Gardeners SunLite 8590049 User manual

S Rev /
Parts Included
Qty.
Frame: SL Vertical Bars 
SR Vertical Bars 
S Vertical Bars 
ST Side Bars 
SB Side Bars 
A Bars 
A Shelf Bars 
Poly Trays 
Lights: Light Fixtures 
Ballasts 
T- Light Tubes 
' Electrical Cords 
Link Cords 
Hardware: Ball Chains 
Chain Connectors 
Large Split Rings 
Small Split Rings 
Chain Grips 
/" Bolts 
" Bolts 
End Plugs 
Bolt Caps 
Casters 
Caster Inserts 
Tools Required
Phillips screwdriver
Hammer or rubber mallet
Needle-nose pliers
Twist tie, optional
Note: Assembly is easier
with two people
Standard 2-Tier SunLite®Garden
Our Vermont-made SunLite®Gardens employ the latest in lighting technology to give your plants the ideal quality and intensity of
light for optimum growth. You can start plants from seed, grow herbs, houseplants and even orchids.
Our ultra-light fixtures have a slim profile to give plants plenty of headroom. They measure a full " wide to ensure even light
coverage across each shelf. Inside, there are two T- bulbs that produce an abundance of brilliant, full-spectrum light. These bulbs use
% less energy than standard fluorescent bulbs and provide up to , hours of use.
Each fixture has its own pull chain for easy height adjustments, plus electronic ballasts to eliminate buzzing. This complete light
garden includes frame and fixtures, T- bulbs, watertight trays and casters.
With the help of one other person, you can assemble your -Tier SunLite®Garden in about an hour. Put the Frame together first,
then assemble the Lights and hang them in the frame.
Before you begin, identify and organize all the parts on a flat, clean surface and gather your tools. As you organize the parts, note
that most pieces are labeled with a part number. Follow the illustrations closely to be sure the parts are oriented correctly as you put
them together. Assembly begins on the next page.

—2—
Frame Assembly
Step 1. Organize all parts on a flat, clean surface. All frame parts are
labeled with a letter and number. See corresponding parts list. Use
a hammer or rubber mallet to tap an End Plug into the tops of each
SR (right) and SL (left) Vertical Bar. Important note: The top of the
SR and SL Bars have bolt holes through  sides of the bar. The
bottom of the bars have bolt holes in all  sides of the bar.
Step 2. Take an S Vertical Bar and find the nut insert located inside the
end (Figure  detail). Using the shorter /” bolt, connect an ST
Bar to the top of the S Vertical Bar by screwing the bolt through the
ST bar and into the nut insert (Figure  detail). The Bolt will be fully
inside the ST when tightened.
Tip: Make sure the bolt enters the nut insert straight. If the nut insert
is off center, use a hammer and a bolt to tap the sides of the nut
insert gently until it is level.
Tip: You may need to loosen bolts as you go through the rest of the
assembly, so only partially tighten them for now.
Step 3. Using a ” bolt, attach an SB Bar to the bottom of the S
Vertical Bar (Figure ).
Step 4. Connect an SL and an SR Vertical Bar to the ends of the SB.
Insert the bolt through the large hole in the vertical bar first, then the
small hole, then the nut, so that your screwdriver is inside the bar
when tightening. The head of the bolt will be flush against the inside
wall of the SL and SR Bars when tightened. Attach the ST between the SL and SR (Figure ). The first side is complete.
Step 5. Repeat Steps  through  to assemble the second side frame, then firmly tighten all bolts on both Side Frames, making sure
the bars are flush with one another.
Important: Assemble both sides before proceeding.
Step 6. Connect the ends of an A Bar between the top
ST Bars (Figure ). The open track of the A Bar
should face toward the ground. Insert the bolt through
the predrilled hole above each Guide Hole, then screw
the bolt into the end of the A Bar on both ends
(Figure ). Connect the remaining A Bar to the S
Vertical Bars at the lower tier.
Step 7. Connect the A Shelf Bars to the SL and SR
Vertical Bars at each tier (Figure ). Each A Shelf Bar
is box-shaped with a thin flange. Make sure the wide
flat side of the flange is flush with the outside of the
S Bars on each side and pointing toward the top of
the unit. The box-shaped portion of the Shelf Bars are
positioned inside to hold the Poly Trays (Figure ).
Step 8. You may now tighten all bolts on the frame,
holding the bars in place as you tighten. With the frame
upright, make sure all outside edges of the bars are
flush and secure. Adjust the bars as necessary.
Step 9. Gently lay the entire frame on its side. Place a
Caster Insert into the bottom of all four S Vertical Bars.
Firmly push a Caster into each insert until it clicks into
place (Figure ).
Step 10. Stand the unit upright. Cover all the bolt holes
with Bolt Caps. Place Poly Trays on the A Shelf
Crossbars. The frame assembly is finished.
End Plug
End Plug
2" Bolt
2" Bolt
Bolt Cap
Bolt Cap 2" Bolt
Side Frame Assembly
Figure 1
S3T
S3B
Nut insert
S2
S3T
Bottom of S1 bars
have 4 bolt holes
Figure 2
Caster Insert
Caster
S3T
S3T
S3B
S3B
Box side of A4 Shelf Bars
face inside and the thin
flanges are positioned up.
2" Bolt
Bolt Cap
3/4" Bolt
Note:
Larger
hole
faces
outside
of frame.
3/4" Bolt

