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Garland H280 Series User manual

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03/09/09 P/N 4523367 Page 1
H280-series Valve Overheat / Relocation Kit Instructions: RC Ovens
Instructions for Applying Kit #4523368
This kit is for a convection RC, 36” oven only. For a Standard 36” oven, use Kit #4522559
Installation Prerequisites:
RC Oven, Piezoelectric Ignition
U-Burner with no welded bracket
Tools Needed:
Wrenches
Small Hacksaw (for extension installation if required)
Screwdrivers (Robertson, Flat), long and short
Riveter
Electrical Tape
Parts:
Part #
Description
Quantity
1415703
Baso Safety Valve
1
4522554
7/16” x 10” Flex Tube
2
4522558
Pre-bent 3/16” Tubing
1
076050-89
3/16” Union
1
M231
1/4IN X 3/16IN CC COMP Nut
2
M126
1/4IN TO 3/16IN SLEEVE - Ferrule
2
1095499
7/16cc –3/8 NPT Straight Connector
2
4522557
Valve Bracket
1
F60
#10 x 5/8 Sheet Metal Screw
4
M123
7/16IN C.C. COMPRESSION - Nut (for Flex Tube end)
2
M122
7/16IN C.C. BALL SLEEVE - Ferrule (for Flex Tube end)
2
F312
LOCK NUT-10-24 K-LOCK - Nut (for Baso Valve)
1
F587
BOLT # 10-24 x 2-1/4 SL - Bolt (for Baso Valve)
1
4522556
Redesigned Kick Panel
1
4522201
Welded Bracket Oven Burner
1
F32
#10-24 x ½ Pan HD Type F Screw (For Pilot Bracket)
1
070239-10
RC Pilot Natural Gas
1
078239-11
RC Pilot Propane
1
M124
¼” Tubing Ferrule
1
M125
¼” Comp. Nut
1
1415000
Robertshaw Thermocouple
1
4521446
¼” x 12” Flex Tube
1
4523367
MANUAL-HIGH HEAT KIT-RC
1
G7227-1
Lighting Instructions
1
M121
Rivet
2
03/09/09 P/N 4523367 Page 2
Instructions:
1) Remove Kick Plate
Unscrew and set aside
This kick plate will not be reinstalled. A replacement is provided in the kit.
2) Remove Safety Valve
The following steps will apply for a Baso Valve:
1) Unscrew 11/16” compression nut on oven orifice fitting.
2) Unscrew 11/16” compression nut on 11/16” elbow on Valve Main Burner Gas Inlet.
Elbow itself should still be connected to Main Gas Inlet but detached from valve.
3) Unscrew 7/16” compression nut on Pilot Gas Inlet.
4) Unscrew 7/16” compression nut on Pilot Gas Outlet.
5) Unscrew 3/8” thermocouple nut.
6) Unscrew #10 sheet metal screw holding valve bracket onto lower front frame.
7) Remove valve.
Baso Safety Valve: Prior to removal
1
2
4
5
6
3
03/09/09 P/N 4523367 Page 3
3) Unscrew Igniter Bracket
Unscrew the two screws holding down the igniter bracket to the orifice bracket.
Left: Before removal, location of screws shown by arrows
Right: After removal
4) Remove Door Springs
Once the springs are removed, the oven door will be free to fall. Use a strong tape to
keep the oven door closed for safety purposes.
For the door hinge with no microswitch:
Insert a long screwdriver underneath the bell crank assembly such that the tip
extends behind the air shield. See the following pictures for details.
Insertion of screwdriver underneath bell crank assembly and air shield
03/09/09 P/N 4523367 Page 4
Pry upward with the screwdriver. While holding this position, unhook the oven door
hinge link.
Unhooked oven door hinge link
Use flat head screwdriver to pry spring from bell crank assembly. Remove spring.
