GALI A-45 User manual

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SERVICE MANUALSERVICE MANUAL
AAIR IR STASTARTER ARTER A-45-45

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ARRANCADOR ARRANCADOR MODELO: MODELO: ________________________________________________________________
Nº Nº DE DE SERIE: SERIE: __________________________________________________________________________________
CONTROL CONTROL DE DE CALIDAD: CALIDAD: __________________________ __ FECHA: FECHA: ______________________
DISTRIBUIDOR: DISTRIBUIDOR: _________________________________ _________ FECHA: FECHA: ______________________
GARANTIA:GARANTIA: GALI garantiza el producto contra vicios y GALI garantiza el producto contra vicios y defectos del material y fabricación por UN defectos del material y fabricación por UN AÑO desde la fecha deAÑO desde la fecha de
su venta al usuario. Esta garantía cubre única su venta al usuario. Esta garantía cubre única y exclusivamente la sustitución gratuita de y exclusivamente la sustitución gratuita de las piezas defectuosas,las piezas defectuosas,
excluyendo toda prestación o mano de obra en excluyendo toda prestación o mano de obra en material ajeno.material ajeno.
Condiciones:Condiciones:
1.- Haber remitido debidamente cumplimentada la tarjeta adjunta.1.- Haber remitido debidamente cumplimentada la tarjeta adjunta.
2.- No haber hecho uso, mantenimiento o almacenaje 2.- No haber hecho uso, mantenimiento o almacenaje inadecuados.inadecuados.
3.- No haber efectuado modificación alguna en el producto.3.- No haber efectuado modificación alguna en el producto.
4.- Haber seguido las instrucciones de instalación 4.- Haber seguido las instrucciones de instalación del Manual de Servicio.del Manual de Servicio.
GALI rehúsa toda responsabilidad por daños y perjuicios GALI rehúsa toda responsabilidad por daños y perjuicios que puedan producirse durante la instalación y funcionamiento que puedan producirse durante la instalación y funcionamiento dede
sus productos.sus productos.
GUARANTEE:GUARANTEE:Within a period of Within a period of ONE YEAR after purchase date, GALI will be liable for ONE YEAR after purchase date, GALI will be liable for faulty material or manufacturingfaulty material or manufacturing
defects of its products. The guarantee only covers free defects of its products. The guarantee only covers free replacement of faulty parts and excludes any other indemnity orreplacement of faulty parts and excludes any other indemnity or
reimbursement of labour costs involved in alien reimbursement of labour costs involved in alien material.material.
The guarantee in valid only if:The guarantee in valid only if:
1.- The attached card has been duly filled-in 1.- The attached card has been duly filled-in and mailed.and mailed.
2.- The product is always being subject to proper use, maintenance and storage.2.- The product is always being subject to proper use, maintenance and storage.
3.- No modification whatsover has been introduced 3.- No modification whatsover has been introduced in the product.in the product.
4.- The installation follow the instructions of the 4.- The installation follow the instructions of the User Handbook.User Handbook.
GALI will not be liable GALI will not be liable for damage, injury or loss of any for damage, injury or loss of any kind whatsoever, caused by or in connection with kind whatsoever, caused by or in connection with the installation orthe installation or
use of its products.use of its products.
GARANTIE:GARANTIE:GALI garantit le produit contre vices et GALI garantit le produit contre vices et défauts de matière et de fabrication pendant UN AN défauts de matière et de fabrication pendant UN AN à partir de la dateà partir de la date
de vente à partir de la date de vente à partir de la date de vente à l’utilisateur. Cette garantie couvre uniquement et de vente à l’utilisateur. Cette garantie couvre uniquement et exclusivement le remplacementexclusivement le remplacement
gratuir des pieces défectueuses, excluant toute autre prestation ou main gratuir des pieces défectueuses, excluant toute autre prestation ou main d’ oeuvre sur de matériel autre que ld’ oeuvre sur de matériel autre que le démarreur.e démarreur.
Conditions:Conditions:
1.- Avoir retourné, dûment completée, la carte jointe.1.- Avoir retourné, dûment completée, la carte jointe.
2.- Ne pas avoir fait un usage, 2.- Ne pas avoir fait un usage, entretien ou emmagainage inadaptés.entretien ou emmagainage inadaptés.
3.- N’avoir effectué aucune modification sur le produit.3.- N’avoir effectué aucune modification sur le produit.
4.- Avoir suivi len instrucions d’assemblage du Manuel 4.- Avoir suivi len instrucions d’assemblage du Manuel de Service.de Service.
GALI décline toute responsabilité en ce qui GALI décline toute responsabilité en ce qui concerne les dommages ou préjudices survenus lors de concerne les dommages ou préjudices survenus lors de l’installation ou dul’installation ou du
fonctionnement de ses produits.fonctionnement de ses produits.
GARANTIE:GARANTIE: GALI Während EINES JAHRES nach Kaufdatum leisten wir Gewähr für Material-und FabrikationsfehlerGALI Während EINES JAHRES nach Kaufdatum leisten wir Gewähr für Material-und Fabrikationsfehler
unserer Erzeugnisse. Unsere Garantie deckt ausschliesslich den kostenfreien Austausch schadhafter unserer Erzeugnisse. Unsere Garantie deckt ausschliesslich den kostenfreien Austausch schadhafter Teile JeglicheTeile Jegliche
anderen Gewährleistungsansprüche sowie Ersatz von Lohnkosten für Arbeiten an fremdem Material sind anderen Gewährleistungsansprüche sowie Ersatz von Lohnkosten für Arbeiten an fremdem Material sind ausgeschlossen.ausgeschlossen.
Unsere Garantie ist nur gültig wenn:Unsere Garantie ist nur gültig wenn:
1.- Die beigefügte Karte ausgefüllt un pünktlich eingesandt wird.1.- Die beigefügte Karte ausgefüllt un pünktlich eingesandt wird.
2.- Unsere Anweisungen bezüglich Behandlung, Wartung und Lagerung genau befolgt 2.- Unsere Anweisungen bezüglich Behandlung, Wartung und Lagerung genau befolgt werden.werden.
3.- Vom Kunden keine Anderungen an unseren Produkten vorgenommen werden.3.- Vom Kunden keine Anderungen an unseren Produkten vorgenommen werden.
4.- Haber seguido las instrucciones de instalación 4.- Haber seguido las instrucciones de instalación del presente manual.del presente manual.
Für Beschandigung oder Verlust an Eigentum oder Personen Für Beschandigung oder Verlust an Eigentum oder Personen beim Einbau oder Gebrauch der GALI-Geräte wird keinebeim Einbau oder Gebrauch der GALI-Geräte wird keine
Haftung übernommen.Haftung übernommen.
GARANZIA:GARANZIA:Durante UN ANNO dopo lDurante UN ANNO dopo la data d’acquisito, GALI offre garanzia per i difetti a data d’acquisito, GALI offre garanzia per i difetti di materiale o fabbricazione deidi materiale o fabbricazione dei
suoi prodotti. La garanzia comprende unicamente la sostituzione gratuita suoi prodotti. La garanzia comprende unicamente la sostituzione gratuita dei pezzi difettosi, ed esclude dei pezzi difettosi, ed esclude ogni altraogni altra
prestazione.prestazione.
Perche la garanzia sia valida, bisogna che:Perche la garanzia sia valida, bisogna che:
1.- La cartolina allegata sia compilata e spedita puntualmente.1.- La cartolina allegata sia compilata e spedita puntualmente.
2.- Le instruzioni d’impiego, immagazzinaggio e manutenzione di 2.- Le instruzioni d’impiego, immagazzinaggio e manutenzione di GALI vengano sempre rigorosamente osservate.GALI vengano sempre rigorosamente osservate.
3.- Il cliente non introduca delle modifiche sui 3.- Il cliente non introduca delle modifiche sui prodotti di GALI.prodotti di GALI.
4.- Haber seguido las instrucciones de instalación 4.- Haber seguido las instrucciones de instalación del presente manual.del presente manual.
Rifiutasi ogni responsabilitá per dan materiali o corporali evRifiutasi ogni responsabilitá per dan materiali o corporali eventuali che possano prodursi durante l’installazione oentuali che possano prodursi durante l’installazione o
funzionamento dei prodotti GALI.funzionamento dei prodotti GALI.

