Genesis BYC-007TG1 User manual

Installation & Operation Manual
Installation &Operation Manual
Full Inverter Swimming Pool Heat Pump
Thank you very much for purchasing our product, please keep and read this manual carefully
before you install the heat pump.
Unit Installed by:___________________________________________________________
Unit Install date:___________________________________________________________
Unit Serial Number:________________________________________________________

- 3 -
Packing List
Please keep installation manual safe and read it carefully before using.
The unit must be installed by professional personnel according to the instructions in this
manual.
WARNING: if the unit is installed in locations that are at risk of lightning strikes, or power
fluctuations surge protection measures should be installed.
WARNING: The unit is not suitable for use in winter: all water must be drained from the unit during
winterization or it could freeze inside the unit causing damage to the internal components.
No.
Name
Qty.
Remark
1
Installation & Operation Manual
1
2
Wire-controller
1
3
Wire controller box and sponge pad
(to be installed on the heat pump shell)
1
4
Drain-pipe (2 m)
1
5
Drain-pipe connector
1
6
Rubber shock absorber
4
7
Heat Pump Unit
(The pipe connector has been installed on the
machine)
1

- 4 -
Table of Contents
Accessories……………...........................................................................5
Safety.........................................................................................................6
Heat pump working principle..................................................................7
Installation of the unit..............................................................................9
Installation of the pipeline.....................................................................12
Installation of optional accessories......................................................14
Installation and operation of electric devices......................................15
Instruction for operation .......................................................................19
Wireless/Remote control................................................. ......................24
Initial operation and settings ................................................................33
Operation and maintenance..................................................................34
Fault analysis and solving………………................................................36
Technical parameters.............................................................................37
After-sale service....................................................................................38

- 5 -
Each unit produced by our factory comes with the following accessories:
In order for the system to work the following parts are required
No.
Name
Qty.
use
1
Water pump
1
To circul a t e t h e p o ol water
2
Filter system
1
To clean the pool water which passes through
the heat pumps
3
Water pipes system
1
To connect the equipment and circulate the water
in the pool
NOTE
The types and quantity of the water pipes, valves, filter equipment, sterilizing equipment used for the
swimming pool heating/circulation pipe system, depend on the project design. We do not recommend to
install auxiliary electric heaters in the system.
No.
Name
Qty.
Use
1
Installation & Operation Manual
1 PC
User Guide to install the unit
2
Wire controller
1 PC
Used for the machine operation interface
3
Drain-pipe
1 PC
Used for draining the condensate water
4
Drain-pipe connector
1 PC
To connect the drain pipe to the heat pump
5
Rubber shock absorber
4
PCS
To reduce vibration and noise
6
Heat pump unit
1 SET
For heating water
1. Accessories

- 6 -
●The installation should be done by the professional persons, to prevent leaking, electric shock or
fire.
● Confirm the ground connection, if the ground connection is not correctly done, it may cause electric
shock.
THE UNIT MUST BE EARTHED PROPERLY BEFORE USAGE
When installing the heat pump in a small room, make sure it is well ventilated, warm air needs to be
brought into the room and cold air created by the heat pump needs to be removed from the room.
If then unit is allowed to recirculate its own cold air the unit efficiencies will be affected.
● Don't put fingers or objects into the air inlet outlet as the rotating fan could cause serious injuries.
● If you smell anything burning, turn off the manual power switch immediately, stop operation and
contact the after-sale service department. Continued abnormal operation may cause electric shock
fire.
2. Safety
Range of application:
1.Power supply: 220V-240V/1N~50Hz.
2.Ambient temperature: -15°C〜43°C !
3.Working water temperature: Min. inlet water temperature 8°C,Max. outlet Water
Temperat u r e 40°C. If the system is always used beyond the available water range,
please contact with manufacturer.

- 7 -
● When the unit needs to be removed or re-installed, please ensure that the work is carried out by
qualified professionals. If the installation is not correct, it may cause unit operation failure, electric
shock, fire, hurt, leaking, etc.
● Please ensure that any repairs carried out by qualified professionals: failure to make proper repairs
could cause unit operation failure, electric shock, fire, hurt, leaking, etc..
● Do no install the unit near flammable sources, as any leakages could cause a fire.
● Make sure the base on which the unit is installed is strong enough to support it.
● Make sure a leakage protection switch is installed to prevent electric shock or fire.
●When cleaning the unit, stop operation, switch off the power and disconnect the power..
3.1 Heat pump operation
Heat pumps use heat from the sun by collecting and absorbing energy from the outside air.
This energy is then compressed and transferred to the pool water. Your existing water pump
circulates the water through the heat pump, which is normally installed next to the pool
filtration system, and the water warms up. The heat pump timer can be set so that the pump
operates at the times you want: for example, during daylight hours from 9am to 5pm.
ØThe unit contains a fan that draws in outside air and directs it over the surface of the
EVAPORATOR (energy collector). The liquid refrigerant inside the EVAPORATOR coil
absorbs the heat from the outside air and becomes a gas.
ØThe warm gas inside the coil passes through the COMPRESSOR, which concentrates
and increases the heat to form a very hot gas, which then passes through the
CONDENSER (water heat exchanger). It is here that the heat exchange occurs as the
heat from the hot gas is transferred to the cool swimming pool water circulating through
the heat exchanger.
ØThe pool water becomes warmer and the hot gas returns to its liquid form as it flows
through the CONDENSER coil. The gas then passes through the Electronic Expansion Valve
and the whole process begins again.
ØDevelopments in heat pump technology mean that today heat pumps can efficiently
collect heat from the outside air even when the temperature is as low as 7-10°C. This
means that for tropical and subtropical climates the pool can be maintained between 26°C and 32°C.
3. Heat pump unit working principle

