GBA GV1 User manual

GBA Global Bill Acceptors GBA GV1 Operation Manual
Astrosys International Ltd
October 2018
GBA GV1 Operation Manual v2.00 Page 1 of 33
GVI
Operation Manual
This document is the copyright of Astrosys International Ltd. and may not be reproduced in total or in part by
any means, electronic or otherwise, without the prior written consent of Astrosys International Ltd.

GBA Global Bill Acceptors GBA GV1 Operation Manual
Astrosys International Ltd
October 2018
GBA GV1 Operation Manual v2.00 Page 2 of 33
Contents
1.0 INTRODUCTION ......................................................................................................................3
2.0 PRODUCT INFORMATION ......................................................................................................4
2.1 General Specifications...........................................................................................................4
2.2 Product Architecture..............................................................................................................4
2.2.1 Removing the Head Unit Assembly.................................................................................5
2.2.2 ST2 Currency Validation Module.....................................................................................5
2.2.3 Removing the Cashbox...................................................................................................7
2.3 Model Number Chart.............................................................................................................9
3.0 NOTE ENTRY OPTIONS........................................................................................................10
3.1 Note Entries.........................................................................................................................10
3.2 Noteguide Inserts ................................................................................................................11
3.2.1 Fitting Inner Noteguide Inserts......................................................................................11
3.2.2 Fitting Outer Noteguides ...............................................................................................12
4.0 CASHBOX..............................................................................................................................14
5.0 MECHANICAL INSTALLATION..............................................................................................16
6.0 PROGRAMMING GV1............................................................................................................17
6.1 Programming.......................................................................................................................17
6.2 Programming Ports & Switches...........................................................................................18
6.3 On-board Controls...............................................................................................................19
6.3.1 GV1 DIP switches.........................................................................................................19
7.0 ELECTRICAL INTERFACE SPECIFICATION.........................................................................20
7.1 Power..................................................................................................................................20
7.1.1 Power Supply - absolute limits......................................................................................20
7.2 Signal Interface ...................................................................................................................20
7.2.1 General Purpose...........................................................................................................20
7.2.2 Serial Gaming / Loop Interface......................................................................................20
7.2.3 MDB..............................................................................................................................20
7.2.4 USB..............................................................................................................................20
7.2.5 RS-232..........................................................................................................................20
8.0 CONNECTION OPTIONS.......................................................................................................21
8.1 Introduction - Connection Options .......................................................................................22
9.0 MAINTENANCE......................................................................................................................23
9.1 Cleaning the Validator Note Path.........................................................................................23
9.2 Clearing a Note Jam............................................................................................................24
10.0 DIAGNOSTICS & TROUBLESHOOTING .............................................................................27
10.1 Diagnostics........................................................................................................................27
10.1.1 Diagnostic LED Indicators..........................................................................................27
10.1.2 'GV1' Diagnostic LED.................................................................................................28
10.1.3 'VAL' Diagnostic LED.................................................................................................29
11.0 DIMENSIONAL DRAWINGS.................................................................................................31
11.1 - Unit without Noteguide ....................................................................................................31
11.2 – Cashbox.........................................................................................................................31
Revision History............................................................................................................................33
REGIONAL OFFICES...................................................................................................................33