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CONTENT :CONTENT :
1.- INTRODUCIION1.- INTRODUCIION
2.- AIR STARTER SERIE A2.- AIR STARTER SERIE A
2.1.- CE – CONFORMITY OF STARTERS GALI2.1.- CE – CONFORMITY OF STARTERS GALI
2.2.- DESCRIPTION OF ELEMENTS2.2.- DESCRIPTION OF ELEMENTS
2.3.- IDENTIFICATION PLATE2.3.- IDENTIFICATION PLATE
2.4.- STARTER DATA2.4.- STARTER DATA
2.4.1.- TECHNICAL DATA2.4.1.- TECHNICAL DATA
2.4.2.- TORQUE/SPEED-POWER DIAGRAM and AIR FLOW DIAGRAM2.4.2.- TORQUE/SPEED-POWER DIAGRAM and AIR FLOW DIAGRAM
2.4.3.- EXTERNAL DIMENSIONS2.4.3.- EXTERNAL DIMENSIONS
3.- TRANSPOR3.- TRANSPORT AND T AND INFORMATION INFORMATION FOR ASSEMBLYFOR ASSEMBLY
3.1.- STATE DELIVERY3.1.- STATE DELIVERY
3.2.- TRANSPORT3.2.- TRANSPORT
3.3.- UNPACKING3.3.- UNPACKING
3.4.- STORAGE3.4.- STORAGE
4.- ASSEMBLY4.- ASSEMBLY
4.1.- INSTALATION4.1.- INSTALATION
4.2 -4.2 -
FITTING OF CONTROL INSTRUMENTS AND FITTING OF CONTROL INSTRUMENTS AND SERVOLUBRICATORSERVOLUBRICATOR
4.3.- SUPPLY OF COMPRESSED AIR4.3.- SUPPLY OF COMPRESSED AIR
4.4.- SUPPLY OF ELECTRIC POWER4.4.- SUPPLY OF ELECTRIC POWER
5.- FIRST START-UP5.- FIRST START-UP
5.1.- AIR FEEDING CIRCUIT5.1.- AIR FEEDING CIRCUIT
5.2.- CHECKING ASSEMBLY5.2.- CHECKING ASSEMBLY
5.3.- PUTTING INTO SERVICE5.3.- PUTTING INTO SERVICE
5.3.1.- PRIMING OF THE OIL INJECTION SYSTEM5.3.1.- PRIMING OF THE OIL INJECTION SYSTEM
5.3.2.- LUBRICANTING OILS5.3.2.- LUBRICANTING OILS
6.- OPERATION6.- OPERATION
6.1.- START-UP AND ENGAGEMENT6.1.- START-UP AND ENGAGEMENT
6.2.- START UP6.2.- START UP
6.3.- SHUTDOWN6.3.- SHUTDOWN
6.4.- DESENGAGEMENT6.4.- DESENGAGEMENT
6.5.- RESTART6.5.- RESTART
7.- SAFETY INDICATORS7.- SAFETY INDICATORS
8.- MAINTENANCE8.- MAINTENANCE
8.1.- GENERAL PRECAUTIONS8.1.- GENERAL PRECAUTIONS
8.2.- MAINTENANCE PROGRAM8.2.- MAINTENANCE PROGRAM
8.2.1.- MONTHLY REVISION8.2.1.- MONTHLY REVISION
8.2.2.- ANNUAL REVISION8.2.2.- ANNUAL REVISION
9.- CORRECTION OF POSSIBLE FAULTS9.- CORRECTION OF POSSIBLE FAULTS
10.- EXTERNAL 10.- EXTERNAL DIMENSIONDIMENSIONSS
11.- ACCESSORIES FOR THE INSTALLATION11.- ACCESSORIES FOR THE INSTALLATION
12.- SPARE PARTS12.- SPARE PARTS
12.1.- PARTS OF STARTER A4512.1.- PARTS OF STARTER A45
12.2.- PARTS OF KIT12.2.- PARTS OF KIT
12.3.- OTHER ELEMENTS12.3.- OTHER ELEMENTS
13.- DISTRIBUTION AND SERVICES13.- DISTRIBUTION AND SERVICES

