GBA ST1C-UL User manual

GBA ST1C-UL 110 VAC
12Vdc
Operation Manual
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Page 2 of 25
CONTENTS
1 INTRODUCTION.......................................................................................... 3
1.1 Symbols ..................................................................................................................... 3
2 CARE AND TRANSPORT .............................................................................. 4
2.1 Transport................................................................................................................... 4
2.2 Storage ...................................................................................................................... 4
2.3 Cleaning and Drying................................................................................................... 4
2.4 Unpacking.................................................................................................................. 4
3 SAFETY DIRECTIONS & WARRANTY ............................................................ 5
3.1 General...................................................................................................................... 5
3.2 Intended Use ............................................................................................................. 5
3.3 Responsibilities.......................................................................................................... 5
3.4 Warranty ................................................................................................................... 6
4 PRODUCT INFORMATION........................................................................... 7
4.1 General Specifications ............................................................................................... 7
4.2 Product Architecture ................................................................................................. 8
4.3 Bill Cassette ............................................................................................................... 9
4.4 Opening the Bill Cassettes ....................................................................................... 10
4.5 Faceplate Options.................................................................................................... 11
4.6 Connections and User Controls................................................................................ 12
4.7 Wiring Looms........................................................................................................... 13
4.7.1 110VAC operation...................................................................................... 13
4.7.2 12Vdc operation ........................................................................................ 13
4.7.3 Programming Loom (optional) ................................................................... 13
5 ELECTRICAL INTERFACE SPECIFICATION.................................................... 14
5.1 Power Requirements ............................................................................................... 14
5.2 Safety Standards...................................................................................................... 14
5.3 110VAC Power Connector........................................................................................ 15
5.3.1 9-pin connector Details .............................................................................. 15
5.3.2 Output Relay Rating ................................................................................... 15
5.3.3 High Voltage Enable ................................................................................... 15
5.4 12Vdc Low Voltage Signal Port................................................................................. 16
5.4.1 18-pin Connector Details............................................................................ 16
5.4.2 Low Voltage Enable.................................................................................... 16
5.4.3 Signal Specifications................................................................................... 17
5.5 USB Port .................................................................................................................. 17
6 MAINTENANCE & OPERATION.................................................................. 18
6.1 Cleaning the Validator Bill Path................................................................................ 18
6.2 Lower Sensor Housing ............................................................................................. 19
6.3 Clearing a Bill Jam .................................................................................................... 20
7 DIAGNOSTICS & TROUBLESHOOTING ....................................................... 21
7.1 Diagnostics .............................................................................................................. 21
7.1.1 Diagnostic LED ........................................................................................... 21
7.1.2 Diagnostic LED –Bill Reject Codes .............................................................. 22
7.1.3 Illuminated Bill Guide Patterns................................................................... 22
7.2 Troubleshooting ...................................................................................................... 23
8 DIMENSIONAL DRAWINGS ....................................................................... 24
8.1 Upstacker / Downstacker......................................................................................... 24
9 About US.................................................................................................. 25
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Section
1
1 INTRODUCTION
This manual describes the operation and maintenance of the GBA ST1C-UL integrated
bill validator and stacker.
The GBA ST1C-UL bill acceptor has been specifically designed for use in UL
applications that require a 110VAC operation or 12Vdc and require to accept bill
widths up to 70mm.
The following features include:
Integral 100 - 120 Volt AC power regulator (for AC applications)
Up or Down entry stacking configuration
Fully illuminated Bill Entry Bezel
Easy access to bill path for cleaning and servicing
Cassette options for 100, 300, 600 or 1000 bills, with optional security locks
Two cassette styles offer front or rear note access
Multiple Interface Options
18 pin connector
Optional USB port for programming and connection to host controller
On board Individual bill enable / disable
UL and RoHS compliance
Please note that all references to “ST1C”in this document mean “ST1C-UL version
with integral 100 - 120 Volt AC power regulator”, where applicable.
If you have any questions about this or any other GBA and Microcoin products then
please visit our web sites at www.globalbillacceptors.com and www.microcoin.com,
or contact your regional sales office for assistance.
1.1 Symbols
The Symbols used in this manual have the following meanings:
Type Description
Danger Danger indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
Caution Caution indicates a potentially hazardous situation or an
unintended use which, if not avoided, could result in death or
serious injury.
Warning Warning indicates a potentially hazardous situation or an
unintended use which, if not avoided, may result in minor or
moderate injury and/or appreciable material, financial and
environmental damage.