GBA Global Bill Acceptors GBA GV1 Operation Manual
Astrosys International Ltd
October 2018
GBA GV1 Operation Manual v2.00 Page 3 of 33
1.0 INTRODUCTION
This manual describes the operation and maintenance of the GBA GV1 integrated bill validator and
stacker. It is intended to assist the user in the set-up, installation and operation of the product.
If, after reviewing this manual, you have any questions about this or any other Astrosys products
then please visit our web sites at www.globalbillacceptors.com and www.microcoin.com, or contact
your regional sales office for assistance (see contact details at the end of this manual).
The GBA GV1 note reader offers a secure, modular, front access vault solution, particularly
designed for the kiosk and gaming industries. It is a global product, with snap-change note guides
to accommodate varying currencies. Validated notes are stacked in a rugged Cashbox which is
easily removed, has optional door locks and can also be locked into place within the housing. The
following are some of the extensive GV1 features:
•A wide range of interfaces including: Parallel, Pulse, Serial, MDB, ccTalk®, SSP, SGI etc.
•Accepts up to 32 notes per configuration, in 4 directions (max. note width 85mm)
•Accepts note sizes from 62 to 85mm wide, 120 to 165mm long
•Secure 800-note capacity cashbox (new USD$1 notes)
•RFID Audit capable
•Illuminated, blue flashing note guide as standard
•Independent note validation module
•Optional magnetic feature and magnetic ink detection
•Integrated barcoded coupon reader
•USB Flash drive update for firmware and noteset configurations
•Comprehensive GV Talk software support package
•Range of stylish bezels to suit a variety of applications
•Modular construction for rapid tool-free servicing
•Removable upper housing assembly for access to internal note path
•On board individual note Enable / Disable
•Automatic sensor calibration
•On board tri-colour diagnostic LEDs
•CE, UL, C-Tick and RoHS compliant
•Manufactured to ISO 9001 standards
Please note that the terms "bill", "banknote" and "note" are used interchangeably in this document
to imply a single piece of paper currency.
References to LHS (Left Hand Side) & RHS (Right Hand Side) used in this manual are from the
viewpoint of a user inserting notes into the GV1 unit.

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October 2018
GBA GV1 Operation Manual v2.00 Page 4 of 33
2.0 PRODUCT INFORMATION
2.1 General Specifications
Bill Insertion: Up to 32 bill denominations with 4-way insertion
Bill Dimensions: 62 to 85mm wide; 120 to 165 mm long
Bill Acceptance Rate: Greater than 95%
Cycle Time for Validation and Stack: 3 seconds (excluding authorisation from host)
Interface Protocols Supported: Includes Pulse, Parallel, ccTalk
®
, Serial BSCP, Mars
Serial A, SSP, SGI, GSA USB, NAMA MDB
Power Supply (nominal): 12-42Vdc @ 4A
Power Consumption (Idle/Standby): 450mA @ 12V typical
(Validating): 1.5A @ 12V typical
(Stacking): 1.5A @ 12V typical
(Peak/Inrush/Stalled): 3.5A @ 12V
Environmental Range (Operating Temp): 0° to 55°C
(Operating Hum): Up to 90% R.H., non-condensing
(Storage Temp): -10° to 65°C
2.2 Product Architecture
2.2.1 Image of GV1 product assembly
The GV1 unit consists of three major modules:
(1) Head Unit assembly, incorporating the 'ST2' currency validation module
(2) Mounting Bracket
(3) Cashbox
Units are typically completed by the addition of a (4) Noteguide Base with currency-specific
noteguide inserts, and in some applications, the further addition of a (5) Bezel (varying designs).
The GV1 unit allows rapid access to the major modules and their component elements, as shown
in the following sections.
1
2
3
4
5

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October 2018
GBA GV1 Operation Manual v2.00 Page 5 of 33
2.2.1 Removing the Head Unit Assembly
2.2.2 ST2 Currency Validation Module
The ST2 Currency Validation Module is a core element of the GV1 design. The ST2 module
performs the major processing of the banknote (or coupon etc) with optical sensing technology
utilising Neural Network processing.
As a plug-in module of GV1, the ST2 provides a number of significant advantages. The top-half of
the ST2 module can be rotated or removed altogether for rapid access to the notepath surface, in
conjunction with the hinged Roller Housing assembly of the GV1. The entire ST2 module can be
quickly removed from the GV1 unit to simplify in-field service and diagnosis of operational issues.
To remove the ST2 module, simply depress the side latches adjacent to the module and lift the
module out of the GV1 unit. To replace, push the ST2 module firmly back into place (refer
following illustration).
The ST2 module incorporates a pair of Inner Noteguides which are matched to the nominated
currency at the time of manufacture.
(2) Slide Head Unit Assembly
forwards and away from
Mounting Bracket
(1) Press Latchplate upwards to
release Head Unit Assembly