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SAFETY INSTRUCTIONSSAFETY INSTRUCTIONS
IN THE COURSE OF THE TEXT, VARIOUS INDICATIONS APPEAR. FOR THEIR CORRECTIN THE COURSE OF THE TEXT, VARIOUS INDICATIONS APPEAR. FOR THEIR CORRECT
INTERPRETATION THE FOLLOWING MEANINGS OF THE SYMBOLS SHOULD BE KEPT INTERPRETATION THE FOLLOWING MEANINGS OF THE SYMBOLS SHOULD BE KEPT IN MIND:IN MIND:
MANDATORY REQUIREMENT: ANY INSTALLATION OF THE STARTER THAT DOESMANDATORY REQUIREMENT: ANY INSTALLATION OF THE STARTER THAT DOES
NOT COMPLY WITH THIS REQUIREMENT, SHALL BE NOT COMPLY WITH THIS REQUIREMENT, SHALL BE CONSIDERED NON-CONSIDERED NON-
CONFORMING.CONFORMING.
RECOMMENDATION:RECOMMENDATION: TO OBTAIN MAXIMUM LIFETIME AND BEST OPERATION TO OBTAIN MAXIMUM LIFETIME AND BEST OPERATION OFOF
THE STARTER.THE STARTER.
WARNING:WARNING: IF THECORRECTIVE ACTIONS DON’T TAKE, MAY OCCUR INJURY ORIF THECORRECTIVE ACTIONS DON’T TAKE, MAY OCCUR INJURY OR
DAMAGE.DAMAGE.
IN THE INDICATIONS CORRESPONDING TOIN THE INDICATIONS CORRESPONDING TO SAFETYSAFETY THE SYMBOL MEANINGS ESTABLISHED BY THETHE SYMBOL MEANINGS ESTABLISHED BY THE
REGULATIONS IN FORCE HAVE BEEN REGULATIONS IN FORCE HAVE BEEN RESPECTED.RESPECTED.
STARTER ASSEMBLY OF THE ENGINE MUST BE DONE BY QUALIFIED PERSONNEL. IN THIS REGARD,STARTER ASSEMBLY OF THE ENGINE MUST BE DONE BY QUALIFIED PERSONNEL. IN THIS REGARD,
THE QUALIFIED PERSONNEL MUST BE TRAINED, INSTRUCTED AND THE QUALIFIED PERSONNEL MUST BE TRAINED, INSTRUCTED AND FAMILIAR WITH THE SYSTEM.FAMILIAR WITH THE SYSTEM.
IN THE EVENT OF INJURY OR DAMAGE CAUSED BY IN THE EVENT OF INJURY OR DAMAGE CAUSED BY FAILURE TO FOLLOW THE SAFETYFAILURE TO FOLLOW THE SAFETY
INSTRUCTIONS OR PROCEDURES FOR IMPOPER CONDUCT, OR USING THE STARTER FOR OTHERINSTRUCTIONS OR PROCEDURES FOR IMPOPER CONDUCT, OR USING THE STARTER FOR OTHER
PURPOSES, THE MANUFACTURER IS PURPOSES, THE MANUFACTURER IS NOT RESPONSIBLE.NOT RESPONSIBLE.

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1.- INTRODUCTION1.- INTRODUCTION
These instructions are for installing GALI starters in These instructions are for installing GALI starters in the correspondent motor safely. If you read and the correspondent motor safely. If you read and respectedrespected
the following information, the team will have a proper operation and have a long service the following information, the team will have a proper operation and have a long service life.life.
The starters GALI The starters GALI operate safely, when they are operate safely, when they are properly selected, installed and maintained.properly selected, installed and maintained.
To ensure the safety of To ensure the safety of the starters have to take the starters have to take preventive measures. It is therefore absolutely necessary topreventive measures. It is therefore absolutely necessary to
fully read, understand and observe the dangers that may arise.fully read, understand and observe the dangers that may arise.
These instructions are made especially for These instructions are made especially for people involved in installation, dismantling, operation andpeople involved in installation, dismantling, operation and
maintenance.maintenance.
Respect the information in these instructions will ensure trouble-free operation techniquRespect the information in these instructions will ensure trouble-free operation techniques. If a es. If a failure to followfailure to follow
instructions, especially the chapter "Security", the starter could represent a mortal danger to instructions, especially the chapter "Security", the starter could represent a mortal danger to the operation andthe operation and
maintenance personnel.maintenance personnel.
2. - AIR STARTER SERIES A
2. - AIR STARTER SERIES A
The GALI air starters The GALI air starters are devices generally installed as auxiliary units of thermal motors or are devices generally installed as auxiliary units of thermal motors or turbines, for theirturbines, for their
start-up.start-up.
These starters are based on the principle of These starters are based on the principle of two geared rotors which are two geared rotors which are turned through the action of airturned through the action of air
pressure. This movement is subjected to the appropriate reduction to obtain a determined torque on the outputpressure. This movement is subjected to the appropriate reduction to obtain a determined torque on the output
shaft. To this shaft shaft. To this shaft the appropriate pinion is fitted and the movement thereof pulls the motor it the appropriate pinion is fitted and the movement thereof pulls the motor it is desired to start.is desired to start.
This pulling action is achieved by meshing the pinion of the This pulling action is achieved by meshing the pinion of the starter with a starter with a crown wheel usually fitted on thecrown wheel usually fitted on the
flywheel of the motor.flywheel of the motor.
The starters have internal mechanisms to achieve the meshing and avoid their start-up until it The starters have internal mechanisms to achieve the meshing and avoid their start-up until it has been carriedhas been carried
out successfully. They are out successfully. They are also provided with a also provided with a device that avoids reengagement.device that avoids reengagement.
2.1.- CE –CONFORMITY OF STARTERS GALI
2.1.- CE –CONFORMITY OF STARTERS GALI
The starters GALI The starters GALI are built, designed and tested are built, designed and tested according to Machinery Directive 98/37/CE and 2006/42/CE.according to Machinery Directive 98/37/CE and 2006/42/CE.
In addition to the directives and In addition to the directives and European standEuropean standards are also considered security policies and regulations forards are also considered security policies and regulations for
accident prevention.accident prevention.
All GALI starters All GALI starters are supplied with the “Declaration of incorporation of a quasi-machine”, according to Directiveare supplied with the “Declaration of incorporation of a quasi-machine”, according to Directive
2006/422006/42/CE (Annex II /CE (Annex II B)B)

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2.2. - DESCRIPTION OF THE ELEMENTS2.2. - DESCRIPTION OF THE ELEMENTS
The starter is made up The starter is made up of the following major blocks:of the following major blocks:
-- Main Main valve: valve: it serves it serves for ofor opening pening the the air pair passage assage to the to the interior interior of thof the stae starter.rter.
-- Head: Head: distribution distribution of of air air to to the the various various elements.elements.
-- Motor: it Motor: it includes includes the pthe pair of air of rotors anrotors and the d the casing casing inside inside which thwhich the rotatioe rotation takes n takes place.place.
-- Reducer Reducer and oand output utput shaft: transhaft: transmission smission necessary necessary to delito deliver the ver the appropriate appropriate torque torque and and speed speed to theto the
output pinion and produce the meshing and unmeshing movements thereof.output pinion and produce the meshing and unmeshing movements thereof.
-- Servo-interlock: Servo-interlock:
-- Exhaust Exhaust silencer: silencer: limits limits the the sound sound level level of of start-up.start-up.
The following diagram offers a view in The following diagram offers a view in cross section of the main cross section of the main componencomponents of the ts of the starter:starter:

