Giant D263SW User manual

P001306011
ART P001306011 - REV R20161021
GIANT D263S / D263SW / D332ST / D332SWT EN
D263S / D263SW / D332ST /
D332SWT
WHEEL LOADER
OPERATOR’S MANUAL
EN - Original language

2
EC DECLARATION OF CONFORMITY
The undersigned herewith declares that the stated Wheel Loader is in conformity
with the requirements of the listed European Directives:
Machine data:
Directives:
The machine has the following technical characteristics:
Oisterwijk, 2016-01-20
A.J.J. Brock, general director
Model: GIANT D263S / D263SW / D332ST / D332SWT
Category: Wheel Loader
Manufacturer: TOBROCO Machines
Industrielaan 2, 5061 KC Oisterwijk, Netherlands
2006/42/EC: Machinery directive
2000/14/EC: Noise emission
2004/108/EC: Electromagnetic compatibility
97/68/EC: Pollutant emission
Noise level (LWA): < 101 dB(A)
Vibration level: < 2,5 m/s2
Engine emission: Stage IIIA

3
EC Declaration of Conformity - - - - - - 2
1 Introduction ............................. 5
Preface - - - - - - - - - - - - - - - - - 6
2 Applications............................. 7
Wheel Loader application - - - - - - - - 8
Exclusions- - - - - - - - - - - - - - - - 8
Public road - - - - - - - - - - - - - - - 8
Working surface - - - - - - - - - - - - - 9
Attachments - - - - - - - - - - - - - - 10
Operating the machine- - - - - - - - - 10
3 Operation ............................... 13
Machine components - - - - - - - - - 14
Functions - - - - - - - - - - - - - - - 15
ROPS + FOPS protection - - - - - - - 16
4 Safety ..................................... 17
Safety Signs- - - - - - - - - - - - - - 18
Safety precautions - - - - - - - - - - - 20
5 Technical data ....................... 33
Dimensions - - - - - - - - - - - - - - 34
Diesel engine - - - - - - - - - - - - - 36
Tyres - - - - - - - - - - - - - - - - - 36
General - - - - - - - - - - - - - - - - 37
Trailer - - - - - - - - - - - - - - - - - 37
Tipping loads - - - - - - - - - - - - - 38
6 Commissioning ..................... 39
First inspection - - - - - - - - - - - - 40
Ignition switch - - - - - - - - - - - - - 40
Driving - - - - - - - - - - - - - - - - 41
Parking - - - - - - - - - - - - - - - - 42
Parking (“SW” models)- - - - - - - - - 43
Joystick - - - - - - - - - - - - - - - - 44
Attachment locking - - - - - - - - - - 44
ATTACHMENT POSITION- - - - - - - 45
Third function - - - - - - - - - - - - - 46
Fourth function (electrical) - - - - - - - 46
Dashboard - - - - - - - - - - - - - - 47
Alternator warning light - - - - - - - - 47
Engine temperature - - - - - - - - - - 48
Engine temperature warning light - - - 48
Engine oil pressure warning light - - - - 48
Combination switch - - - - - - - - - - 49
Switches in cabin - - - - - - - - - - - 49
Fuses - - - - - - - - - - - - - - - - - 50
Engine cover- - - - - - - - - - - - - - 51
Engine oil - - - - - - - - - - - - - - - 51
Coolant Level - - - - - - - - - - - - - 52
Tyre pressure - - - - - - - - - - - - - 53
Wheel maintenance - - - - - - - - - - 53
Hydraulic oil level - - - - - - - - - - - 53
Grease points - - - - - - - - - - - - - 54
Refuel - - - - - - - - - - - - - - - - - 54
Driver's seat - - - - - - - - - - - - - - 55
Steering column - - - - - - - - - - - - 55
Pro-inching - - - - - - - - - - - - - - 56
Articulation lock bar - - - - - - - - - - 56
Tie down- - - - - - - - - - - - - - - - 58
Lifting - - - - - - - - - - - - - - - - - 59
Towing - - - - - - - - - - - - - - - - 60
7 Maintenance ...........................61
Performing maintenance - - - - - - - - 62
Engine- - - - - - - - - - - - - - - - - 62
Liquids- - - - - - - - - - - - - - - - - 63
Brake fluid - - - - - - - - - - - - - - - 63
Coolant - - - - - - - - - - - - - - - - 64
Engine oil - - - - - - - - - - - - - - - 64
Fuel - - - - - - - - - - - - - - - - - - 64
Hydraulic oil - - - - - - - - - - - - - - 64
Wheel nuts - - - - - - - - - - - - - - 65
Maintenance Schedule - - - - - - - - - 65
8 Malfunctions...........................69
Possible malfunctions - - - - - - - - - 70
9 Environment...........................71
Care for the Environment- - - - - - - - 72
10 Serial numbers.....................73
Serial number registration - - - - - - - 74
11 index .....................................77

