GENUINE MOTORCYCLES G400C User manual

Owner'sManual
Readthis manual carefully beforeoperating this vehicle.

GENUINE MOTORCYCLES
G400C
OWNER'SMANUAL
and
USER GUIDE

Important Information
Please read the user’s manual carefully before operating this vehicle. This manual contains a large amount of information of operation
and cautions, which will help you to handle and control of the motorcycle. For your safety, please pay significant attention to the cautions
as follows:
Warning
——Failure to followthis information may lead to safety problems.
Caution
——Failure to followthis information may cause damage to the motorcycle or it maycompromise thesafety of the motorcycle itself.
Please fill in the blanks with the appropriate motorcycle information,
VIN Number：
Engine Number：
Warning California Proposition 65
Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals
including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid
breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area
and wear gloves or wash your hands frequently when servicing your vehicle. For more information go to
www.P65Warnings.ca.gov/passenger-vehicle

2
Index
I. General Information……..……………………….………........1-7
II. User Instructions…………...…………………….………..........…8
Safety & Protective Gear…………………………………………...8
Do not ride while under the influence……………………..…..…..9
Safe riding principles……………………………………...…………9
Being seen……………………....………………………………….10
Know your Motorcycle…………..…………………………………...10
Loading & Carrying Passengers…………………………………….11
Gasoline and exhaust fumes………………….…….……..… 12
Modifications……………………….….......................…..…...12
Fuel-Saving tips………………………………….….……..…..…...... 13
III. Vehicle Layout….................................….………...……….…..14-16
Instrument Gauges……………………………….………...….17-18
Gauge Check…………….…………………………………………19
IV. Controls……………………............................……......……...20
Ignition Switch…………………………………………..….…….20
Switches on left handlebar…….………………..…..……………21
Switches on right handlebar………………………………………22
Adding Fuel………………………….………………..……… 23
Mirrors……………………………………………………………24
Gear Shift …………………………...…………………….…...24
Throttle…………………………………………….…....…….25
Brakes…………………………………...……………………..25
Kick starter………………………………………………………...26
Side stand………………………………………….……………...26
V. Proper Operation……………………….………………………..27
Engine Start / Stop…………………………………….…………..27
Engine Break-in / Maintenance………………………….….… …28
Pre-Ride Inspection…………………………………………. 29
Vehicle Operation………………………………………………..30-33

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VI. Inspection and adjustment………………………………..……..…34
Maintenance Schedule……..……………………………....…35-36
Spark Plug ………….…..………………………………………… 37
Timing phase…….....………………………………………...……..…37
Engine Oil………...…..…………………….……………………..38-40
Engine Compression……….....………………………………...40-41
Valve Clearance & Adjustment……..……..…………………..…41-42
Air Filter……….………..………………..........................................…43
Idle Speed……...…………..……………..……..……………….……44
Throttle…………………………………………….……………45-46
Brake system….……………………………………………..……46-50
Wheels / Tires…..…………………………………………….……50-51
Clutch………………………………….......................…..……52
Drive Chain………………..……………………………..………53-55
Battery….…..………………......................................….…55-56
Fuse Replacement..………..……………………….……………56
Brake lamp adjustment…..……………………………………..…57
Headlight……….…………………………………………... 58
Running Light…….………………………………………………...59
Taillight…………….………………………….…………………..59
Turn signals……..……………………………………………..…...60
Side stand………………………………………………….……60
Bolts, nuts and fasteners……………..………………….………61
Vehicle Washing…...………………………………….……………61
Storage…………………………………………………….……. 62
Special Torque Values…………………………………..……...63
Standard Torque Values…………………………………….……..64
VII. Engine Management System……………………………….65
EFI System Composition………………………………………65-66
Major Components of EFI System………………………...67-68
Engine Management Troubleshooting…………………………..69
VIII. Consumer Information……..…………………..….……………..70
Reporting Safety Defects……………….......................…………70
MotorcycleNoise Regulation………………………………… 70
OEM Parts and Genuine Approved Accessories...………………71