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2.3.- IDENTIFICATION PLATE2.3.- IDENTIFICATION PLATE
In the plate is In the plate is included the GALI reference assembly, the serial number and the year of included the GALI reference assembly, the serial number and the year of manufacture. The platemanufacture. The plate
is situated in a is situated in a visible place and accessible.visible place and accessible.
The plate don’t have the market of the The plate don’t have the market of the CE, because the GALI starters CE, because the GALI starters are considered “quasi-maare considered “quasi-machines”,chines”,
according to the Machinery Directive 2006/42/CE (annex II B)according to the Machinery Directive 2006/42/CE (annex II B)
Besides of the plate, all stBesides of the plate, all starters have the following data marked on the body:arters have the following data marked on the body:
GALIGALI
30 BAR MAX G A4530 BAR MAX G A45 XX (X: (X: turning turning direction: direction: R R (right (right -CW) -CW) or or L L (left (left -CCW) -CCW) ))
NUMBER OF BASENUMBER OF BASE
ROTATION ROTATION (indicated (indicated by by an an arrow, arrow, according according to to turning turning direction)direction)
In the identification plate includes the In the identification plate includes the following data:following data:
SERIAL NUMBER / YEAR OF MANUFACTURE -------SERIAL NUMBER / YEAR OF MANUFACTURE -------
SET REFERENCE------------------------------------------------SET REFERENCE------------------------------------------------
MANUFACTURER'S ADDRESS ---------------------------MANUFACTURER'S ADDRESS ---------------------------
2.4.- STARTER DATA2.4.- STARTER DATA
2.4.1.- TECHNICAL DATA2.4.1.- TECHNICAL DATA
A45A45
MAXIMUM POWERMAXIMUM POWER 66 KW66 KW
MAXIMUM TORQUEMAXIMUM TORQUE 540 Nm540 Nm
MAXIMUM WORKING PRESSUREMAXIMUM WORKING PRESSURE 30 bar30 bar
NET WEIGHTNET WEIGHT 25.5 Kg25.5 Kg
SPEED AT MAXIMUM POWERSPEED AT MAXIMUM POWER 2300rpm2300rpm

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2.4.2.-2.4.2.- TORQUE/SPEED-POWER DIAGRAM and AIR FLOW DIAGRAMTORQUE/SPEED-POWER DIAGRAM and AIR FLOW DIAGRAM
2.4.3.- EXTERNAL DIMENSIONS2.4.3.- EXTERNAL DIMENSIONS

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3.- TRANSPORT AND INFORMATION FOR ASSEMBLY3.- TRANSPORT AND INFORMATION FOR ASSEMBLY
3.1.- ESTATE DELIVERY3.1.- ESTATE DELIVERY
Before delivery, GALI starters Before delivery, GALI starters have been examined and tested under various have been examined and tested under various operating conditionoperating conditions. The s. The resultsresults
of these tests are of these tests are recorded in a protocol.recorded in a protocol.
All the starters are factory ready for service.All the starters are factory ready for service.
3.2.- TRANSPORT
3.2.- TRANSPORT
The packing which they are provided with for The packing which they are provided with for delivery facilitates transport and storage, at the same time as delivery facilitates transport and storage, at the same time as itit
protects the starter from protects the starter from possible blows or surface damages.possible blows or surface damages.
The geometry of the starter is such that it is easy to The geometry of the starter is such that it is easy to located fastening elemlocated fastening elements which allow its transport orents which allow its transport or
lifting.lifting.
Heavy objects. May cause muscle damage or back pain.Heavy objects. May cause muscle damage or back pain.
Always use an adequate and proper lifting technique.Always use an adequate and proper lifting technique.
Some heavy objects may fall and cause serious injury.Some heavy objects may fall and cause serious injury.
Personnel should wear safety shoes.Personnel should wear safety shoes.
3.3.- UNPACKING
3.3.- UNPACKING
Remove fully the packaging. Remove the plastics plugs that clog the holes for Remove fully the packaging. Remove the plastics plugs that clog the holes for the inlet nozzle and air outlets the inlet nozzle and air outlets forfor
accessories. These plugs are to prevent dirt from accessories. These plugs are to prevent dirt from inside the starter before final assembly.inside the starter before final assembly.
3.4.- STORAGE
3.4.- STORAGE
To prevent damage, the starters have to be To prevent damage, the starters have to be stored in a place stored in a place closed, protected against weatheclosed, protected against weather impact, dirt,r impact, dirt,
dust, moisture, chemicals, dust, moisture, chemicals, extreme temperatures and mechanical damage.extreme temperatures and mechanical damage.
The starters leave the factory with The starters leave the factory with anti-rust grease that protects the internal mechanisms.anti-rust grease that protects the internal mechanisms.
Nevertheless, it is recommended to store them in a Nevertheless, it is recommended to store them in a dry place.dry place.
In the event of In the event of the starter incorporating an electro valve, protect this particularly from impact. Ifthe starter incorporating an electro valve, protect this particularly from impact. If
the starter will rthe starter will remain dismantleemain dismantled a long time, d a long time, protect the pinion and output shaft of protect the pinion and output shaft of the starterthe starter
by means of oil by means of oil or grease to prevent rusting.or grease to prevent rusting.
Cover the access holes to Cover the access holes to the interior of the the interior of the starter appropriately, avoiding the possible entry ofstarter appropriately, avoiding the possible entry of
dirt or particles of dirt or particles of any type. Take particular care with any type. Take particular care with the caps themselves, which couldthe caps themselves, which could
introduce or release loose particles into the interior.introduce or release loose particles into the interior.
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4.- ASSEMBLY4.- ASSEMBLY
4.1.- INSTALATION4.1.- INSTALATION
Not allowed to modify the starter Not allowed to modify the starter when the security and performance can be adverselywhen the security and performance can be adversely
affected. In this case, the CE shall be void.affected. In this case, the CE shall be void.
The assembly has to done only by qualified personnel. Qualified means that the personnel areThe assembly has to done only by qualified personnel. Qualified means that the personnel are
formed, trained and familiar with the system.formed, trained and familiar with the system.
The personnel must have read and understood the instruction and safety regulations beforeThe personnel must have read and understood the instruction and safety regulations before
starting work.starting work.
It is It is recommenrecommended the starter be coupled to the ded the starter be coupled to the motor by means of a motor by means of a front flange.front flange.
To secure the starter to To secure the starter to the flange are used quality screws 8.8 the flange are used quality screws 8.8 and tightened with a torque determined (seeand tightened with a torque determined (see
picture below):picture below):
If the coupling has to If the coupling has to be made unavoidabbe made unavoidably by cylindrical ly by cylindrical cradle, it is cradle, it is necessary to check that this adaptsnecessary to check that this adapts
perfectly without producing local stress, assisting it if perfectly without producing local stress, assisting it if necessary with an annular clamp.necessary with an annular clamp.
The starter can be mounted on any position on the motor, the most recommendable being toThe starter can be mounted on any position on the motor, the most recommendable being to
locate the silencer below the drive pinion shaft.locate the silencer below the drive pinion shaft.
8 SECURING SCREWS M128 SECURING SCREWS M12
TIGHTETIGHTENING TORQNING TORQUE 84UE 84 Nm.Nm.
SPECIAL NUT M16x1,50SPECIAL NUT M16x1,50
TIGHTENING TORQUE 98TIGHTENING TORQUE 98