- 8 -
3.2 Air source heat pump working principle
Figure 1
Qc (Heat energy) = Qa (Compressor consumption) +Qb (Heat energy absorbed from ambient
environment)
4 way valve
Water inlet
Water Outlet
Condenser
Gas-liquid
separator
Compressor
Filter
Expansion valve
Filter
"Ev apor ato r
""
Fa n un it

- 9 -
4.1 Installation Guidelines
● Avoid installations in locations containing mineral oil.
● Avoid installation in locations where the air contains salt or other corrosive gases.
● Avoid installation in locations with serious power supply voltage fluctuation.
● Avoid installation in unstable places, such as a car or cabin.
● Avoid installation near flammable items.
● Avoid installation in locations with strong electromagnetic forces.
● Avoid installation in locations with harsh environmental conditions.
4.2 Installation check
● Check the model, number, name etc, to avoid incorrect installation.
● Make sure there is enough space for installation and maintenance.
● Install in a dry well-ventilated place and make sure there are no obstructions around the air inlet
and outlet.
● Make sure the supporting base is strong enough and prepared to that shocks can be avoided.
● The power supply and diameter of the cables used must be in accordance with the electrical
installation requirements.
● Electrical installation must comply with the relevant technical standards of electrical equipment, and
electrical insulation work must be done.
● The unit must be put horizontally for at least eight hours before running.
4. Installation of the unit

- 10 -
4.3 Installation space
Please observe the space requirements indicated below for optimal operation and maintenance.
Figure 3. Horizontal installation space requirements!mm"

- 11 -
4.4 Heat pump dimensions
#
Figure 4 Heat pump dimensions
Size(mm)
Model No.
A
B
C
D
E
F
BYC-007TG1
BYC-010TG1
821
587
362
474
173
405
BYC-013TG1
BYC-017TG1
BYC-021TG1
850
637
366
614
118
405
4.5 Installation base for heat pump
Please refer to Figure 5.
Figure 5 Installation base
Anchor bolt
Drainage tray
!"#$ %&'(
Installation base
Concrete
Anchor bolt
Screw nut/washer
Shock absorb
!"#$ %&'(
Drainage tray

- 12 -
4.6 Lifting
●Please use four or more soft lifting belts to move the sets (see Figure 6).
●Please use protective plates on the surface of the units when handling to avoid scratches and
deformation.
●Double-check that the support base is strong enough before fixing the unit.
● The heat pump will produce condensation water: remember to provide a drainage channel when
making the installation base.
●Please install shock absorbers on the surface of the base.
Figure 6 Lifting diagram
5.1 Attention
● Prevent air, dust and other material from going into the water pipes.
● Fix the whole system before installing the water pipes.
● Water inlet and outlet pipes should be protected by an insulation layer.
● Make sure that there is a stable water flow, to prevent excessive throttling.
● Do not handle, move or lift the unit by holding the water inlet and outlet pipe: use only the holes on
the beam of the base (see Figure 9)
● When connecting the water inlet and outlet pipes, use two pipe wrenches to adjust the two parts of
the pipes, and make sure the water inlet and outlet pipes do not twist (see Figure 7).
5. Installation of pipes

- 13 -
Figure 7
5.2 Instructions
5.2.1 Symbols
5.2.2 Pipeline installation diagram
Figure 8 Diagram!Single unit for reference"
●It is recommended to install a one-way valve for each unit to prevent water back flow.
●Multiple units can be installed as part of a system, but each unit should be controlled independently.
●All pipes and valves should be insulated.
5.2.3 Connection sizes
Controller
Heat
Pump
Water temp sensor wire! "! !
Swimming Pool
Pump signal wire
Pump
Drainage
Drainage
Feeding water