4

5
1. INTRODUCTION

6
1.Introduction
PREFACE
You have chosen for a GIANT Wheel Loader, ensuring versatile use and durability.
Thank you for your confidence in our products.
You will get the best benefit of this Wheel Loader by carefully following the safety,
maintenance and operation instructions in this manual.
We strongly recommend each operator to read this manual carefully before use.
Ensure that the Wheel Loader is always accompanied by this manual.
TOBROCO Machines is not responsible for damage and indirect damage caused
by operator error, lack of (skilled) maintenance and any other use other than
described in this manual. The liability of TOBROCO Machines is also void when
modifications or extensions are applied to the Wheel Loader or accessories by the
owner or any other third party without our written consent.
TOBROCO Machines continually strives to improve her products and services. We
therefore reserve the right to change the specifications in this user manual at any
time without prior notice. It is possible that the pictured drawings and photos do not
exactly match your Wheel Loader.
We are confident that you will be very satisfied with your new GIANT Wheel
Loader.

7
2. APPLICATIONS

8
2.Applications
WHEEL LOADER APPLICATION
The Wheel Loader is designed for lifting and moving:
• Substances such as sand or gravel with closed or open bucket
• Materials and parts on pallets with pallet forks
• Manure with a manure fork
• Kerbs with kerb clamp
• Stones with stone clamp
• Trees with tree harvester
• Hay bales with bale fork
Use the Wheel Loader only for the above work. The CE marking is not applicable
for other activities.
EXCLUSIONS
The Wheel Loader is not designed for the lifting and moving of:
• Persons and animals
• Products where toxic and / or explosive substances may be released during
handling
• Products containing hazardous substances
• Tanks with liquid
• Combustibles
• Other liquids and dangerous substances not mentioned above
PUBLIC ROAD
Use of public roads with the Wheel Loader is NOT allowed, unless the
Wheel Loader is equipped with a road kit which includes automotive
lighting.
Please note:
• Driving on public roads should be avoided wherever possible. The different
dimensions and performance can result in unexpected situations for other
road users.
• Driving on the highway is absolutely not allowed.
• Obey national and local traffic and road regulations on public roads. This might
imply additional features on the Wheel Loader.
• Verify whether you need an insurance for driving on public roads, in addition to
the standard insurance.

9
2.Applications
• The maximum allowable speed on public road depends on local law and regu-
lations.
• Shield the attachments.
• Read the instructions that come with the attachment.
• Put the attachment in a position which does not block the vision of the driver
and which will not endanger other road users.
• Use dimmed lights during the day where visibility is seriously restricted, and at
night.
CAUTION:
Be aware of the local traffic regulations. Make sure that your machine
complies with the laws and regulations in your area.
WORKING SURFACE
• The Wheel Loader is designed for riding on flat, hard surfaces. Only drive on
slopes when the loader attachment is empty. In the event that the wheel loader
should drive on a slope, the maximum slope angle is 11.3º (20%).
• The stability of the Wheel Loader depends on the articulation angle, load and
the lifting height. For the maximum load see chapter “Technical Data”.
• The Wheel Loader is not designed to tow other vehicles except trailers with
specifications according to chapter “Technical Data”.
CAUTION:
Driving on slopes should be avoided at all times! the risk of tipping
over increases extremely when driving on slopes.

10
2.Applications
ATTACHMENTS
Only original GIANT attachments and options
are allowed on the Wheel Loader:
• Earth bucket
• High-tip bucket
• Pallet fork
• Manure fork
• Feed- and manure scraper
• Auger bucket
• Kerb stone clamp
• Brick clamp
• Silage cutter
• Mixing bucket
• Straw blower
• Bucket brush
•HayBaleFork
• Bale grabber
TOBROCO Machines is excluded from any
liability for damage and consequential
damage due to non-GIANT products.
CAUTION:
When using non-GIANT attachments it
is possible that specifications, such as
parallel system, tipping load and lifting
capacity are not being reached.
OPERATING THE MACHINE
1. Get on and off safely when entering or leaving the operator’s cab. Face the
machine. Always maintain a three point contact with the steps and handrails.
Do not use control levers as handles. Do not jump on or off the machine.
Never try to get on or off a moving machine.
2. Do not start engine or operate levers from anywhere other than the seat.
3. Before starting the engine, fasten the seat belt, make sure that the direction
lever is set in the neutral position, the parking brake switch is actuated and the
bucket is lowered to the ground.
4. Do not start engine by shorting across starter terminals.
5. Watch where you are going at all times. Watch for and avoid obstacles.
6. Never permit passengers on the machine. Keep bystanders away from the
machine during operation.