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IndependIndependently of the assembly positions of tently of the assembly positions of the starter as a he starter as a whole with respect to the whole with respect to the motor, both the intakemotor, both the intake
nozzle and the exhaust silencer are directional, to facilitate their adaptation to the motor.nozzle and the exhaust silencer are directional, to facilitate their adaptation to the motor.
Four positions are possible, at 90º to each Four positions are possible, at 90º to each other, as indicated in the following figure:other, as indicated in the following figure:
If not specified otherwise, the position A If not specified otherwise, the position A is that delivered as standard.is that delivered as standard.
To change from one position to another, it is To change from one position to another, it is necessary to remove the four necessary to remove the four screws 01 and rotate the intakescrews 01 and rotate the intake
nozzle 02, taking care not to nozzle 02, taking care not to damage the O-ring that joins the two damage the O-ring that joins the two pieces and situate the flexible pipe in thepieces and situate the flexible pipe in the
most favourable posimost favourable position. Be careful to avoid the entry of dirt to tion. Be careful to avoid the entry of dirt to the interior of the starter. Replace the screws,the interior of the starter. Replace the screws,
applying a torque of 70 Nm.applying a torque of 70 Nm.
After fixed the starter to the engine:After fixed the starter to the engine:
It should be verified that tIt should be verified that there is adequate play between drive pinion and crown wheel, and that it is here is adequate play between drive pinion and crown wheel, and that it is constantconstant
over the length of the over the length of the tooth edge. Check if the front tooth edge. Check if the front distance of the gearing is that distance of the gearing is that indicated. Also respect theindicated. Also respect the
screw tightening torques of the screw tightening torques of the following diagram.following diagram.
JJ
nn

The starter has to be firmly joined to the motor body (not to the bed or The starter has to be firmly joined to the motor body (not to the bed or other attachedother attached
elements). To avoid vibrations between the starter and the connection pipe, the installation iselements). To avoid vibrations between the starter and the connection pipe, the installation is
recommenderecommended near the starter of d near the starter of a straight length of flexible pipe of a straight length of flexible pipe of at least 300 mm, whichat least 300 mm, which
complies with the regulations relative to complies with the regulations relative to pipes under pressure (97/23/EC).pipes under pressure (97/23/EC).
If it is If it is not possible to secure the starter to the body of the motor, make sure that in thenot possible to secure the starter to the body of the motor, make sure that in the
operation thereof no vibrations are operation thereof no vibrations are produced which affect the produced which affect the distance between the drive piniondistance between the drive pinion
and the crown wheel of the and the crown wheel of the motor flywheel.motor flywheel.
m m (DP) (DP) alfa alfa Jn Jn (mm)(mm)
2.540 (10)2.540 (10)
2.752.75
33
3.175 (8)3.175 (8)
0.3 – 0.60.3 – 0.6
3.53.5
4.233 (6)4.233 (6)
20º20º
33
0.4 – 0.70.4 – 0.7
3.5 3.5 0.7 0.7 - - 11
15º15º
2.117 (12)2.117 (12) 12º12º 0.3 – 0.50.3 – 0.5
4 SCREWS M124 SCREWS M12
TIGHTENING TORQUE 84 NmTIGHTENING TORQUE 84 Nm

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
4.2.- FITTING OF CONTROL INSTRUMENTS AND SERVOLUBRICATOR4.2.- FITTING OF CONTROL INSTRUMENTS AND SERVOLUBRICATOR
Connect control instruments as per Connect control instruments as per installation scheme. Fit the push-button valveinstallation scheme. Fit the push-button valve ““ V”V” at a maximum distance oat a maximum distance o
5 metre from the 5 metre from the starter and use flexible pipe of starter and use flexible pipe of 2.5 mm inner diameter for connection. If the 2.5 mm inner diameter for connection. If the control pipe has tocontrol pipe has to
be longer, fit a be longer, fit a solenoid valve near the starter and connect same with an electrical remote control valve. solenoid valve near the starter and connect same with an electrical remote control valve. In thisIn this
case it is case it is recommendrecommended using a starter equipped with a ed using a starter equipped with a GALI starting limiter.GALI starting limiter.
In installation comprising automatic starting and engine control equipment, the push-button valveIn installation comprising automatic starting and engine control equipment, the push-button valve ““ V”V” can becan be
replace by a solenoid valve.replace by a solenoid valve.
Fit the Fit the servolubricatoservolubricatorr ““ S”S” vertically in vertically in a well visible and practicable place to a well visible and practicable place to allow for easy priming, control andallow for easy priming, control and
refilling.refilling.
4.3. - SUPPLY OF COMPRESSED AIR
4.3. - SUPPLY OF COMPRESSED AIR
The starter is designed to deliver its The starter is designed to deliver its maximum torque at 30 bar, although this pressure will not maximum torque at 30 bar, although this pressure will not always bealways be
necessary to carry out start-up. necessary to carry out start-up. The minimum pressure necessary to achieve motor start-up will depend on eachThe minimum pressure necessary to achieve motor start-up will depend on each
specific application. GALI guaranteespecific application. GALI guarantees that all s that all A45 starters carry out A45 starters carry out the meshing movementhe meshing movement and main valvet and main valve
opening at least up to 8 bar.opening at least up to 8 bar.
In no case should the In no case should the starter be subjected to pressures greater than 30 bar.starter be subjected to pressures greater than 30 bar.

