Gazebo Junction Aluminum Gazebo Kit User manual

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Thank you for purchasing our Aluminum Gazebo Kit! We have taken great time and care in designing a
high-quality product that will last for years with little set-up and maintenance. Our gazebos come with pre-
fabricated modular walls and pre-cut components to minimize the time necessary for assembly and
installation. Please follow these instructions in the assembly and completion of your gazebo to ensure a
finished project that will look beautiful and provide years of enjoyment.
NOTE: Dealer or homeowner is responsible for providing a proper deck, foundation, or slab to which the
gazebo may be secured. Your gazebo is designed to be a free-standing structure secured only to a deck,
foundation, or slab. Gazebo Junction,Inc.accepts no responsibility for damage caused to the gazebo or
other property by faulty foundation or installation.
CAUTION: Do not attempt to assemble and install your gazebo in wind conditions of more than 12 mph.
In windy conditions the modules, and roof panels are difficult to handle and could result in damage. Also,
it becomes difficult to achieve and maintain the proper verticality of the corner posts during installation.
NOTE: The Solid Roof does not include drip edge, roof felt, or shingles necessary for a shingled
appearance. You can purchase these materials of your choosing at your local building products supplier
in order to get the proper color and texture you desire. Material quantities can be found in section “F” as
part of the solid roof installation instructions.
Assembly Overview
Estimated Time Requirements: The following time estimates are based on 2 people (at least 2 people
are required for assembly; more may be required for installation of the solid roof, especially on large-sizemodels).
Wall System Assembly: 2-4 hours depending on size
Solid Roof Installation: 4-6 hours depending on model type and size
Shingling (solid roof): 4-8 hours depending on size
Installation Outline:
A. Recommended Tool List.
B. Deck or slab preparation.
C. Base Channel Installation.
D. Wall Module Installation.
E. Top Cap Installation.
F. Solid Roof Installation.
G. Door Installation.
Dimensions:
Please see Appendix A for model drawings and approximate dimensions.

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A. Recommended Tool List
B. Deck or Slab Preparation
Prior to installing the base channel, check the deck or slab to make sure it is level, structurally sound, and of
appropriate size to fit the gazebo. Appendix A shows outside dimensions of the various gazebo models. For
pitched/sloped decks or slabs, prepare a flat and level base perimeter at least 2 ¾” wide to which the base
channel can be attached.
C. Base Channel Installation
Connect the base channel pieces (diagram C-1) to each other and layout in the
form of an octagon using eight (8) corner connectors (diagram C-2). The short
pieces of base channel are for the door module. Locate these on each corner of
the wall where the door will be placed. If not pre-cut, use a hacksaw to cut the
aluminum door threshold to 36” and locate it between the short pieces of base
channel.
Measure across the sides of the layout to the outside edge to ensure equal distances. When the base channel
is properly located, trace the inside dimensions of the base with a pencil. [For glass gazebos: remove the
base channel and run a solid bead of clear silicone about ¾” from the trace lines all around the perimeter so
that the base channel will have a water-tight seal.] Secure the lengths of base channel and corner connectors
with lags (deck) or Tapcon screws or anchors (slab) and washers, about 1 every two feet, checking to make
sure the base channel is located properly on the trace lines. (There are 8 holes per corner connector, but you
only need to use 4 fasteners. Also center and secure the aluminum door threshold to the deck or slab with the
screws provided.
-
Tape Measure
-
7/16” Socket
-Phillips Screwdriver -1/4” Hex Driver or Bit
-Power Drill/Driver -7/16” HexDriver or Bit
-1/8” Drill Bit -Level
-5/16” Drill Bit -Square Drive Bit (included)
-2 Ladders -Caulking Gun
-Hacksaw
Additional Tools Required for Solid Roof:
-Rubber Mallet
-Tin Snips
C-1: Base Channel Profile
C-2: Corner Connector.
C-3: Door Module: Base Channel and Threshold