GBA Global Bill Acceptors GBA GV1 Operation Manual
Astrosys International Ltd
October 2018
GBA GV1 Operation Manual v2.00 Page 6 of 33
The above sequence can also be performed with the ST2 module in-place in the GV1 unit
Depress Side Latches to
release ST2 module, lift out
Squeeze ST2 top-release
levers ST2 top rotates back… or can be removed

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Astrosys International Ltd
October 2018
GBA GV1 Operation Manual v2.00 Page 7 of 33
2.2.3 Removing the Cashbox
(2) Press
Cashbox
Release
Button
(1) Unlock
Cashbox

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October 2018
GBA GV1 Operation Manual v2.00 Page 8 of 33
(3) Remove Cashbox

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October 2018
GBA GV1 Operation Manual v2.00 Page 9 of 33
2.3 Model Number Chart
No.
GV
a
-
x
x
x
x
-
y
y
y
-
z
z
3 4 5 6 7 8 9 10 11 12
3 Head
0. None (ST2 module not fitted)
1. ST2 fitted
4 Magnetic Head
0. N/A
1. Mag - (fitted in the ST2 module)
5 Hardware Setting
0. Default
1. reserved
2. True RS-232
6
Note Guide LED Colour
0. Nil
1. Blue (std.)
2. Red
3. Green
4. Yellow
7
Connector
0. None
1. GBA 20-pin
2. Gaming 20-pin
3. GBA + USB
4. Gaming + USB
5. MDB
8
Bezel / Fascia - Type
0. None
1. Bezel - External (Metal)
2. Runway Gaming
3. Bezel - Concealed (Metal)
4. Bezel – Universal
5. Note Entry Adaptor
9
Note Guide
0. None
1. US up to 66mm
3. EU stepped, up to 82mm
5. Canada up to 72mm
6. GB stepped, up to 85mm
7. India up to 75mm
10
Cashbox
0. None
1. 800 (note capacity)
2. 800 + Cashbox Locks
3. 800 + Cashbox Locks + Audit
4. 800 + Audit only
11
Accessories
Harness:
0. None
1. 20-pin (GBA)
2. 20-pin RS-232 (GBA)
3. MDB 'Y'
4. ccTalk®
12
Accessories
Other:
0. None
1. Square Base
2. 19mm Security Lock Assy
3. Security Switch & Loom not fitted
Example:
GV1-0015-131-30
1 = supplied with ST2 Currency
Validation Module
0 = no magnetic sensor head
0 = Default Hardware Setting
1 = Blue (std.) Note Guide colour
5 = MDB Connector
1 = Bezel - External (metal)
3 = EU Note Guide
1 = 800-note Cashbox
3 = MDB 'Y' harness
0 = no other accessories

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October 2018
GBA GV1 Operation Manual v2.00 Page 10 of 33
3.0 NOTE ENTRY OPTIONS
3.1 Note Entries
GV1 can be fitted with two key styles of Noteguide Entry:
•Universal Note Guide - typically for gaming applications
•Elite Gaming Bezel Entry - specifically for Elite Gaming cabinets
Elite bezel requires internal note
guides to be fitted to the GBA
ST2 note head

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October 2018
GBA GV1 Operation Manual v2.00 Page 11 of 33
3.2 Noteguide Inserts
The GV1 unit must be configured with specific Outer & Inner Noteguide Inserts to handle the
currency requirement at hand. These Inserts are generally fitted to suit customer requirements at
the time of GV1 manufacture, but this section provides information should it be necessary to
reconfigure the Note Entry area.
An important point is that the Outer Noteguide Inserts are fitted to the Noteguide Base, whereas
the Inner Noteguide Inserts must be installed into the ST2 currency validation module. Outer &
Inner Noteguide Inserts must be of the same currency type to avoid note-handling issues. Outer
Noteguide Inserts differ between Runway & Bezel types and are not interchangeable between the
two types. The Inner Noteguide Inserts fitted to the ST2 module are common between the two
types.
The 'country' marked on the Noteguide Inserts is generally not the exclusive application for a
particular Insert -for example, 'US'-marked Inserts also suit Australian and some other currencies.
Refer to your local sales office for the correct Insert type for a selected currency.
3.2.1 Fitting Inner Noteguide Inserts
•Remove the ST2 module from the GV1 unit
•Squeeze the release levers and pivot the top half of ST2 module back
•Slide Inner Noteguides into place (first removing 'old' parts if required)
•Close top of ST2 module and re-install ST2 into GV1 unit