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
The air should arrive at The air should arrive at the starter clean and dry. the starter clean and dry. It is It is recommenrecommended an automatic purge beded an automatic purge be
fitted in the tank fitted in the tank and a GALI air and a GALI air filter be connected immediately before the starter. Thefilter be connected immediately before the starter. The
installation should foresee a horizontal stretch for installation of the filter.installation should foresee a horizontal stretch for installation of the filter.
Unless expressly recommended otherwise, the inside diameter of the feeding pipe should notUnless expressly recommended otherwise, the inside diameter of the feeding pipe should not
at any point be less than 45 mm or 1 ¾ inches.at any point be less than 45 mm or 1 ¾ inches.
In the case of long pipes, the inside diameter should be greater than the minimumIn the case of long pipes, the inside diameter should be greater than the minimum
recommended. The feeding conduit should have as short a run as possible and a minimum ofrecommended. The feeding conduit should have as short a run as possible and a minimum of
changes of direction.changes of direction.
To guarantee safety in starter maintenance, it is necessary to incorporate a lockable andTo guarantee safety in starter maintenance, it is necessary to incorporate a lockable and
airtight shutairtight shut off valve which assures the isolation against pressure in the access line tooff valve which assures the isolation against pressure in the access line to
the starter when the valve is cthe starter when the valve is c losed.losed.
4.4. - SUPPLY OF ELECTRIC POWER
4.4. - SUPPLY OF ELECTRIC POWER
In the cases where the In the cases where the control system incorporates an electro valve directly mounted on the starter, control system incorporates an electro valve directly mounted on the starter, it will beit will be
necessary to connect the supply voltage, according to the indications for the necessary to connect the supply voltage, according to the indications for the same.same.
The The eleelectrical insctrical installation has to ctallation has to c omply womply w ith thith th e ree requirements of thquirements of th e Low Voltagee Low Voltage
EleElectrotechnical ctrotechnical ReRegulations.gulations.

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5.- FIRST START UP5.- FIRST START UP
5.1. - AIR FEEDING CIRCUIT5.1. - AIR FEEDING CIRCUIT
The tube should be cleaned with pressurised air before being coupled to the starter, tThe tube should be cleaned with pressurised air before being coupled to the starter, takingaking
particular care to prevent loose particles reaching the interior, due to particular care to prevent loose particles reaching the interior, due to welding the pipes or forwelding the pipes or for
any other reason.any other reason.
5.2. - CHECKING ASSEMBLY
5.2. - CHECKING ASSEMBLY
CaCarry out all trry out all the installation checks without he installation checks without pressure in the line.pressure in the line.
Check that the installation has been carried out in accordance with Check that the installation has been carried out in accordance with the general instructions provided abovethe general instructions provided above. In. In
particular, verify that the line particular, verify that the line has no passing restrictions, with regard to that indicated in has no passing restrictions, with regard to that indicated in point 4.3.point 4.3.
Test for leaks and check that the control circuit is not choked.Test for leaks and check that the control circuit is not choked.
Check that the air Check that the air receiver is charged and that the flow receiver is charged and that the flow valve is openedvalve is opened
5.3. – PUTTING INTO SERVICE5.3. – PUTTING INTO SERVICE
ALALWAYS RESPECT THE SAFETY INSTRUCTIONS WAYS RESPECT THE SAFETY INSTRUCTIONS OF THIS MANUALOF THIS MANUAL
Before conneBefore connecting cting the starter to an installation that is the starter to an installation that is in service, the air should alwaysin service, the air should always
be discharged from it.be discharged from it.
When the installation is completed, open the air feed valve carefully, observing if When the installation is completed, open the air feed valve carefully, observing if there is any leak; in there is any leak; in such asuch a
case, close it again, empty the case, close it again, empty the pipe slowly and clear the problem.pipe slowly and clear the problem.
Check the adjustment of the auto-start device (if Check the adjustment of the auto-start device (if installed), to ensure:installed), to ensure:
-the speed of the starter shaft never exceeds the value of 2500 r/min for type A45-the speed of the starter shaft never exceeds the value of 2500 r/min for type A45
-the starter stops working, once -the starter stops working, once the engine has attained a speed 1 to 1.5 the engine has attained a speed 1 to 1.5 times its ignitiontimes its ignition
speed.speed.
Check for correct meshing of tCheck for correct meshing of the driving pinion with the flywheel gear ring he driving pinion with the flywheel gear ring by jeans of severalby jeans of several
short starter impulses.short starter impulses.

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-
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
Do not operate the starter at pressures higher than those inDo not operate the starter at pressures higher than those in dicated in thedicated in the
characharacteristics cteristics of tof the equipmehe equipment.nt.
The installation of a gauge connected to the pipe at The installation of a gauge connected to the pipe at the entrance of air to the entrance of air to the starter allowsthe starter allows
you to ensure there is no air remaining in the circuit and when the starter work mayyou to ensure there is no air remaining in the circuit and when the starter work may
determine the effective pressure of the supplydetermine the effective pressure of the supply
5.3.1.- PRIMING OF THE OIL INJECTION SYSTEM
5.3.1.- PRIMING OF THE OIL INJECTION SYSTEM
The priming operation shoulThe priming operation should always be carried out d always be carried out before the first before the first start. Never operate the starter start. Never operate the starter if theif the
lubrication system does not work lubrication system does not work properly.properly.
The servolubricator is an auto-priming unit. Before its first The servolubricator is an auto-priming unit. Before its first operationoperation, we advise, however, to , we advise, however, to proced as follows:proced as follows:
Adjust the injection volume to its maximum. Actuate 2-3 times Adjust the injection volume to its maximum. Actuate 2-3 times the push-button and then adjust again the oilthe push-button and then adjust again the oil
injection to the volume as per detailed below:injection to the volume as per detailed below:
DDuurraattiioon n pprreessss AA4455
<2 3<2 3
2 2 - - 6 6 44
6 6 - - 10 10 66
NeNever operaver operate the starter if the lubrite the starter if the lubrication systcation syst em does not work em does not work properly.properly.
5.3.2.- LUBRICANTING OILS
5.3.2.- LUBRICANTING OILS
We strongly recommend employinWe strongly recommend employing for the g for the servolubricator oil of low viscosity servolubricator oil of low viscosity index, low freezeing point (lessindex, low freezeing point (less
than -25ºC= 13ºF), with good antirust properties and compatible with air humidity. Such oils than -25ºC= 13ºF), with good antirust properties and compatible with air humidity. Such oils are generally usedare generally used
for pneumatic tools.for pneumatic tools.
A type SAE A type SAE 10 motor oil can be 10 motor oil can be employed as well. In case of employed as well. In case of extremely low temperature (less than -20ºC= -4ºF),extremely low temperature (less than -20ºC= -4ºF),
special (Turbo Oil) oil should be used, however.special (Turbo Oil) oil should be used, however.
The servolubricator is lubricated with oil: TELLUS 32 oil.The servolubricator is lubricated with oil: TELLUS 32 oil.