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D. Wall Module Installation
Wall modules come pre-assembled and pre-screened to simplify
installation. CAUTION: Take care while unpacking and
assembling the wall modules to avoid putting holes or rips in the
fiberglass screen. However, should one or more modules need
re-screening, the rubber screen spline is easily removed and re-
used. Replacement screens and a spline roller can be
purchased at your local building products store,
Electrical Considerations: The roof system supports a ceiling
light or ceiling fan from the hub (octagon) or center ridge beam
(oval). If you want electrical service to the gazebo, you should plan for this at this time. You can use the
space between the wall modules and corner post as a conduit to run wire up the walls of the gazebo and then
up a ridge beam of the roof. Consult an electrical contractor for proper installation and code compliance.
Starting with the section to the left of the door module (viewed from
outside), place a corner post at one of the corners by fitting it into the
base channel. Holding it vertical, secure it to the base channel with 2
self-tapping screws (¾” square-drive) from the outside, locating the
screws within ¾” from the corner point (diagram D-1). Attach the corner
post to the vertical leg of the corner connector with 2 more self-tapping
screws. Insert a wall module into the base channel and corner post
(screen towards outside). The module should fit into the corner post
about 1”.
Secure the module to the corner post using (¾” square-drive) self-
tapping screws as shown in diagram D-2, both inside and outside. Do
not install screws at the top yet, as the top cap must fit over the
assembly later and the screws will be in the way. Also secure the
module at the bottom to the base channel (3-4 screws per side), both
inside and outside.
Moving clockwise around the gazebo, insert each successive wall module and secure as above. The door
module will be the last module installed. Secure the door module as the other wall modules, making sure the
frame sits flush to the door threshold.
E. Top Cap Installation
After all wall modules have been installed and secured, position the top cap pieces (without securing yet) and
make any adjustments so that the mitered corners meet with minimal gaps. You may need to push or pull on
certain walls to draw them in our out.
D-1: Corner Post Screw Location
D-2: Corner Post Vertical
Screw Location

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Check wall modules and corner posts to ensure they stay vertical. Secure each top cap piece with four (4)
3/4” self-tappers, both inside and outside, similar to the screw locations on the base channel. Be sure the top
cap has been fully secured before moving to the roof installation.
F. Solid Roof Installation
Caution! Wear gloves when handling roof panels to avoid cuts.
The solid roof system of the Styleline gazebo is framed using a “hub and
spoke” assembly (diagram F-1).
With one person on the inside of the gazebo on a ladder holding the hub, the
ridge beams should be passed over the gazebo walls, one at a time, for
assembly to the hub. Insert each ridge beam into a hub assembly slot (with
fan beam at bottom of hub) and secure with a cotter pin. Secure each ridge
beam to the outside edge of the top cap by screwing through the connector
plate into the top cap (diagram F-3).
Electrical Considerations: Prior to installing the roof system, you should determine if
electrical service for a light or ceiling fan is desired. If so, complete the wiring plan and
determine any additional access holes that are necessary in the hub. Wire runs should
be completed before roof panels are installed. The ridge beams may be used as
conduit by keeping the wire near the inside top of the ridge beam. The hub assembly
has an aluminum cross-piece to secure a light/fan base. The oval hub assembly has a
removable cover in the center for concealing the wire and securing a light/fan base.
Consult an electrical contractor for proper installation and code compliance.
*Oval model only: The oval model comes with two I-beams which run
across the width of the gazebo on top of the wall system and support the
two center posts. Set the two I-beams on top of the wall system and
center each beam 23” from the center of the wall (diagram F-2). The
centers of the beams should be 46” apart. Secure each end of each
beam to the wall system with two (2) 1” self-tapping screws.
Locate the center posts of the hub assembly on the top of the I-beams.
Center the U-Clips on the I-beam where the posts will attach and secure
each clip with two (2) 3/4” self-tappers. Secure each center post to the U-
clip with one (1) 3/4” self-tapper on each side. Secure the ridge cover to
the variable pitch ridge beam with 3/4” self-tappers.
To install the roof panels, place one ladder on the outside and one on the
inside of the gazebo. From the outside, lift the connected roof panels in place
and insert into the ridge beam until the point reaches the hub.
Prepare roof panels for installation: Connect the left and right sections of each
section as illustrated in Fig. 3.1. The plywood spline is pre-appliedto one half
of the roof section. Before connecting the two sections apply an approximately
3/8” thick X ½” wide bead of polystyrene adhesive in the opposite panel and
connect the two panels. (Be sure to use the polystyrene in the one quart tube.
F-3: Ridge Beam Connector
F-2: I-Beam Location
(for oval only)
F-1a: Octagon Hub
F
-
4:
Roof Panel
F-1b: Oval Hub
Fasteners