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October 2018
GBA GV1 Operation Manual v2.00 Page 12 of 33
3.2.2 Fitting Outer Noteguides
The following sequence looks at taking a GV1 unit and disassembling the Note Entry area, for
example, if the area needed to be reconfigured. Reassembly is essentially the reverse process,
substituting different parts as required to achieve the desired arrangement.
GV1 head assembly fitted with Concealed Bezel.
ST2 module has been removed
Unscrew 4 screws to remove Bezel (1)
[ignore this step if no Bezel fitted]
1

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October 2018
GBA GV1 Operation Manual v2.00 Page 13 of 33
Slide Clamp moulding (2) back & out.
Unplug PCB loom (3), lift Noteguide Base (4) out
2
4
3

GBA Global Bill Acceptors GBA GV1 Operation Manual
Astrosys International Ltd
October 2018
GBA GV1 Operation Manual v2.00 Page 14 of 33
4.0 CASHBOX
The GV1 Cashbox has a number of configuration options. In brief summary:
•Audit facility - if specified, an Audit PCB is installed inside the Cashbox cap
•Security Lock - for locking the Cashbox to the GV1 unit. 12mm Lock fitted as default or
Cashbox configured to accept customer-supplied 19mm Lock
•Cashbox Locks - Latchclips (default) or optional 19mm Locks to secure Cashbox Door.
The 19mm Locks can be supplied ex-factory or fitted by customer. Locking plates are
supplied for incorporation into customer-fitted locks.

GBA Global Bill Acceptors GBA GV1 Operation Manual
Astrosys International Ltd
October 2018
GBA GV1 Operation Manual v2.00 Page 15 of 33
The following illustration shows the Cashbox Lock options
GV1 Locking Plate
(ASY-M-720439)

GBA Global Bill Acceptors GBA GV1 Operation Manual
Astrosys International Ltd
October 2018
GBA GV1 Operation Manual v2.00 Page 16 of 33
5.0 MECHANICAL INSTALLATION
The GV1 unit should be mounted in an upright and vertical manner, i.e. with the ST2 validation
module at the top of the unit. Please contact your Astrosys office for advice on any variation to this
arrangement.
Threaded holes (metric M4 x 0.7) are provided on the steel sideplates for mounting into cages &
framework. Care should be taken that the screw length used is appropriate - screws that are
excessively long may interfere with functionality such as insertion/removal of the Cashbox. Other
non-threaded holes are provided to allow other attachment options, particularly on the rear &
bottom faces of the unit. Again, care should be taken to ensure that screw heads or other fastener
features do not interfere with the unit's functionality.
Details of product dimensions can be found in Section 11 of this document.
This section will be expanded in future releases

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October 2018
GBA GV1 Operation Manual v2.00 Page 17 of 33
6.0 PROGRAMMING GV1
6.1 Programming
The GV1 unit has a number of easy-to-use features to facilitate initial programming and simplifying
in-service updates and maintenance.
The GV1 unit can be partly configured using the on-board controls or more thoroughly via
Windows-based software packages (GBA Talk & GV Talk). Configuration changes can also be
made by downloading a new configuration file from a suitable USB device.
It is worthwhile to understand that the overall functionality of GV1 is split between the ST2
validation module and the GV1 unit itself. The ST2 validation module is primarily concerned with
the currency settings & currency configuration, whereas the GV1 unit handles functional user
settings and the settings for interfacing to the host machine.
Given this split-functionality, programming is generally directed at the appropriate area. For
example, to make changes to the currency set or note set, the ST2 validation module is directly
addressed.
GV1 programming is reserved for Service and Support technical staff and is explained in the
comprehensive GV1 Reference Manual
GV1
ST2
FUNCTIONAL USER SETTINGS
INTERFACE SETTINGS
CURRENCY SET
NOTE SETTINGS