- 14 -
Model No.
Inlet
Outlet
BYC-007TG1
BYC-010TG1
BYC-013TG1
BYC-017TG1
BYC-021TG1
DN50
DN50
●The pipe pressure and flow rate should be calculated before selecting the diameter of the pipe,
pressure drop range is 0.3〜0.5 kgf/cm2(3〜5m"head pipe flow rate range is 1 .2〜2. 5 m/s.
●The hydraulic calculation should be made after selecting the pipe diameter. If the resistance is more
than the pump head, then a more powerful pump or larger pipes are required.
5.2.4 Required Water Quality
● Bad quality water will produce more lime scale and sand: this kind of water should be filtered and
demineralized.
●The water quality should be analyzed before operating the unit: PH value, conductivity, Chloride ion
concentration and sulphate ion concentration should be checked.
●Acceptable water quality shown below:
PH value
Total hardness
Conductivity
Sulphate ion
Chlorine ion
Ammonia ion
7$8.5
< 50ppm
<200μV/cm(25℃)
None
< 50ppm
None
Sulfate ion
Silicon
Iron content
Sodium
Ca
< 50ppm
< 50ppm
< 0.3ppm
No requirement
< 50ppm
● Suggested filter mesh = 40.
6.1 Selection of the water pump
●The circulation pump is required for the system to operate, there is a terminal connection for the
pump (single phase)
NOTE For single-phase pumps, please check the wiring diagram.
●Head of circulation pump = height difference between water level and main unit + total pipeline
resistance (determined by the hydraulic calculation) + pressure loss of main unit (see nameplate on
heat pump).
NOTE Multiple units are installed in parallel place more demand on the water pump
requirement.
6. Installation of optional accessories

- 15 -
6.2 Water pipe selection
●The selection of the water pipe should be based on the actual system specifications
●The flow switch can be installed horizontally or vertically. If installed the direction of the water flow
must be upwards and NOT downwards.
● The flow switch must be installed on a straight pipeline, and there must be more than five times the
length of the pipe diameter on either side of the flow switch (see Figure 9 below). The direction of fluid
must follow the arrow on the controller. The terminal block should be installed in a position that is easy
to operate.
Figure 9
7.1 Electrical wiring
●The unit should have a dedicated power supply in accordance with the recommended voltage.
●Unit power supply circuit must have an effective external grounding.
●Wiring and electrical connections must be made by qualified professionals in accordance with the
wiring diagram.
●Power line and signal line layout should be neat and cables should not interfere with each other.
●Do not install the units if the power supply specifications are not met.
●After all wiring connections have been completed, check them again carefully before switching on
the power.
A
5A 5A
7. Installation of electrical devices

- 16 -
NOTE:
Only for signal control, not direct
connection to power supply
7.2 Electrical Wiring Specification
Model
Electrical Wiring Specification
BYC-007TG1
BYC-010TG1
BYC-013TG1
BYC-017TG1
BYC-021TG1
3*2.5 mm²
Terminal
Terminal c a b l e max. 4 mm²
POWER SUPPLY
Figure 14
7.3 Circulation pump installation
The heat pump only provides a signal for the circulation pump, A separate A.C. Contactor is
required to connect the circulation pump.
To water pump
AC 220~240V 50Hz
Maximum 1200W

- 17 -
Figure 15
Figure 16

- 18 -
7.4 Electric wiring diagram
COMP : COMPRESSOR
GND : GROUND
AMBT: AMBIENT TEMPERATURE SENSOR
WFS: WATER FLOW SWITCH
LOW : LOW PRESSURE SWITCH
HIGH : HIGH PRESSURE SWITCH
COIL: EVAPORATOR COIL TEMPERATURE
SENSOR
OWT/INWT: INLET / OUTLET WATER
TEMPERATURE SENSOR
Figure# Electrical wiring diagram

- 19 -
1. Controller Operation
l Press button to change between Heating, Cooling and Auto modes
l In heating mode: lights up
l Auto Mode：When heating in Auto mode, + light up
When cooling in Auto mode, + light up
l In cooling mode： light up
Icon meaning:
+ ------------- Cooling mode, when set to cooling, this icon is always on;
+ ------------- Heating mode, when set to heating, this icon is always on;
--------------------------------- Auto mode, when set to Auto, this icon is always on;
+ -----------Fast heating, when set to fast heating, these two icons are always on;
+ ---------- Fast cooling, when set to fast cooling, these two icons are always on;
+ ------- Slow heating mode; when set to slow heating mode, these two icons are
always on;
+ ------------ Slow cooling mode; when set to slow cooling mode, these two icons
are always on;
8. Operating Instructions

- 20 -
l Temperature Setting
ü In the main interface, press or to adjust temperature setting. At the
same time, the SET icon will light up. It will automatically exit after 3s without
operation.
l Inquiry and Setting of User Parameters
*In the main interface, press and hold for 3 seconds to enter the user parameter query
interface. Press or to query each parameter.
*In the user parameter query interface, select a parameter and press to enter the
parameter setting, this parameter will flash, then press or to modify the
value. Press again to confirm this setting.
*In the Inquiry or Setting interface, it will return to main interface automatically if there is no
operation for 30 seconds and the modified parameter value will be saved automatically. You
can also return to the main interface by the .