Important paragraphs which must be adhered to in practice
as they enable the product to be used in a technically correct
and efficient manner.
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Section
2
2 CARE AND TRANSPORT
2.1 Transport
Shipping Whenever shipping the product, always use the original packaging,
shipping container and/or the appropriate packaging. The packaging
protects the product against potential shipping damage.
Inspection After transport inspect the product before use.
2.2 Storage
Product Respect the temperature limits when storing the equipment, particularly
in summer. Refer to section 4.1 General Specifications for information
about storage and operating temperature limits.
Inspection After long periods of storage inspect the product before use.
2.3 Cleaning and Drying
Product Use only a clean, soft, lint-free cloth for cleaning. If necessary, moisten
the cloth with water or a mix of water and up to 50% Iso-Propyl Alcohol
(IPA) . DO NOT use more than 50% IPA. Do not use other liquids; these
may attack surface coatings.
Please observe detailed instructions in section Error! Reference source
not found. Error! Reference source not found.
Damp products Dry the product and the accessories at a temperature not greater than
40°C (108°F) and clean them. Do not repack until everything is
completely dry.
Cables and plugs Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the
connecting cables.
2.4 Unpacking
Inspect the Bill Acceptor for potential damage sustained in transit. If any damage is present,
return the ST1C-UL into the original packaging and notify the carrier immediately. Send a
written intent to file a claim to the delivering carrier within 72 hours from delivery. Send a
copy of that letter to the shipper. Note that only the consignee can file a claim against the
carrier for concealed damages.
If there was no damage sustained in transit, retain the original packaging for immediate
storage, future shipping or transporting.
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Section
3
3 SAFETY DIRECTIONS & WARRANTY
3.1 General
The following directions should enable the person responsible for the product, and
the person responsible for use of the equipment, to anticipate and avoid operational
hazards.
The person responsible for the product must ensure that all personnel who install
and maintain the product understand these directions and adhere to them.
3.2 Intended Use
Permitted Uses Bill Note Validation
Adverse Uses Adverse uses of the equipment include, but are not limited to:
Use of the product without instruction
Use outside of the intended limits
Removal of hazard notices
Opening the product while it is connected to mains power
Modification or conversion of the product
Use of products with obviously recognizable damages or defects
Warning Adverse use can lead to injury, malfunction and damage.
It is the task of the person responsible for the equipment to
inform the user about hazards and how to counteract them. The
product is not to be operated until the user has been instructed
on how to work with it.
3.3 Responsibilities
Person
installing or
maintaining
the product
The person installing or maintaining the product has the
following duties:
To understand the safety instructions on the product and the
instructions in the user manual
To be familiar with local regulations relating to safety and accident
prevention
To inform relevant person in charge immediately if the product and
the application becomes unsafe
To ensure that the national laws, regulations and conditions for the
operation are respected
Warning The person installing the product must ensure that the product
is used for its intended purpose and that it is operationally safe.
Warning This product may be installed only by an appropriately trained
and qualified technician as per any national regulation.
Warning Only Astrosys International authorized service workshops are
entitled to repair these products.
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3.4 Warranty
AstroSystems Inc warrants the GBA ST1C-UL Bill Acceptor for a period of one (1)
year from the date of purchase. This warranty extends to the original purchaser of
the warranted product, and to each transferee owner of the product, during the
term of the warranty.
During the warranty period, manufacturer will repair or replace (at manufacture’s
option); any parts (up to and including the complete unit) which fail to function
properly because of defects in material or workmanship.
This warranty covers the GBA ST1C-UL which has been designed to accept valid
currency. Manufacturer is not responsible for consequential damage or
performance degradation that results from counterfeit currency, foreign objects,
or other objects inserted into the Bill Acceptor.
The product to be repaired under warranty must be delivered to an Authorized
Service Centre, inbound freight prepaid. Upon request, owner must show proof of
purchase when submitting equipment for service during the warranty period.
Repair or installation at the owner’s location is NOT included in the warranty.
During the warranty period, manufacturer will pay all outbound ground freight
charges to the owner’s location. If special handling/shipping is desired, owner
must assume any shipping charges incurred.
Damage due to electrical overload, negligence, accidents, misuse, abuse,
vandalism, or act of God, is not covered by this warranty. Any alteration of the
product after manufacture voids the warranty in its entirety.