Prying spring from bell crank assembly
03/09/09 P/N 4523367 Page 5
For the door hinge with a microswitch:
Unscrew the microswitch bracket from the oven frame. It is important that the
microswitch be removed prior to removing the spring to prevent damage to the
microswitch when the springs are reinstalled later.
Microswitch bracket held to oven frame by two screws indicated by the arrows
Follow the same steps as before, using the screwdriver to pry the bell crank
assembly upwards to unhook the oven door hinge link, then pry the spring loose from
the bell crank assembly.
03/09/09 P/N 4523367 Page 6
5) Remove Orifice Bracket
After removing the igniter bracket, the orifice bracket will be held in place by a single
screw directly above the orifice.
Note that with the removal of the igniter bracket, the orifice bracket is held down by a single screw
as shown by the arrow
03/09/09 P/N 4523367 Page 7
6) Install Extension Fitting (if applicable)
If pilot gas tube going into the valve already has an extension piece (short piece of
tubing plus 3/16” brass fitting), unscrew the shorter piece of tubing and proceed to
Step 13. Otherwise, follow these steps to install the proper fitting.
This step must be performed if a TS-11 valve was just removed.
If a Baso valve was uninstalled, cut off 2.5” of the free end of the incoming pilot gas tube
to remove the original ferrule and nut and a section of the tubing. If a TS-11 valve was
uninstalled, cut off just enough tubing to remove the ferrule.
Refer to the Assembly Drawing included in this manual:
i) Unscrew one end of the 3/16” fitting (Part 4, Assembly Drawing) to release the
nut and ferrule. Slide the nut and the ferrule onto the free end of the incoming
pilot gas tube.
ii) Insert the remaining portion of the fitting onto the end of the pilot gas tube. Screw
on the nut to firmly attach the fitting to the tube. See pictures below for details.
iii) Ensure all connections are leak-proof. Do not over-tighten.
Left: Measure 2.5” from tip of pilot tube and cut
Right: Pilot tube after cutting
Extension fitting installed, with nut released to show location of ferrule
Screw this nut
onto the fitting
to secure the
fitting onto the
tube
3/16” Ferrule
03/09/09 P/N 4523367 Page 8
7) Remove Left and Right Front Shields
Both shields are attached to the upper support bar using 3 screws.
Left: Left side front shield, location of screws shown by arrows
Right: Right side front shield, location of screws shown by arrows
8) Remove Burner
Burner is not screwed down to oven floor and can be removed by gently sliding it out.
This burner will not be reinstalled.
Left: Lower oven cavity after removal of front shields
Right: Original burner with single welded bracket at end, will not be reinstalled
03/09/09 P/N 4523367 Page 9
9) Unscrew Pilot Bracket from Oven Floor
The bracket is held down to the oven floor using two screws. This bracket will not be
reinstalled.
Left: Pilot assembly with bracket mounted to oven floor
Right: Pilot assembly with bracket removed
10) Detach Igniter and Bracket from Pilot Assembly
Use a pair of pliers to gently detach the ignition wire from the igniter.
Slide the sheath off the wire. This sheath will be reused in the next step.
The old pilot assembly (including the original gas tube, ignition tip and thermocouple) will
not be reinstalled.
Detach igniter from original pilot assembly. The igniter will be reused with a new pilot
assembly
03/09/09 P/N 4523367 Page 10
11) Assemble New Pilot Assembly
A colored line on the top of the pilot indicates the type of fuel used. A BLACK line is used
on a natural gas pilot, whereas a RED line is used on a propane pilot. Ensure the
proper pilot is used.
Insert sheath onto new pilot assembly ignition wire
Push sheath onto wire until about 1 inch of orange ignition wire protrudes from the free
end
New pilot assembly with sheath inserted onto ignition wire
Use electrical tape to secure the free end of the ignition wire and the end of the
sheath. Use only enough tape to cover up exposed orange ignition wire. Do not tape
over the hole at the tip of the wire.
Leave about 1” of ignition wire protruding before applying electrical tape