—3—
Light Fixture Assembly
Step 1. Place a Light Fixture Hood upside down on a level surface. This will reveal the Ballast Clips
inside (Figure ). Important: Remove the Light Tubes to prevent breakage during assembly
(Figure ). Reinstall them when the light fixture assembly is complete.
Step 2. Locate the Ballasts and note that each end of the Ballast has an open pin (female) and
closed pin (male) socket. Important: Place the Ballasts into the Hood so that each end of the
Light Fixture has a male and female end, exactly as shown in Figure . Push a Ballast into each
set of Clips, making sure to center the Ballasts in place (Figure ). Repeat for both Light Fixtures.
Step 3. Plug the Electrical Cord into the male end of one Ballast.
Step 4. On the opposite end of the Light Fixture, use a Link Cord to connect the two Ballasts. Snap
it firmly into place. (The Link Cord is specifically molded to fit only one way on the end of each
Ballast. If is does not fit, make sure the Ballasts are positioned with one male and one female
socket at each end of the Light fixture.). Repeat Steps  through  for the other fixture.
Step 5. To install the Light Tubes, slide the pins on the Light Tube into the Ballast sockets, then
gently twist the tube  degrees until it “locks” into place (Figure ). Installing the Tubes
correctly ensures that they will produce the optimum amount of light. Do not force the Tubes
into place. Repeat to install all Light Tubes. Place one Light Fixture on each Poly Tray in the
assembled Frame. Turn them over so that the Tubes are facing down and the Power Cords are
on the same end of the Frame. Remove the protective plastic film from the black side of the
Light Fixture Hoods.
Fluorescent Bulb Care and Disposal
To ensure maximum light output, clean the fluorescent tubes monthly with a soft dry cloth.
The light intensity of fluorescent bulbs diminishes over time. When it’s time to replace your
bulbs, please dispose of them safely at your recycling center.
T- Fluorescent Bulbs contain Mercury and must be disposed in accordance with Disposal Laws.
See www.lamprecycle.org or call --- for disposal information.
assembly continues on next page, over please
Figure 4
Light Tube
Twist 90
degrees until
Tube “locks”
into place.
Reverse to
remove Tube.
Figure 3
female end
Ballast
Ballast Clip
male end
Remove Light Tubes
before installing
Ballasts

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Ball Chain Assembly
Step 1. Attach a Chain Connector to each Large Split Ring (Figure ). If
necessary, use needle-nose pliers to pry and hold open the Split Rings.
Step 2. Connect one end of each Ball Chain to a Chain Connector on
the Large Split Rings. The last ball of each chain will “snap” onto the
connector (Figure ).
Step 3. Take the loose end of one Ball Chain and thread it through the
Chain Grip (Figure  detail) then through the Guide Hole in the side and
near the top of the S Bar (Figure ). Direct the loose end of the chain
over the spacer inside the A Bar (Figure ). If this proves difficult,
attach a twist-tie to the end of the chain to help lead the chain over the
Spacer. Repeat this step to install the Ball Chains on both sides and at
each tier of the Frame.
Step 4. Attach a Chain Connector and Small Split Ring to the end of each
Ball Chain (Figure ). Repeat this step for all Light Fixtures.
Step 5. Find the two slots with the “T”-shaped tabs in the top of each
Light Fixture. Hook each hanging Small Split Ring around the
“T”-shaped tabs (Figure ). Tip: Angle the ring around one side of the
T, then the other.
Adjusting the Fixtures
Step 1. Check the Ball Chains to make sure they are correctly positioned
and move freely through the Chain Grips when pinched. Important:
Support the Light Fixture with one hand when pinching the Chain
Grips.
Step 2. Adjust the height of the Light Fixture one side at a time by pulling
the chain out of the Chain Grip with the least amount of resistance, as
shown in Figure . Important: While supporting the Fixture with one
hand, be sure the Chain Grip firmly catches the chain before removing
your support.
Fixture Use and Safety
• Use the power cord only with a properly grounded electrical
outlet or power strip. If water is spilled near the power source,
unplug the unit before you wipe up the water.
• Do not put objects on top of the Frame or on Light Fixture.
• Always turn off the power to the Light Fixtures when inserting,
adjusting or removing Light Tubes. If you insert a Light Tube
when the power is on, it may trigger an auto safety mechanism,
resulting in the light shutting off. If this happens, turn off the
Fixture; make sure the Light Tubes are fully seated in the tube
sockets; wait for thirty () seconds, then turn the Fixture on
again. This will reset the Light Fixture so the lights
operate normally.
• For best results, attach a timer to your lights to control
the length of time the lights are on and to be sure your
plants get adequate light.
For articles and tips on seed starting and growing under
lights, plus seed-starting systems and supplies, please visit us at
www.gardeners.com.
S2 Vertical
Bar
Pull chain out in a horizontal
direction.
Figure 8
Guide Hole
Chain Grip
Figure 5
Large Split
Ring
Chain
Connector
Chain Grip
Ball Chain
Figure 6
A3 horizontal
bar
Spacer Guide
Hole
S2
vertical
bar
Ball Chain
Chain
Connector
Small Split
Ring Figure 7
T-tab on top
of Fixture