GEA SHA series User manual

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GEA Bock Condensing Units
Assembly instructions
09600-08.2017-Gb
Translation of the original instructions
SHA(X)12P...L SHG(X)12P...L SHG(X)5...L
SHA(X)22e...L SHG(X)22e...L SHG(X)56e...L
SHA(X)34e...L SHG(X)34e...L SHG(X)6...L
SHA(X)4...L SHG(X)44e...L SHGZ(X)7...L

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GEA Bock GmbH
72636 Frickenhausen
Manufacturer
Contact
GEA Bock GmbH
Benzstraße 7
72636 Frickenhausen
Germany
Telefon [phone]
Telefax [phone]
[email protected]
www.gea.com
Read these instructions before assembly and before using the condensing unit. This will avoid mis-
understandings and prevent damage. Improper assembly and use can result in serious or fatal injury.
Observe the safety instructions contained in these instructions and in the compressor instructions.
These instructions must be passed onto the end customer along with the unit in which the condens-
ing unit is installed.
Observe also the other documentation included with the condensing unit.
About these instructions

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Contents Page
1
Safety 4
1.1
Identication of safety instructions
1.2
Qualications required of personnel
1.3
Safety instructions
1.4
Intended use
2
Product description 6
2.1
Short description
2.2
Name plate
2.3
Type key
3 Areas of application 8
4
Assembly 8
4.1 Setting up
5
Maintenance 9
5.1
Preparation
5.2
Work to be carried out
6
Technical data 10
7
Dimensions and connections 13
8 Service 18
Note:
According to Commission Regulation (EU) 2015/1095 of May 5th 2015 implementing Directive
2009/125/EC of the European Parliament and of the Council with regard to ecodesign requirements
for professional condensing units, starting 2016 July 1st in the EU only products may be sold which
fulll minimum efciency requirements. These minimum efciency requirements must be documen-
ted by a certicate.
The matching certicate for your condensing unit can be created on the Internet on our software
(VAP) under http://vap.gea.com/stationaryapplication/

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1.1 Identicationofsafetyinstructions:
1|Safety
1.2 Qualicationsrequiredofpersonnel
WARNING Inadequatelyqualiedpersonnelposestheriskofaccidents,the
consequencebeingseriousorfatalinjury.Workoncompressors
isthereforereservedforpersonnelwhichisqualiedtoworkon
pressurized refrigerant systems:
• For example, a refrigeration technician, refrigeration mechatronic
engineer. As well as professions with comparable training, which
enables personnel to assemble, install, maintain and repair
refrigeration and air-conditioning systems. Personnel must be capable
of assessing the work to be carried out and recognising any potential
dangers.
DANGER Indicatesadangeroussituationwhich,ifnotavoided,
willcauseimmediatefatalorseriousinjury.
WARNING Indicatesadangeroussituationwhich,ifnotavoided,
maycausefatalorseriousinjury.
CAUTION Indicatesadangeroussituationwhich,ifnotavoided,
maycausefairlysevereorminorinjury.
ATTENTION Indicatesasituationwhich,ifnotavoided,
may cause property damage.
INFO Importantinformationortipsonsimplifyingwork.

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1|Safety
1.4 Intended use
1.3 Safety instructions
WARNING Riskofaccidents.
Refrigerating compressors are pressurised machines and as such
call for heightened caution and care in handling.
The maximum permissible overpressure must not be exceeded,
even for testing purposes.
Riskofburns!
- Dependingontheoperatingconditions,surfacetemperaturesof
over 60°C on the discharge side or below 0°C on the suction side
can be reached.
- Avoid contact with refrigerant necessarily.
Contactwithrefrigerantcancausesevereburnsandskin
damage.
WARNING The condensing unit may not be used in potentially explosive
environments!
These assembly instructions describe the standard version of the condensing units named in the
title manufactured by GEA. The condensing unit is intended for installation in a machine (within the
EU according to the EU Directives 2006/42/EC Machinery Directive, 2014/68/EU Pressure Equipment
Directive).
Commissioning is permissible only if the condensing unit has been installed in accordance with these
assembly instructions and the entire system into which it is integrated has been inspected and ap-
proved in accordance with legal regulations.
Only refrigerants may be used which are released on
http://vap.gea.com/stationaryapplication/
Anyotheruseofthecondensingunitisprohibited!

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Dimension and connection values can be found in Chapter 7
2.1 Short description
2|Product description
Condenser
Condenser
Condensing unit with vertical receiver
Condensing unit with horizontal receiver
Receiver
Receiver
Compressor
Compressor

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1
2
3
SHGX34e/315-4 L
AX38125A001
/
SHG 43 e 380- L 4 SX
2.3 Typekey (example)
¹) HG - Hermetic Gas-Cooled (suction gas-cooled)
²) X - Ester oil charge
3) S - Stronger motor
4) L = Aircooled condensing unit
Aircooled 4)
Motor variant 3)
Number of poles
Swept volume
e-Series
Number of cylinders
Size
Oil charge ²)
Series ¹)
GEA Bock GmbH
72636 Frickenhausen, Germany
19/28
2|Product description
2.2 Name plate (example)
1 Type designation
2 Machine number
3 ND (LP): Max. admissible operating pressure suction side
HD (HP): Max. admissible operating pressure high-pressure side

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?
4 |Assembly
3 |Areas of application
4.1 Setting up
INFO Newcompressorsarefactory-lledwithinertgas(3barnitrogen).
Leave this service charge in the compressor for as long as pos-
sible and prevent the ingress of air.
Immediately after connecting the Plusbox to the refrigeration
system,closetheshut-offvalvesinthesuction,dischargelines
etc. and evacuate the compressor.
Checkthecondensingnunitfortransportdamagebeforestarting
anywork.
-
-
-
3.1 Areas of application
•The operating limits of the condensing units differ to the respective compressor.
The really operating limits can be found on the Internet on our software (VAP) under vap.gea.com.
Do not lift manually
Use lifting gear
Transport preferably via forklift truck,
alternatively bolted to a pallet
Provide adequate clearance for maintenance work.
Distance from wall to condenser minimum 300 mm.
Do not use in a dusty, damp atmosphere or a combustible
environment.