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I. Technical Data
Item Data
Dimension &
Weight
Length*Width*Height
Wheelbase
Minimum ground clearance
Completevehicle weight
2105mm*760mm*1130mm 82.9 in x 29.9 in x44.5 in
1420mm 55.9 in
160mm 6.3 in
Dry weight: 151kg, Curb weight: 160kg, 353 lbs.
Vehicle body
Frame type
Rake angle
Front suspension device
Rear suspension device
Front Tire size
Rear Tire size
Front wheel pressure
Rear wheel pressure
Front brake
Cradle type
28°
spring & hydraulic composite damping
spring & hydraulic composite damping
100/90-19
130/70-18
Normally loaded: 225 kPa, 32.6 psi
Normally loaded: 225 kPa, 32.6 psi
Single disc type

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Rear brake
Fuel tank volume
Fuel grade
Drum brake
13±5L
87 Octane or higher
Engin e
Mode
Cylinder bore
Cylinder stroke
Displacement
Compression ratio
Max. power
Max. torque
Valveclearance (cold)
Valvedriving gear Air
Filter
Cooling method
Lubrication method
Engine oil grade
Single-cylinder Oil –cooling 4-stroke engine
85.0mm
70.0mm
397.2cc
8.8:1
19.5 kw(26.15 hp) @ 7000rpm
30.0 N.m (22.13 ft lb) @ 5500rpm
Intake: 0.07-0.10 mm ；Exhaust: 0.08-0.12 mm
Chain drive
Element filter
Oil-cooling
15W/40 JASO MA2 engine oil in warm weather and
10W/30- JASO MA2 in cold weather climates

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Engine oil charge volume
Engine oil filter element
Electricmotorstarting
Idle speed
2.2L
Oil paperfilter
Electric / Kick start
1600±150r/min
Driving System
Clutch
Clutch operating system
Variable speed gear
Primary reduction ratio
Transmission gear ratio
Final reduction ratio
Gear shifting mode
Wet clutch, coil clutch, paper frictionwafer
Manual mechanical
5-speedconstant mesh
2.667
Ⅰ2.916
Ⅱ1.764
Ⅲ1.350
Ⅳ1.110
V 0.88
2.533
Left foot operated sequential type Sequence: I－N－Ⅱ－Ⅲ－Ⅳ-V

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Electrical System
Electric generator
Battery
Power supplysystem
Fusible cutout
Spark plug
Spark plug gap
Ignition coil type
Fuel supply mode
Ignition mode
Ignition advance angle
Ignition timing
Front lamp
Turn lamp
Stop / Rear-position lamp
Permanent magnet DC magneto
12V 9Ah Gel type
DC power supply, electric generator is only used to recharge battery
15A/10A
NGK DPR8Z
0.6-0.7mm
Open magnetic circuit
Electronic fuel injection, ECU control
EMS
EMS
EMS
12V / 55W / 60W
Front: 12V 10W Rear: 12V 10W
12V 21W / 5W

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II. User Instructions
Important safetyinformation
Your safetyis very important. Your motorcycle can provide
many years of service and pleasure, if you take responsibility for
your own safety and understandthe challenges while riding. There
is much you can do to protect yourself when you ride.
Please read through the following instructions before riding your
bike the first time.
• Be sure you read this owner’s manual completely and
understand all operating features.
•Take sufficient time training with safe and proper riding
technique.
•Practice until you are knowledgeable and comfortable with
your motorcycle, and knowledgeable with all road signs.
Failure tofollowany safetyinstructions could cause severe injury or
even death to the motorcycle operator, passenger or bystander.
Before riding eachtime, make sure of the following:
Wear protective gear
Wearing appropriate protective wear can prevent or reduce
injuries from accidents.
•Helmet – The majority of serious motorcycle injuries and
deaths are the direct result of a headinjury. Drivers and
passengers shouldalways wear a helmet to prevent or reduce the
chance of head injury.
•Eye and Face Protection – A plastic faceshield can help
prevent accidents by guarding the face and eyes from debris,
allowing the rider to devote full attention to the road. Goggles or
glasses can protect the eyes in the same manner.
•Clothing – Bright clothingshould be worn bythe driver so
as to beseen easily by other motorists. Avoid loose clothing that
could catch on the levers, chain or wheels which could result in an
accident. Gloves give you a better grip and help protect your
hands from the elements.
Caution
·Failure to wear a helmet will significantly increasethe likelihood
of injury or death if an accident occurs.
·Make sure passengers always weara helmet to protect eyes, and
wear protective clothing.