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6. - OPERATION6. - OPERATION
6.1. - START-UP AND MESHING6.1. - START-UP AND MESHING
The starter has two successive operations:The starter has two successive operations:
-- First actioFirst action: in n: in which thwhich the pine pinion carrieion carries out s out an aan approach pproach movement movement to the to the crown whcrown wheel aeel andnd
simultaneously a double turn that favours the meshing of both elements. Only when the meshing hassimultaneously a double turn that favours the meshing of both elements. Only when the meshing has
been completed succebeen completed successfully is it ssfully is it possible to proceed to the second movement.possible to proceed to the second movement.
--
 Second Second movement: the movement: the main main valve is valve is opened, opened, giving the giving the motor body motor body the the possibilitpossibility y to to develop itsdevelop its
maximum power.maximum power.
6.2. - START UP
6.2. - START UP
Once the second movement has been carried out, the starter Once the second movement has been carried out, the starter accelerates the motor very quickly, therebyaccelerates the motor very quickly, thereby
reducing losses in the reducing losses in the cylinders to the cylinders to the maximum until the compression is maximum until the compression is achieved under appropriate conditionachieved under appropriate conditionss
for producing ignition if the fuel feed is for producing ignition if the fuel feed is correct.correct.
6.3. - SHUTDOWN
6.3. - SHUTDOWN
The shutdown can take place for different reasons:The shutdown can take place for different reasons:
- FOR ABSENCE OF SIGNAL- FOR ABSENCE OF SIGNAL
If the signal fed by the electro valve or the air If the signal fed by the electro valve or the air plunger is cut off, the starter is stopped and disengages.plunger is cut off, the starter is stopped and disengages.
Control of the signal time Control of the signal time can contribute to reducing the consumption of start-up air andcan contribute to reducing the consumption of start-up air and
lengtheninlengthening the useful life g the useful life of the starter.of the starter.
- FOR BACKWARD MOTION OF THE DRIVE PINION
- FOR BACKWARD MOTION OF THE DRIVE PINION
At the moment when the motor comes into At the moment when the motor comes into operation on its own, the greater torque generated by the operation on its own, the greater torque generated by the latterlatter
causes disengagement and an internal mechanism produces shutdown of the starter.causes disengagement and an internal mechanism produces shutdown of the starter.
6.4. – DISENGAGEMENT
6.4. – DISENGAGEMENT
When shutdown takes place for any of When shutdown takes place for any of the reasons indicated in point 5.4, the drive pinion is the reasons indicated in point 5.4, the drive pinion is automaticalautomaticallyly
withdrawn to the idle position.withdrawn to the idle position.
6.5. - RESTART
6.5. - RESTART
When the starter has been stopped, it will When the starter has been stopped, it will remain immobile until the control air pressure disappears (electroremain immobile until the control air pressure disappears (electro
valve or plunger), for which rvalve or plunger), for which reason, in order to operate the starter eason, in order to operate the starter again, it is necessary to again, it is necessary to cease acting on thecease acting on the
plunger or to disable the electro valve briefly.plunger or to disable the electro valve briefly.
Since the actual starter mechanisms are incapable of detecting whether the motor is Since the actual starter mechanisms are incapable of detecting whether the motor is rotating or has stoppedrotating or has stopped
after a start-up intent, this after a start-up intent, this operation prevents the starter from insisting on another meshing action while theoperation prevents the starter from insisting on another meshing action while the
person in charge of controlling the same is person in charge of controlling the same is not sure that the not sure that the motor is totally at motor is totally at rest, preventing the drive pinionrest, preventing the drive pinion
from attempting to engage if the crown wheel of from attempting to engage if the crown wheel of the motor is still the motor is still in motion, which could lead to serious damage.in motion, which could lead to serious damage.
Before attempting a new start-up always make sure that Before attempting a new start-up always make sure that the crown wheel of the the crown wheel of the motor hasmotor has
stopped.stopped.

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
7. – SAFETY INDICATIONS7. – SAFETY INDICATIONS
AlAlwways ays pay pay ththe maxe maximimum um attattententioion tn to po posossisi blble air e air leakleaks. As. Alwlways ays wear wear ear prear protot ectectioionn
when this when this starter is tstarter is t ested or compressed air discested or compressed air dischargeharges are made in the installation.s are made in the installation.
In the exha
In the exhaust ust high shigh s onic energy levels can be produconic energy levels can be produc ed.ed.
AlAlwways ways w ear suear su ititablable eye pre eye pr ototectectioion fn for or any any maimaintntenancenanc e ope operateratioion on of tf the she startarterter..
For any operaFor any operation on tion on the starter, you should always closthe starter, you should always clos e the supply and empty thee the supply and empty the
air feeair feed pipe, by acting on d pipe, by acting on the plunger when the installation is the plunger when the installation is air and the eleair and the electricallyctrically
controllcontroll ed valve ed valve button wbutton w hen the installahen the installation is tion is eleelectric.ctric.
Disconnect,Disconnect, by means of a lockable shutoff valve
by means of a lockable shutoff valve, the air supply hos, the air supply hos e beforee before
installing, dismantling or adjustiinstalling, dismantling or adjusti ng any ang any accessory of thiccessory of this starter. Ts starter. The lock shouldhe lock should
remaremain in in in place until operations oplace until operations o n the starter are completed.n the starter are completed.
Before conneBefore connecting cting the starter to an installathe starter to an installation that is tion that is in service, you should alwaysin service, you should always
discharge the air pressure in the same. If there is a pressure gauge at the inlet to thedischarge the air pressure in the same. If there is a pressure gauge at the inlet to the
starter, use it check fstarter, use it check f or absence of pressure.or absence of pressure.
To aTo avoid the risk of void the risk of explosion, refraexplosion, refrain from usiin from using air hoses or couplings in tng air hoses or couplings in t hehe
installation which are damaged or have not been accepted by the competentinstallation which are damaged or have not been accepted by the competent
inspection.inspection.
Neve
Never make the equipment wr make the equipment w ork abovork above the maximum ue the maximum u seable pressure (30 seable pressure (30 bar).bar).IfIf
there is a pressure gauge at the inlet to the starter, use it check for absence ofthere is a pressure gauge at the inlet to the starter, use it check for absence of
pressure.pressure.
HaHands or otnds or ot her body parts should be kept clear of the drive pinion F of the starter orher body parts should be kept clear of the drive pinion F of the starter or
the crown wheel of tthe crown wheel of the motor when air pressure is present in he motor when air pressure is present in the start-up installation.the start-up installation.
Risk of
Risk of impact and entrapmeimpact and entrapment.nt.
Do not positDo not posit ion yoursion yours elf in the diself in the dis charge acharge area of compressed area of compressed air (withinir (within
approximateapproximately ly 3m from the exha3m from the exhaust silust sil enceencer) during start-up, nor lear) during start-up, nor leave loose objectsve loose objects
there that could be displaced by the same.there that could be displaced by the same.