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Other sealants may destroy foam in roof panels.) Repeat this operation with all eight sections.
Before lifting the roof sections into place,you will need to install two wood screws as shown in Fig.3.2 to hold
panels together as they are being lifted into place.
Finishing inside of roof System: On the inside of the roof, the seam in the center of each roof section will be
covered by an extruded roof quad strip as shown in Fig. 3.3 Measure and cut the quad strip. Apply an
approximately 3/8” wide X3/8” deep bead of Bondaflex adhesive directly to the seam between the two roof
panels in each section. Lay the quad strip on the floor and apply two beads of Bondaflex sealant as shown on
each side. Let the sealant set for fifteen (15) minutes before installing over the seam.
Lift and place the left half part way up the roof, snap the two halves together and slide the left half the rest of
the way into place.
If necessary, place a “scrap” piece of fascia over the end of the panel and, using a rubber mallet, carefully
hammer the panel at the bottom corners to get it firmly in place at the top.
Roof Installation continued:
Use 5” lag bolts, about 1 per foot, to secure the roof panel to the wall
system by screwing them in vertically on the line marked on the top
(approximately 10 1/2” up from the bottom of the panel). For best results,
as the lag starts to come through the under side of the roof panel, spot
check to make sure it will hit the top cap without missing. Continue
installing the roof panels in the same way, working your way around each
section. Use low-profile screws to secure the ridge beams to each panel.
When all roof panels have been installed, install the exterior fascia (diagram
F-5) using ¾” self-tappers, both top and bottom. The fascia should cover
the bottom of the ridge beam and fit underneath the top of the ridge beam.
Use a tin snips to trim any excess material. Cover corners with caps
provided and ¾” self-tappers.
Inside the gazebo, install the interior screw covers (diagram F-6) by
snapping them onto the leg of the top cap. Use a tin snips to trim any
excess material. Secure upper leg to the roof panel with ¾” self-tappers.
Install the interior hub cover(s) in the ceiling with a 3/4” self-tapper. Use
white silicone to seal any remaining gaps around the covers.
Complete the custom-look of your gazebo with drip-edge, roof felt, and
shingles of your choosing (not included). Low-profile shingle screws have
been included to secure the shingles to the aluminum roof. Please visit
your local building products supplier in order to get the proper color and texture of shingles you desire. Below
are the estimated materials required to shingle your aluminum gazebo.
F-7: Shingling
F-5: Exterior Fascia
F-6: Interior Screw Cover

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Roof Ridge Cap (Optional)
Shingles Shingles Drip Edge
Octagon (Sq. Feet) (Linear Feet) (Linear Feet)
8' 100 60 35
10' 150 70 40
12' 200 80 50
14' 270 90 55
16' 360 100 60
Oval
8' x 12' 150 65 40
10' x 14' 220 75 50
12' x 16' 270 85 55
14' x 18' 360 95 65
16' x 20' 450 105 70
G. Door Installation
Follow the instructions included with the door and door hardware to
mount and finish the door. Use the replacement nylon closure bracket
(diagram G-1) instead of the one that comes with the door hardware kit to
mount the hydraulic closure (diagram G-2) to the door frame.
G-1: Nylon Closure Bracket
G-2: Hydraulic Closer