch each other.
9、Do not operate charger with damaged cord or plug—replace the cord
or plug immediately
10、Never charge a frozen battery.
11、Use only qualified fuse.
12、Clean the battery which will be charged before charging. And
check the initial voltage of the battery.
13、Never set power switch to “0”position for charging batteries.
14、Do not charge damaged battery ,otherwise it will damage the bui-
ld-in protection
15、Do not switch charging current while battery is being charged.
Page.4

5 Controls、
3
456
7
21
AV
Page.5
9 10 11
8
1、Ammeter
2、Voltmeter
3、Charge/Start
4、12V/24V Voltage selector
5、12V output terminal
6、24V output terminal
7、Timer
8、Power adjust
9、12V indicator
10、24V indicator
11、Power indicator

6 Operation、
Page.6
12V
(1)(2)(3)
12V
12V 12V
12V
24V 2 4 V
24V
24V
+
+
+
_
_
_
+
+
_
_
_
_
+
+
+_+_
Charging :
24+
12V Output terminal
12+
24V Output terminal
NB! Unplug the charger from the mains before you connect up the battery to the
charger.
1）Connecting the charger to battery:
a)Connect charging cable + (red)to the 12V + or 24V + output terminal on the
charger.
b)Connect charging clip + (red) to postive post of battery,
c)Connect charging clip - (black) to negative post of battery.Turn clips
slightly to ensure a good connection.
Warning! Attach the charging clips to the battery the right way round,i,e.with
the correct polarity.Ensure that there is a good electrical connection between
the charing clips and the battery terminal posts.
2) Set voltage selector to voltage of battery: 12V or 24V .
3)Set power switch for charge rate desired: position 1,2,3 for slow
charge,position 4 and 5 for fast charge.
4)Plug in battery charger
5) Set timer to charge time desired. The charger should now be on and the ammeter
showing the rate at which the battery is charging
6)When the battery is fully charged, unplug the AC power cord from the outlet
7) Turn off charger and remove clip connected to battery post.
Warning! Do not touch charger clips when the charger is on.
The charger can charge more t h a n o n e b a t t e r y a t t h e same time ,but the
charge time will be extende d . C o n n e c t a s t h e b e low diagram shown:

Page.7
24 +
12V Output terminal
12 +
24V Output terminal
Start/Charge
Jump-starting:
NB! Unplug the charger from the mains before you connect up the battery to
the charger.
1)Connecting the charger to battery:
a)Connect charging cable + (red)to the 12V + or 24V +output terminal on the
charger.
b)Connect charging clip + (red) to positive post of battery,
c)Connect charging clip - (black) to negative post of battery.Turn clips
slightly to ensure a good connection.
Warning! Attach the charging clips to the battery the right way
round,i,e.with the correct polarity.Ensure that there is a good
electrical connection between the charing clips and the battery terminal
posts.
2) Set voltage selector to voltage of battery: 12V or 24V .
3)Set power switch to position 6 for jump-starting.
4)Set timer to ON
5)Plug in battery charger
6)Crank the engine in the normal manner. DO NOT CRANK FOR MORE THAN 15
SECONDS.Check car's owners manual for recommended cranking time limit.
7)When the engine has started, unplug the AC power cord from the outlet
8) Turn off charger and remove clip connected to battery post.
Warning! Do not touch charger clips when the charger is on.
NB: For high power engine, fast charge the battery for 15mins before jump-
starting to get the best result .For diesel engines,pre-heat spark plug
before jump starting.
If charger can not jump start engine, check to make sure the specification
of input power cord to meet mannfacturer's requirement and the connections
of charging cables.

7、Repair and Maintenance
1、Exploded view
Page.8
3
4
1
2
5
6
7
89
10
11
12 13
14
15
16
1、Ammeter
2、Voltmeter
3、Charge/Start
4、12V/ 24V V olta ge se lect or
5、Powe r adj ust
6、Time a dju st
7、24V ou tpu t term ina l
8、12V ou tpu t term ina l
9、Indicator
10、Han dle
11、 Con tac tor
12、Fan
13、Rectifier
14、Mai n tra nsfo rme r
15、Whe el
16、Fro nt st and

2、Troubleshooting
Trouble Probable cause Remedy
No input power (1)in co rr ect input p ow er
co nn ec tion
(2)Po we r sw itch in”o ff ”
po si ti on
（1）Check input power connection
（2）Turn power switch to “on”
position
Timer does not work
（1）Charging time has not adjusted
（2）Timer damaged
（1）Adjust charging time
（2）Replace timer
Not e n ough el e ctric i ty
pow e r of char g ed Batt-
ery
(1)Improperly connect work cables
or clamps
(2) Not enough charging current
(3) Not enough charging time
(4) Ex cess charge rate of battery capacity
(1)Che ck cab les co nnec tion s
and t ight en cla mps
(2)inc reas e char ging c urre nt
(3)increase charging time
(4)Che ck cor rect c harg e rate
for t he bat tery b eing c harg ed
Cha r ger sto p s worki n g
whi l e opera t ing
(1)Ti me r re aches pre se t ti me
(2)Ch ar ge r over heat
(1)Adj us t ti mer
(2)Wa it f or c harger te mp er -
at ur e co ol down
Voltmeter does not
work
(1 )S wi tches in “o ff ”
po si ti on
(2)12 V/ 24 Vswitch i n
ne ut ra l
(1)Turn on power,adjust timer
and current
(2)Select 12Vor24V
Amm e ter doe s n ot work (1)No o ut p ut c urrent (1)Am me te r works whi le
un de r lo ading onl y
Can n ot char g ing batt ery (1)Incorrect cables connec-
tions
(2)Sw it ch es in “off” po si tion
(3 )Ba tt ery had bee n da ma ged
(1)Ch ec k ca bles conn ec ti ons
(2)Ad ju st s witches t o co rr ect
po si ti on
(3)Ch ec k ba ttery
Page.9

8、Electrical Diagram
+24V output t ermina l
+12 V output t ermi nal
Current indic at or
Voltage indicato r
Tempe ra ture sw it ch
V
A
Power indicator
W
W
1
23456
T
T1
+12Vindicat o r
+24Vindicator
Page.10
FM
Fan

9、Accessories and spareparts list
R marks:
1)Optional orders for above accessories and spareparts are
available.
2)Model and parts number required when ordering parts from
your local distributor or service agency.
e
Accessories and spareparts list
Contactor Fro n t stand
Rectifier
Amp e rage sw i tch
Timer
NO.S001
NO.S003
NO. S002
NO. S004
NO.S005 NO. S006
Power switch
NO.S007
Wheel
Vo ltme ter
NO .S00 9 Ammet er
Gr ound c lamp
NO.S011
Out p ut cord
NO. S008
NO.S010
Page.11