GFA ELEKTROMAT SE 6.24-25,40 User manual
Installation Instructions
ELEKTROMAT SE 6.24-25,40
RS06/24RD
Model: 10004180 10003
-en-
Status: 19.11.2019
2
GfA ELEKTROMATEN UK Ltd
Titan Business Centre
Spartan Close
Warwick CV34 6RR
United Kingdom
www.gfa-elektromaten.co.uk
3
Table of contents
1General safety information .............................................................................................. 4
2Technical Data ................................................................................................................ 5
3Mechanical installation .................................................................................................... 6
4Electrical installation ..................................................................................................... 10
5Limit switch adjustment ................................................................................................. 11
6Motor connection .......................................................................................................... 12
7Alternative motor connection ......................................................................................... 12
8Limit switch connection ................................................................................................. 13
9Emergency manual operation (rapid hand chain operator) ............................................ 14
10Completing commissioning / inspection ......................................................................... 16
11Declaration of incorporation / Declaration of conformity ................................................. 17
Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.
4
1General safety information
Specified normal use
The drive unit is intended for sectional doors with full counter-balancing.
The safe operation is only guaranteed with normal specified use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by trained, skilled fitters only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
The installation is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and safety devices
Do not operate unless corresponding coverings and safety devices are fitted/installed.
Ensure that gaskets are correctly positioned and cable glands are correctly tightened.
Spare parts
Use only original spare parts.
5
2Technical Data
Type KG 50
Output torque 60 Nm
Output speed 24 rpm
Output shaft / hollow shaft 25,40 mm
Maximum output speed open / close
for frequency inverter operation 42 / 30 rpm
Maximum holding torque 200 Nm
Maximum door weight 2500 N
Supply voltage 3N~ 400 V
Operating current 1,10 A
Operating frequency 50 Hz
Power factor cos φ 0,60
Maximum movement per hour 12 h-1
Class of protection IP 65
Limit switch range
(maximum revolutions of output shaft / hollow shaft) 20
Temperature range -10 / +40 (+60) °C
1) When using a temperature range of +40°...+60°C use half of maximum movements per hour.
6
3Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements:
▶ Self-locking connection
elements with a minimum
strength of 800 N/mm2
(8.8) must be used.
▶ Utilize the hole diameter
to the full.
▶ Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002 BAGAB 00003_Z002
3 : 1
Permissible mounting positions
BAGAC01101_Z002
7
Mounting
Three holes are provided for mounting.
▶ Use at least 2 of these (①).
▶ Use the connection elements supplied (②).
Keys are used to connect to the door shaft.
▶ Use a key that is at least as long as the hollow shaft (③).
BAGAD01101_Z001
2x
M8x120 M8
8
Installation
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning - Potential injury or danger to life!
During installation, be sure to use a lifting device that has a sufficient load-
carrying capacity.
▶ Thoroughly grease the door shaft.
BAGAE01001_Z003
▶ Mount the keys. Observe possible variants
Ⓐ or Ⓑ.
BAGAE01002_Z003
9
▶ Attach the drive unit.
BAGAE01103_Z002
▶ Tighten all connection elements on the
drive (M8) to 25 Nm. Install all other
connection elements according to the
specifications of the door manufacturer.
▶ Secure the keys (version Ⓑ only).
BAGAE01107_Z001
10
4Electrical installation
Warning - Danger to life from electric current!
Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make a proper electrical connection
Use suitable tools
Performing electrical installation
Remove the cover. Insert the motor plug. Insert the limit switch plug.
BAH AC07_Z001
Completing the electrical installation
Mount the cable entries and/or cable glands.
11
5Limit switch adjustment
The adjustment of the final limit positions OPEN and CLOSE is described in the instructions
for the door control panel.
12
6Motor connection
M1 Motor
X13 Motor plug
7Alternative motor connection
M1 Motor
X13 Motor plug
13
8Limit switch connection
F10 Thermal contact
S10 Manual operation
X12 DES connection
1 Safety circuit
2 Channel B (RS485)
3 Ground
4 Channel A (RS485)
5 Safety circuit
6 Supply network
14
9Emergency manual operation (rapid hand chain operator)
Emergency manual operation is designed for opening or closing the door without power
supply. Its activation interrupts the control voltage. Electrical operation is no longer possible.
Warning – Injuries due to incorrect operation!
Switch off voltage.
Adopt a secure position.
For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Warning - Danger of the door dropping!
If you need to apply more than the permissible force of 390N (according to DIN EN
12604/DIN EN 12453) to move the door by emergency manual operation, this
indicates a stalling on the drive unit or door. Releasing the stalling may cause the
door to drop.
Adopt a secure position.
For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Caution – Damage to components!
Do not move the door beyond the final limit positions.
15
Switch on by pulling the red handle. Open or
close by pulling the chain. Switch off by
pulling the green handle.
16
10 Completing commissioning / inspection
Check the following components and then install all covers.
Gearbox
Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft
permanently against corrosion.
Mounting
Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are
secure and in proper condition.
Electrical wiring
Check the connection cables and cabling for damage or crushing. Check that the screw
connections and plug connections are fitted properly with a good electric contact.
Emergency manual operation
Check the function with the power disconnected. Perform the check only between the final
limit positions.
Limit switch
Check the final limit positions by opening and closing fully. The safety area must not be
approached.
Drive unit
Note!
Engage a qualified engineer to check the drive unit annually
Apply shorter inspection intervals for doors that are operated frequently
Observe the applicable regulations and standards
17
11 Declaration of incorporation / Declaration of conformity
Declaration of incorporation
within the meaning of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B
Declaration of conformity
within the meaning of EMC Directive 2014/30/EU
within the meaning of RoHS Directive 2011/65/EU
We,
GfA ELEKTROMATEN GmbH & Co. KG
declare under our sole responsibility that the
following product complies with the above
directives and is only intended for installation in a
door system.
Drive unit
SE 6.24-25,40
Part no.: 10004180 10003
We undertake to transmit in response to a
reasoned request by the appropriate regulatory
authorities the special documents on the partly
completed machinery.
This product must only be put into operation
when it has been determined that the complete
machine/system in which it has been installed
complies with the provisions of the above-
mentioned directives.
Authorised representative to compile the
technical documents is the undersigned.
Düsseldorf, 10.08.2018
Stephan Kleine
CEO
Signature
The following requirements from Appendix I of
the Machinery Directive 2006/42/EC are met:
1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2,
1.3.3, 1.3.9, 1.5.1, 1.5.2, 1.5.4, 1.5.6, 1.5.7,
1.5.8, 1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2,
1.6.4, 1.7.2, 1.7.3, 1.7.4.3.
Standards applied:
EN 12453:2001
Industrial, commercial and garage doors and
gates - Safety in use of power operated doors -
Requirements
EN 12604:2017
Industrial, commercial and garage doors and
gates - Mechanical aspects - Requirements
EN 60335-1:2012
Household and similar electrical appliances -
Safety - Part 1: General requirements
EN 61000-6-2:2005
Electromagnetic compatibility (EMC) Part 6-2
Generic standards – Immunity standard for
industrial environments
EN 61000-6-3:2007
Electromagnetic compatibility (EMC) Part 6-3
Generic standards – Emission standard for
residential, commercial and light-industrial
environments
18
19
20
Table of contents