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
8. - MAINTENANCE8. - MAINTENANCE
8.1. - GENERAL PRECAUTIONS8.1. - GENERAL PRECAUTIONS
ALALWAYS RESPECT SAFETY INDICATIONS DESCRIBED IN THIS MANUAWAYS RESPECT SAFETY INDICATIONS DESCRIBED IN THIS MANUALL
Always close the shutoff valve with Always close the shutoff valve with a padlock when carrying out any kind a padlock when carrying out any kind of maintenance task on theof maintenance task on the
installation. Discharge the air remaining in the pipe by activating the electrically controlled valve (installation. Discharge the air remaining in the pipe by activating the electrically controlled valve (the starter will
the starter will
try to work, try to work, pay attention to the movements that take place)pay attention to the movements that take place), or else allow this air to discharge smoothly by, or else allow this air to discharge smoothly by
slowly loosening any plug.slowly loosening any plug. If there is a pressure gauge at the inlet to the starter, use it check for absenceIf there is a pressure gauge at the inlet to the starter, use it check for absence
of of pressure.pressure.
Always use original GALI spare parts. Always use original GALI spare parts. The spare parts that are The spare parts that are not GALI originals can generatenot GALI originals can generate
hazards or malfunctioning of the starter.hazards or malfunctioning of the starter.
8.2. - MAINTENANCE PROGRAM
8.2. - MAINTENANCE PROGRAM
The preventive maintenaThe preventive maintenance of the GALI nce of the GALI starters greatly depends on the use that the starters greatly depends on the use that the corresponding user makescorresponding user makes
thereof, both for the frequency of start-ups and for the type of motor. Indeed, a starter that never worksthereof, both for the frequency of start-ups and for the type of motor. Indeed, a starter that never works
deteriorates more quickly than one which does so with a deteriorates more quickly than one which does so with a certain frequency (for example, once a week).certain frequency (for example, once a week).
Periodically check the oil level which should always be Periodically check the oil level which should always be servolubricatoservolubricator between MAX. andr between MAX. and
MIN..MIN..
If the oil If the oil has to be replaced by other has to be replaced by other low temperature must be completely disassembled the starter, be carefullylow temperature must be completely disassembled the starter, be carefully
cleaned, ensuring that no residual oil before the lock could cause the cleaned, ensuring that no residual oil before the lock could cause the starter.starter.
Then lubricate all parts with the new Then lubricate all parts with the new oil and re-assemble the starter.oil and re-assemble the starter.
To achieve maximum duration and reliability in the operation of the GALI starter, To achieve maximum duration and reliability in the operation of the GALI starter, thethe
maintenanmaintenance program should be ce program should be carried out which carried out which is detailed next.is detailed next.

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8.2.1. - MONTHLY REVISION8.2.1. - MONTHLY REVISION
GENERAL REVISION OF INSTALLATIONGENERAL REVISION OF INSTALLATION
AcActition on to to carcarry ry ouout t TooTools ls In tIn the evenhe even t ot of df defecefectt
11
Observe if there are leaks in theObserve if there are leaks in the
installation.installation.
Close the Close the correspondincorresponding general shutoffg general shutoff
valve, empty the pipe and replacevalve, empty the pipe and replace
deteriorated element.deteriorated element.
22
Observe Observe if if there there are are cracks cracks in in flexible flexible pipe pipe Visual Visual Close Close the the correspondincorresponding g general general shutoffshutoff
valve, empty the pipe and replace flexiblevalve, empty the pipe and replace flexible
pipe.pipe.
33 Close the general shutoff valve withClose the general shutoff valve with
padlock and empty the pipe slowly.padlock and empty the pipe slowly.
44
Observe Observe wear wear in in flanks flanks of of the the drive drive pinion pinion Visual Visual Remove Remove lock lock nut, nut, fit fit new new pinion pinion andand
replace the nut with replace the nut with the correspondingthe corresponding
torque (point 4.1)torque (point 4.1)
55
Observe cracks or marks of the driveObserve cracks or marks of the drive
pinionpinion
Visual Visual Remove Remove lock lock nut, nut, fit fit new new pinion pinion andand
replace the nut with replace the nut with the correspondingthe corresponding
torque (point 4.1)torque (point 4.1)
66 Rotate Rotate the the pinion pinion manually manually Carry Carry out out starter starter internal internal inspectioninspection
77 Verify Verify tightness tightness of of front front securing securing screws screws TorqueTorque
wrenchwrench
Set torque as per point 4.1Set torque as per point 4.1
88 Verify Verify tightness tightness of of pinion pinion securing securing nut nut TorqueTorque
wrenchwrench
Set torque as per point 4.1Set torque as per point 4.1
99 Verify Verify state state of of wiring wiring Visual Visual Replace Replace wiring wiring and and protect protect itit
appropriatelyappropriately
10 10 Verify Verify electrically electrically controlled controlled valve valve securing securing Visual Visual Retighten Retighten screwsscrews
11 11 Open Open general general shutoff shutoff valvevalve
8.2.2. - ANNUAL REVISION
8.2.2. - ANNUAL REVISION
-GENERAL REVISION: CHANGE OF SETS -GENERAL REVISION: CHANGE OF SETS OF GASKETSOF GASKETS
Be sure to have at hand a set of seals ref. Be sure to have at hand a set of seals ref. 52904015290401

GENERAL REVISION: CHANGE OF SETS OF GASKETSGENERAL REVISION: CHANGE OF SETS OF GASKETS
AcActition on to to carcarry ry ouout t TooTools ls In tIn the evenhe even t ot of df defecefectt
11 Close the general shutoff valve withClose the general shutoff valve with
padlock and empty the pipe.padlock and empty the pipe.
2 2 Loosen Loosen the the 4 4 nuts nuts 01. 01. Set Set key key 10 10 Change Change the the gasket gasket 0202
3 3 Loosen Loosen the the 4 4 screws screws 03. 03. Allen Allen key key 6 6 Change Change the the gasket gasket 0404
4 4 Withdraw Withdraw main main valve valve unit unit 05 05 ManualManual
55 Remove special nut 06Remove special nut 06
Remove nut 09Remove nut 09
Set key 8Set key 8
Set key 7Set key 7
Change cup-shaped gasket 07Change cup-shaped gasket 07
Change gasket 08,09,10,24Change gasket 08,09,10,24
6 6 Mount Mount nut nut 09 09 and and washer washer key key 08 08 and and 0707
77 Place main valve in its housing andPlace main valve in its housing and
position with the pinposition with the pin
ManualManual
88 Loosen plug 11Loosen plug 11
Loosen membrane 12Loosen membrane 12
Set key 12Set key 12
Manual Manual Change Change membrane membrane 1212
9 9 Mount Mount plug plug 11 11 with with sealant sealant Set Set key key 1212
1010 Remove screw 15Remove screw 15
Remove subassemblyRemove subassembly
Allen Allen key key 4 4 Change Change gaskets gaskets 16, 16, 17 17 and and 1818
11 11 Connect Connect feeding feeding sleevesleeve

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