Manufacturer shall not be liable for any consequential damages as a result of
defects in material or workmanship. Any written or applied warranty of this product
is strictly limited to the refund of the cost of goods purchased.
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Section
4
4 PRODUCT INFORMATION
4.1 General Specifications
Bill Insertion: Up to 32 bill denominations with 4 way
insertion
Bill Dimensions: 62 to 70mm wide; 120 to 160 mm long
Bill Acceptance Rate: Greater than 95%
Cycle Time for Validation and
Stack:
Typically less than 3 seconds
Nominal Cassette Capacity: 300 bills, front or rear access
Interfaces Supported: Pulse
Parallel
NISR (Serial)
BSCP
ccTalk
ccNet
VCCS
Refer to separate manuals for more
details on each interface.
Power Supply: 110 Volt AC Nominally or 12Vdc
Environmental Range
(Operating Temperature): 0° to 55°C
(Operating Humidity): Up to 90% R.H., non-condensing
(Storage Temperature): -10° to 65°C
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4.2 Product Architecture
The GBA ST1C-UL bill acceptor is a modular assembly which can be easily accessed for
service and support. It consists of a Main Chassis, Faceplate and Bill Guide, Bottom
Sensor Housing and a Bill Cassette. There are interchangeable items depending upon
the specific application.
①Bill Cassette (100, 300, 600 or 1000 bill capacity)
②Faceplate & matching Bill Guides to suit 66 or 70mm bill widths.
Internal Bill Guides to suit 66mm or 70mm applications
②Faceplate
& Bill Guide
Main Chassis
①Bill Cassette
(Front or rear access)
Bottom Sensor
Housing (With
Internal Bill
Guides)
Optional Cassette Lock
(located at rear for rear access
cassette)
4.2 Main components of product assembly
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4.3 Bill Cassette
Bill cassettes can be provided with 100, 300, 600 or 1000 note capacity.
Each cassette may be supplied with tamper-evident security locks
The cassettes may be configured as front access or rear access styles for collecting
stored notes.
300 Bill Cassette shows a front access style
600 Bill Cassette shows a rear access style, with lock fitted
Remove the cassette by sliding
the cassette clip forwards and
lifting the cassette from the GBA
ST1C-UL unit.
Reverse this action to fit the
cassette back into place.
300 Bill Cassette
(showing front access) 600 Bill Cassette
(showing rear access)
style)
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4.4 Opening the Bill Cassettes
To access the bills from each cassette
Front Access Cassette
Rear Access Cassette
Squeeze two tabs
Press the release button
Pull back to open the cassette lid
Remove stacked bills
Front Access Cassette
Opening lid
Front Access Cassette
Remove stacked bills
Rear Access Cassette
Opening Lid
Rear access Cassette
Remove stacked bills
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4.5 Faceplate Options
The same faceplate is used for both 66mm bill guides and 70mm bill guides. The
design of the bill guide and faceplate is symmetric and it can be mounted in either up
or down stacking configuration.
Reminder: matching internal bill guides need to be mounted to the Lower Sensor Assembly
(refer section 6.2 ).
The validator can be mounted in three ways
(i) Standard - the entire faceplate is revealed at the front of the host machine
and can be used to mount information decals.
(ii) Security –only the raised area of the faceplate and the bill guide is
revealed
(iii) High security - just the illuminated bill guide is visible.
If you have a custom fitment application, do not hesitate to contact your local
regional office with your requirement.
4.5.2 Down stacker orientation4.5.1 Up stacker orientation
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4.6 Connections and User Controls
The GBA ST1C includes the following:
Item Notes
8 pin port for 100 –120 Volt AC
power and signals to the host
machine.