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October 2018
GBA GV1 Operation Manual v2.00 Page 18 of 33
6.2 Programming Ports & Switches
The use of the ports & switches is explained in the comprehensive GV1 Reference Manual
6.2.1 - Image illustrating Indicator LEDs and programming features
6.2.2 - Image illustrating Front Door control area
'ST2' PUSHBUTTON
'ST2' DIAGNOSTIC LED
'ST2' USB
PROGRAMMING PORT
'GV1' DIAGNOSTIC LED
'VAL' DIAGNOSTIC LED
DIP SWITCHES
'GV1' USB
DIAGNOSTIC
PORT
INTERFACE CONNECTOR(S)
'GV1' USB DIAGNOSTIC
PORT DIP
SWITCHES 'VAL' DIAGNOSTIC LED
'GV1' DIAGNOSTIC LED

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October 2018
GBA GV1 Operation Manual v2.00 Page 19 of 33
6.3 On-board Controls
6.3.1 GV1 DIP switches
An 8-way DIP switch block is located in the front door area of the GV1 Head Unit assembly. The
switches can be accessed through the aperture in the door or the door can be swung-down for
improved access. The switches are numbered 8 to 1 reading left to right. The 'Enabled' position is
with the switch actuator Down ('flat') when viewing the PCB from the front of the GV1.
To disable a note, locate the appropriate DIP switch and flick to the Up (angled) position with the
GV1 in normal operating condition (all LEDs green). To enable the note, flick the switch to the
Enabled (flat) position
Three note categories can be enabled/disabled
Four interface settings can be selected – only one ON at any one time
DIP 1 - $100 enable/disable
DIP 2 - $50 enable/disable
DIP 3 - $20 enable/disable
DIP 4 - ccTalk
DIP 5 - BSCP
DIP 6 - SGI
DIP 7 - ccNet
DIP 8 - reserved for special functions and should be left in the 'flat' position
.
DIP switches shown in
'Enabled' position
DIP switch location

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October 2018
GBA GV1 Operation Manual v2.00 Page 20 of 33
7.0 ELECTRICAL INTERFACE SPECIFICATION
7.1 Power
7.1.1 Power Supply - absolute limits
Voltage: 10.8-42VDC @ 4A
Current: 3.5A
7.1.2 Recommended Power Supply
Voltage: 12VDC ± 5%, Regulated
Current, Peak: 4A
Note: if at any time during operation, the voltage falls below 10.8V, note acceptance and
operation speed may be significantly impaired. Low voltage at power-up will also inhibit the GV1
unit from completing its self-checking sequence.
7.2 Signal Interface
7.2.1 General Purpose
Open Collector outputs;
Maximum Open Voltage: 40V
Maximum Sink Current: 50mA
Maximum Output Low Voltage: 0.4VDC
Input low level voltage: 0…. 1V
Input high level voltage: 3…..12V (typically 3… 5V)
Pull-up resistors on inputs: internal, 22kΩ
7.2.2 Serial Gaming / Loop Interface
Nominal interface voltage: 12V ± 10%
Maximum output low voltage: 1V @ 20mA
Maximum input idle level current: 0.5mA
Pull-up resistor on TX: internal, 4.7kΩ
Limiting resistor on RX: internal, 2.2kΩ
Limiting resistor on "Master Reset": internal, 2.2kΩ
7.2.3 MDB
Maximum output low voltage: 1V @ 20mA
Maximum input idle level current: 0.5mA
Minimum input active level current: 5mA
Pull-up resistor on TX: none
Limiting resistor on RX: internal, 560Ω
7.2.4 USB
Compliant as a USB 2.0 full-speed device
7.2.5 RS-232
Compliant