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Do not ride while under the influence
Before getting on your bike, makesure:
•You have not consumed alcohol or taken drugs.
•You are in good physicaland mental condition.
•You have done the recommended pre-ride inspection.
•Start the engine in a well-ventilated area.
The exhaust emitstoxic and poisonous carbon monoxide.
Caution
Operating this motorcycle after consuming alcohol or drugs could
seriously affectyour judgment, could cause you to react more
slowly, could affect your balance and perception and could result in
an accident.
Safe riding principles
•Keep enough distance with the other vehicles around you as
this gives you time to react.
•Always observethe rules of the road. Observethe posted
speed limit, and signal your turns well in advance.
•Know your limits. Do not travel faster than you are able to
safelycontrol the vehicle. Always travel at a speed that is proper for
the operating conditions, your abilityand experience.
•Always inspect yourmotorcycle each time you use it to make
sure it is in safe operating condition.
•Always follow the inspection and scheduled maintenance
procedures described in this manual.
•Test your brakes after operating in wet conditions.
•Never attempt wheelies, jumps and other stunts, as these
could cause damage to the motorcycle and cause loss of control.
•Always keep both hands on the handlebar and feet on the
foot pegs during operation.
•Never consume alcohol or drugs before or while riding your
motorcycle.
• Be aware that long travel distances can cause fatiguethat
can affect performanceand awareness.
•Do not touchthe engine or exhaust after riding as they will be
extremelyhot right afterthe engine has been turned off.
•Park the motorcycle away from fuel or flammablematerials.

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Being seen
Manymotorcycle accidents are caused bycar drivers who do
not see motorcycle riders on the road. To reduce the chance of an
accident, followthese guidelines:
• Wear bright clothing to increase visibility. Bright orange,
yellowor greenjackets or vests and a brightlycolored helmet can
help others see you.
• Always use turn signals when you are planning to turn or
merge to main roads, and turn off signal after completing turns.
• Flash brake lights whenever you are going toslowdown
quickly or where others maynot expect you are going to slowdown.
• Stay out of blindspots of other motorists.
• When you come to an intersection, moveto the portion of
your lane that will bring you into another driver’s field of sight at the
earliest possible moment.
Know Your Motorcycle
• Get training if you are inexperienced.
• Beginners should get trainingfrom a certified instructor.
• Become familiar with the motorcycle at slowspeeds first.
Even if you are an experienced rider, do not attempt to operate at
maximum performance until you are veryfamiliar with the vehicle.
• The equilibrium and stabilityof yourmotorcycleare
affected by the manner in which you load it. It is very important
that you do not install accessories that compromise the design
and concept of the motorcycle. Doingso could alter thesafety of
your motorcycle.

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Loading & Carrying passengers
You should avoidcarrying passengers or large loads until you
have gained sufficient experience riding alone. Extra weight
changes handling, stability, braking performance, turns,
accelerationand deceleration. The load you carry on the motorcycle
has an important effect on your safety, as well as the life of the
motorcycle; therefore, apart from driver and passenger, it is advised
to keep load to a minimum. If you decide to carry any load, take the
following into account:
•Make surethe load is as light and as small as possible.
•Make surethe load does not interfere with anymoving parts.
•Make surethe load does not interfere with your ability to
move around in order to maintain proper equilibrium.
•Put the load as close as possibleto the center of the
motorcycle.
•Put only light load on rear rack, if installed.
•Do not attach load to handlebars, headlight or front forks.
•Properly secure all items.
•Inflate tires properly.
Caution
The design of the motorcycle requires even distribution of all
loads. Be aware that improper loading of goods will adversely
affect the performance and stability of the vehicle.
•Keep the load lowand distribute the load evenly. An
uneven load can cause themotorcycle to drift to one side.
Carrying excess load on your motorcycle can cause an accident
or crash resulting in severe injury or even death to the motorcycle
operator, passenger or bystanders. To carry passengers safely,
you must instruct the passenger before you start to:
• Wear a helmet.
•Get on the motorcycle after you have started the engine.
•Sit as far forward as possible without crowding the driver.
•Hold firmlyto your waist, hips, belt or passenger handles.
•Keep both feet on the pegs at all time, even when the
motorcycle is stopped.
•Keep legs away from hot and moving parts.
•Stay directly behind you, leaning as you lean.
•Avoid any unnecessarymotion.
To drive with a passengersafely, you must:
• Go slower.