A connection cable is supplied with the
validator. See section 5.3 for more details
18 pin port for 12Vdc operation and
low voltage signals to the host
machine
See section 5.4 for more details
6 pin port for programming and
calibrating the validator
This requires a programming loom which
connects to a Microcoin VAL 364 USB to
Serial Dongle. See section 4.7
User Push Button and Diagnostic LED See separate technical bulletin for more
details
USB port See section 5.5 for more details
DIP Switch See separate technical bulletin for more
details
Diagnostic LED
Push Button
USB Port
Programming Port
18-Pin Low Voltage
Signal Port
8-Pin Power
& Signal Port
4.6 - Location of connectors and user controls
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4.7 Wiring Looms
4.7.1 110VAC operation
4.7.2 12Vdc operation
4.7.3 Programming Loom (optional)
ASY Part #
Description
Host Side Connector Part #
ASY-M-141403
110VAC Power & Signal Loom
AMP 9 Pin, c-172169-1
ASY-M-141404
Programming Loom
Connects to Microcoin VAL 364
ASY-M-141418
12Vdc Power & Signal Loom
Connects to 18 pin port
Power & Signal Loom Part # ASY-M-141403
Bill Acceptor Side
Host Side
Bill Acceptor Side
Host Side,
Unterminated
wires
12Vdc Loom Part # ASY-M-141418
Programming Loom
Part # ASY-M-141404
Microcoin
VAL 364
Bill Acceptor
Side
4.7 –Standard wiring looms
PC
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Page 14 of 25
Section
5
5 ELECTRICAL INTERFACE SPECIFICATION
Caution ST1C-UL 110VAC is supplied from the mains voltage line; please
observe all applicable national and local legislations and
regulations during the installation and use of this device. It is the
sole responsibility of the customer to familiarize themselves with
the product and install it correctly.
Caution ST1C-UL 110VAC needs to be powered from a current limited
supply that is adequately protected, taking into consideration local
installation wiring conditions
5.1 Power Requirements
Power Consumption (Typical): 15W
Supply Voltage: 100 to 120 Volts AC
Input current (Typical): 0.35A/115 Volts AC
5.2 Safety Standards
ST1C-UL 110VAC complies with the following regulations and directives:
Safety Standards: UL60950-1
EMC Emission / Immunity: EN55022: 2010
EN61000-3-3: 2008
EN55024 (EN61000-4-2):2010
EN55024 (EN61000-4-3):2010
EN55024 (EN61000-4-4):2010
EN55024 (EN61000-4-5):2010
EN55024 (EN61000-4-6):2010
EN55024 (EN61000-4-11):2010
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5.3 110VAC Power Connector
5.3.1 9-pin connector Details
Connector on the wiring loom: TE Connectivity /Amp Mate-N-Lock 9-pin Female Pin
P/N 170362-1, with male crimps P/N 172169-1
Pin Function
1 120 VAC Neutral Inhibit.
2 120 VAC Neutral Enable.
3 120 VAC Hot Enable.
4 120 VAC Hot Power
5 No Connection
6 120 VAC Neutral Power
7 Bill Acceptor Relay Contact (Normally Open)
8 Bill Acceptor Relay Contact (Common)
9 No Connection
Ground Ring terminal should be screwed to the
grounded frame
5.3.2 Output Relay Rating
CONTACTS Ratings
(Resistive load):
Max. switched power: 30 W or 250 VA
UL Rating:
2 A at 125VAC General Use
1 A at 30 VDC Resistive
GENERAL DATA Life Expectancy Minimum operations
Electrical 1 x 105at 2 A 120 VAC Res.
Operate Time (typical) 5 ms at nominal coil voltage
Release Time (typical) 1 ms at nominal coil voltage
(with no coil suppressions)
Note 1): All values at 20°C (68°F).
Note 2): Please observe AWG current carrying capacity limits.
5.3.3 High Voltage Enable
The ST1C can be enabled or inhibited using the 9-pin connector as follows:
Pin Function
1 110 VAC Neutral Inhibit. Connect to 120 VAC Neutral to disable
acceptor. If this is left floating, it may disable
acceptor, based on the state of the 120VAC Hot
Enable line.
2 110 VAC Neutral Enable. Connect to 120 VAC Neutral to enable acceptor.
Leave floating to disable acceptor.
3 110 VAC Hot Enable. Connect to 120 VAC Hot to enable acceptor.
Leave floating to disable acceptor.
Note: You should connect only one of these three pins.
Power & Signal
Loom Connector
(Host Side)
1
7
3
9
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5.4 12Vdc Low Voltage Signal Port
5.4.1 18-pin Connector Details
Recommended mating connector: TE Connectivity / Amp - 5-102398-7 - Connector,
Header, IDC, 2.54mm, 18way
Pin Function Pin Function
1 Out Credit Pulses(1) 10 Out Alarm
2 Out Ready To Send for Serial
Mode
11 12 Volt DC Input(6)
3 In Serial / Pulse Select Line 12 In Enable Validator(3)(2)
4 DC Ground 13 Out Power for Alarm LED
5 Out Transmit (TTL level
RS232)
14 In Serial –Ready to Send or
Receive (TTL level RS232)
6 Out Parallel Vend Channel 1 15 Out Parallel Vend Channel 5
7 Out Parallel Vend Channel 2 16 In Alternate Receive (TTL level
RS232)(5)
8 Out Parallel Vend Channel 3 17 Out Parallel Vend Channel 6
9 Out Parallel Vend Channel 4 18 In Parallel Escrow Control(4)
Notes:
1. All outputs pull the pin to ground when active
2. When using Low Voltage Enable input on this connector, do not connect High
Voltage Enable pins to avoid conflicts in the control logic. See table below
3. The Enable Validator input can be configured for Active Low (validator is in
service when the input is pulled to ground) or Active High. If the ST1C is fitted
with a DIP switch, this input can be over-ridden by the “Always Enable” switch.