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4 |Assembly
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B
A
1 2
3
4
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4
3
2
1
A
B
Tol.-Ang. DIN ISO 2768-mK
Ra Rz
Maß Passung
Freigabe
Alternativbezug:
Baumustergeprüft
Teil inaktiv
Lieferantenzeichnung
-
-
K.-Auftrag:
PL:
Zeichnung ungültig
Entwicklungsstand
Teil keine Serie
120
400
±0.5
über 0.5
bis 6
Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de
-
-
Unbemaßte Radien:
-
Diese Zeichnung ist unser Eigentum!
Sie darf ohne unsere Genehmigung weder nach-
gebildet, vervielfältigt, oder Dritten Personen zu-
gänglich gemacht werden. Der Nachbau nach
dieser Zeichnung, oder an Hand der nach dieser
Zeichnung hergestellten Gegenstände durch den
Abnehmer oder Dritte ist nicht gestattet.
Wir behalten uns alle Rechte, gemäß DIN ISO 16016
an dieser Zeichnung vor.
Bearb.
Datum
Änderungs-Nr.
Werkstoff:
Ausgangsteil, bzw. Rohteil:
-
-
Gepr.
Name Datum
19.04.
Werkstückkanten
DIN ISO 13715
Ersatz für:
Ersetzt durch:
Erstellt
2010
Geprüft
-
Kurz
Zone
1/x
Oberflächenbehandlung / Härte:
-
Blatt:
Änderungsbeschreibung
400
Benennung:
±0.8
1000
30 6
-
±0.3
120
30
±0.2
Zeichn.-Nr. Teile-Nr.
Oberflächenangaben ISO 1302
x.xxxx-xxxxx.x
Zust.
Gußtoleranzen:
Gewicht: (kg)
±0.1
Maßstab:
1:1
Wasserwaage
für Indesign
Der Lieferant muß sicherstellen, dass die Ware in
einwandfreiem Zustand angeliefert wird (Korrosions-
schutz, Verpackung für sicheren Transport).
Rz 25
Rz 160
s
25
z y x w u t
0,05
Rz 1,6
0,3
0,7
1,6
2
Rz 16
6,3
Rz 63
Rz 6,3
Rz 12,5
F:\user\kurz\3D Sachen\3D Teile\Zeichnungen\Wasserwaage
5 |Maintenance
Set up on an even surface or frame with sufcient load-bearing
capacity. Only set up on a slant after following consulting.
Preferably on vibration damper or mounting rubbers.
Sun protection: If the condensing unit is set up outdoors, it
has to be protected from direct sunlight.
5.1 Preparation
WARNING Beforestartinganyworkonthecompressor:
Switch off the compressor and secure it to prevent a restart.
Relieve compressor of system pressure.
Preventairfrominltratingthesystem!
After maintenance has been performed:
Connect safety switch.
Evacuate compressor.
Releaseswitch-onlock.
5.2 Worktobecarriedout
To avoid system-related problems, the following service work must be carried out on the Plusbox:
Cleaning: A dirty condenser leads to performance losses!
Visual inspections and possible condenser cleaning therefore required on a monthly base.
We recommend using compressed air and a soft brush for cleaning.
Further maintenance work in accordance with the instructions for assembly on the compressor.

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6 |Technical Data
Type
Fan/Condenser(230V-1-50Hz) Receiver
capacity Weight
Max.
workingcurrent
50 Hz
Max.
power consumption
50 Hz
Airow
50 Hz
A W m³/h Ltr. kg
SHG12P/60-4 SL 1,22 280 3550 6,0 88
SHG12P/75-4 L 1,22 280 3550 6,0 88
SHG12P/75-4 SL 1,22 280 3550 6,0 91
SHG12P/90-4 L 1,22 280 3550 6,0 91
SHG12P/90-4 SL 1,22 280 3550 6,0 94
SHG12P/110-4 L 1,22 280 3550 6,0 94
SHG12P/110-4 SL 1,22 280 3550 6,0 94
SHG22e/125-4 L 1,22 280 3550 6,0 123
SHG22e/125-4 SL 1,22 280 3550 6,0 127
SHG22e/160-4 L 1,22 280 3550 6,0 127
SHG22e/160-4 SL 1,22 280 3550 6,0 128
SHG22e/190-4 L 2,50 580 5950 8,0 149
SHG22e/190-4 SL 2,50 580 5950 8,0 150
SHG34e/215-4 L 2,50 580 5950 8,0 167
SHG34e/215-4 SL 2,50 580 5950 10,0 178
SHG34e/255-4 L 2,50 580 5950 8,0 166
SHG34e/255-4 SL 2,50 580 5950 10,0 178
SHG34e/315-4 L 2,50 580 5950 8,0 169
SHG34e/315-4 SL 2 x 2,50 2 x 500 8740 14,0 180
SHG34e/380-4 L 2 x 2,50 2 x 500 8740 14,0 176
SHG34e/380-4 SL 2 x 2,50 2 x 500 9490 14,0 185