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•Start slowing earlier as you approach a stop.
•Maintain a largercushion of space ahead and to the sides.
•Wait for larger gaps when you want to cross, enter or merge into
traffic.
Gasoline and exhaust fumes
Gasoline is highly flammable and exhaust fumes are
poisonous:
•Turn off enginebefore refueling.
•Do not overfill fuel tank!! Fill fuel level to 1/2 inch below
the neck of the fuel tank fill opening.
•Do not spill any gasoline on the engine, exhaust system or
plastic parts.
•Do not refuel while smoking or near any open flame.
•If you swallowgasoline, inhale gasoline vapor or spill
gasoline in your eyes, seek medical help immediately.
•If you spill gasoline on your clothes, change and wash the
affected area immediately with soap.
•Do not operate your motorcycle in a closed area as the
exhaust fumes may cause loss of consciousness or death within a
short time.
Caution
·To avoid scalding by muffler, do not park the vehicle near
walkways.
·Passengershould pay special attention to avoid exhaust burns.
·Hay or other flammable items will create fire if too close to the
exhaust system.
Modifications
Any modifications to this motorcycle, removal of original
equipment or use of unapproved accessories, maycause it to be
unsafe for use and maytrigger severe accidents. Some
modifications may also make your motorcycle illegal to use on
public roadways, and will void all warrantycoverage.
Your Genuine dealer is familiar with all recommended
accessories for your motorcycle, and should be your primary
sourcefor purchasing and installingany accessories. The owner
of the motorcycle is responsiblefor the safety, installation and
usage of any accessories not approved by Genuine.
Before installing newaccessories, makesure they do not
interfere with moving parts, reduce ground clearance, and do not
interfere with the operating controls.

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Fuel-Saving tips
The way you drive your motorcycle will have a direct impact
on your fuel consumption.
•Drive at appropriate speed and avoiding sudden
accelerationor braking. Fluent motorcycle operation is not only
important for your safetyand fuel economy, but also extends the
usable life of your motorcycle.
•Driving within allowed speed limits will yield optimum fuel
economy.
•Always maintain tires at recommended pressure. Check
pressure prior to each ride.
•Have your motorcycle inspected and serviced according to
the periodic service and maintenancetable.
•Check that brakes are not dragging and preventing the
wheels from turning freely. Avoid riding with the rear brake pedal
pressed.
•Turn off the engine if waiting for more than a fewminutes.
•Do not fill up fuel tank above cap neck.
This instruction book illustrates the notes for the standard and
safe operation method, and basic maintenance.
To ensure a comfortable and safe riding experience, please
read this instruction book carefully.
·The pictures and illustrations in this book may be different
from the actual vehicle, due to cosmetic differences between
models.
·The vehicle is specifically designedfor a maximum of two
people (Including the rider himself)
Caution
Donot usecontaminatedfuel
；
Using contaminated fuel may possibly cause rust inside the
fuel tank, which in turn can block fuel lines causing failure to the
EFI system, or evencause severe damage to the engine.
Do not use sub-standard or pollutedengine oil
Always use the specified grade of engine oil, sothe engine’s
performance and longevity can be ensured.
Any failures as a result of the use of inappropriate fluids are
not covered under warranty.

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Ill. Vehicle Layout
Fuel cap
Speedometer
Tachometer
Left handlebar

15
Front wheel
Rear wheel
ExhaustPipe Rear brake

16
Frontturnsignal
Front Fork Assembly
Rearturn signal
Gearshift pedal
Rear shock absorber

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Instrument Gauges
1. Speedometer
Indicates the motorcycle speed (mph). Do not
exceed the posted legal speed limit to assure
safe riding.
2. Odometer
Indicates total vehicle riding distance (miles).
3. Turn indicator
►（R）right turn，flashes when turning right.
◄（L）left turn, flashes when turning left.
4. High beam indicator
Blue light on indicates high beam is selected.
5. Neutral indicator
Green "N" light on when in the neutral position.
6. Tachometer
Shows the engine revolutions per minute (RPM).
7. Fuel Level Low
Fuel light on indicates fuel tank level is low.
8. Trip mileage meter
Currenttrip distance in miles.
9. Zero Knob
Rotating the zero knob in the direction of the arrow
will return the trip odometer to zero.
10. EFI Indicator
Indicates EFI fault conditions.

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Speedometer Odometer Miles Per Hour Tachometer
OTC Indicator
Zero Knob Turn indicator High beam indicator Neutral indicator Fuel gauge