4. The Escrow Control Input is always configured as Active Low
5. For serial protocols, the data line can be connected to either pin 14 or 16
6. The 12 Volt DC input is provided for low voltage operation only.
5.4.2 Low Voltage Enable
The logic for the Enable Validator input on pin 12 is:
Condition Input status Validator Status
Active Low
Low Enabled
Disconnected Inhibited
High Inhibited
Active High
Low Inhibited
Disconnected Inhibited
High Enabled
1
10
9
18 View looking at the validator
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5.4.3 Signal Specifications
Open Collector outputs:
Maximum Open Voltage 40V
Maximum Sink Current 50mA @ 12VDC
Maximum Output Low Voltage: 0.4VDC
Minimum Output High Voltage: 2.4VDC
Input low level voltage: 0…. 1V
Input high level voltage: 3…..12V (typically 3… 5V)
Input pull up to 5V: 21K Ω
5.5 USB Port
The ST1C USB port is compliant as a USB 2.0 full speed host or device and is fitted
with a mini-AB socket. The USB port can be used to:
Connect a USB memory device to reprogram the validator with new firmware
and bill dataset
Connect to a USB port on the machine controller. The validator will enumerate as
a serial port device for compatibility. Please contact your local regional office for
the relevant device drivers.
5.5 USB Mini-A or Mini-B Cable
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Section
6
6 MAINTENANCE & OPERATION
6.1 Cleaning the Validator Bill Path
Equipment Required
1. Cotton swab or a lint-free cloth.
2. Cleaning solution: A mix of water and up to 50% Iso-Propyl Alcohol
(IPA) is recommended.
DO NOT use more than 50% IPA. NEVER use solvent-based
cleaning agents, such as Amberclens, pure alcohol, petrol,
methylated spirit or white spirit on this product as the unit will be
severely damaged.
1. Ensure the power supply to the GBA ST1C unit is switched OFF.
2. Remove the Cassette.
3. Lift up the purple Access Latch on the back of the Lower Sensor Assembly, and
gently slide the module out of the Channel Assembly –see section 6.2.
4. Using a cotton swab, or lint-free cloth, wetted with cleaning solution and
applying light force only, carefully clean all sensor windows in both halves
(upper and lower) of the bill path. If a sensor window has become badly
scratched do not attempt to polish it, contact your local regional office for
further advice.
5. Continue with the swab, or lint-free cloth, to clean the rest of the bill path,
including sprung rollers.
6. Visible parts of belts can be cleaned by wiping with a cleaning solution-soaked
cotton swab or wipe. It is not possible to clean the whole belt surface without
removing the belts from the unit.
7. Use an additional swab or cloth to dry the cleaned area, if required.
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6.2 Lower Sensor Housing
The lower sensor assembly has an internalised connection to the main chassis, so
there is no cable to disconnect. To remove the housing lift the access latch and gently
slide back.
To refit the assembly, slide it forward until the retaining bar clicks into place.
Note that the black internal bill guides must be fitted for either 66 or 70mm
applications. They can be provided as a kit, which includes a matching note guide.
Internal Bill Guides
Two options matched with
the external bill guides:
66mm kit
ASY-M-111445
70mm kit
ASY-M-111446
Access Latch
6.2 Image of Lower Sensor Assembly
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6.3 Clearing a Bill Jam
1. Ensure the power supply to the GBA ST1C-UL unit is switched OFF.
2. Remove the Cassette.
3. Lift up the purple Access Latch on the back of the Bottom Sensor Assembly,
and gently slide the module out of the Channel Assembly.
4. Clear the jammed bill(s) from the bill acceptor.
5. Re-assemble unit and switch the power supply back ON.
6.3 - Image of bill path access
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