jcb 4CX AEC - POLE MASTER PLUS User manual

OPERATOR’S MANUAL
This manual should always stay with the machine
9831/0300-1 APRIL 2016
ENGLISH
4CX AEC - POLE MASTER PLUS

THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
4CX AEC - POLE MASTER PLUS
Copyright © 2004 JCB SERVICE.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or
by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
A4-2-BHL - Printed In England
Dear JCB Customer
Even if you have operated this type of equipment before,
it is very important that your new machines operations and
functions are explained to you by a JCB Dealer
Representative following delivery of your new machine.
Following the installation you will know how to gain
maximum productivity and performance from your new
product.
Please contact your local JCB dealer if the Installation
Form has not yet been completed with you.
Your Local JCB Dealer is:
ENGLISH - 9831-0300 - ISSUE 01 - APRIL 2016
OPERATOR MANUAL SUPPLEMENT
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0 0
9831-0300
Notes:
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Page No.Contents
i i
Introduction
About this Manual ..........................................................................................1
Model and Serial Number .........................................................................1
Using this Supplement .............................................................................1
Cross References .....................................................................................1
Main Component Locations ...........................................................................2
4CX Machine ............................................................................................2
Rotaclaw ...................................................................................................3
Data Plate .................................................................................................4
Earth Drill ..................................................................................................5
Data Plate .................................................................................................6
Safety Labels .................................................................................................7
General .....................................................................................................7
Safety Labels ............................................................................................8
Operation
Introduction ..................................................................................................15
Drive Controls, Switches and Instruments ...................................................16
Switches .................................................................................................16
Entering and Leaving the Operator Station .................................................17
Preparing for Travel .....................................................................................18
Rear Outrigger ........................................................................................18
Front Outrigger .......................................................................................19
Earth Drill ................................................................................................20
Travelling with Rotaclaw and Earthdrill ...................................................23
Lifting/Handling ............................................................................................25
Installation of the Rotaclaw ..........................................................................26
Install the Rotaclaw ................................................................................26
Removal of Rotaclaw .............................................................................27
Rotaclaw Grab Diameter Adjustment .....................................................28
Installation of the Earth Drill .........................................................................29
Install Earth Drill .....................................................................................29
Removal .................................................................................................31
Hose Connection .........................................................................................32
Using the Pole Master .................................................................................34
Risk Assessment ....................................................................................34
Lifting and Loading Operations ..............................................................36
Warming Up ............................................................................................37
Loading and Unloading Poles ................................................................38
Pole Planting ..........................................................................................43
Travelling With the Poles .............................................................................45
On Site or On the Road ..........................................................................45
Pole Removal ..............................................................................................47
Pole Removal Considerations ................................................................47
Hydraulic Tool Circuit (H.T.C) ......................................................................48
Digging ........................................................................................................49
Using the Rotaclaw for Digging ..............................................................49
Excavator Arm (Emergency Operation) .......................................................50
Earth Drill .....................................................................................................51
Using the Earth Drill ...............................................................................51
Pre-operation check list ..........................................................................51
Releasing the Earth Drill from the Hanger ..............................................51
Augers and extensions ...........................................................................54
General Principles ..................................................................................54
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Contents
ii ii
Page No.Contents
Storage of the Attachments .........................................................................56
When not in Use/Storage .......................................................................56
Schedule Maintenance
Safety ..........................................................................................................57
Lubricants - Health and Safety ...............................................................57
Hygiene ..................................................................................................57
First Aid - Oil ...........................................................................................57
Inspection ....................................................................................................58
Check Rotaclaw .....................................................................................58
Check Earth Drill ....................................................................................58
Check Front and Rear Outriggers ..........................................................58
Obtaining Replacement Parts .................................................................58
Washing ..................................................................................................58
Service Schedules .......................................................................................59
Rotaclaw Daily - Before Use ..................................................................59
Outriggers Daily - Before Use ................................................................62
Earth Drill .....................................................................................................63
Obtaining Replacement Parts .................................................................63
Service Schedules ..................................................................................63
Remove Auger .......................................................................................63
Remove Earth Drill Head ........................................................................64
Earth Drill and Auger ..............................................................................65
Replacing Auger Wear Parts ..................................................................67
Maintenance Schedules ..............................................................................68
General ...................................................................................................68
How to Use the Maintenance Schedules ...............................................68
Maintenance Intervals ............................................................................68
4CX Pole Master Plus Machine ..............................................................69
Rotaclaw Attachment ..............................................................................70
Earth Drill Attachment ............................................................................70
Front and Rear Outrigger .......................................................................71
Specifications
Attachments .................................................................................................73
Earth Drill Specifications .........................................................................73
Rotaclaw Specifications ..........................................................................73
Utility Wooden Pole Specification ................................................................74
Static Dimensions ........................................................................................75
Operating Weight ...................................................................................76
Performance Dimension ..............................................................................77
Excavator End ........................................................................................77
Turning Circles (600 mm Wide Tyres) ....................................................78
Driving Performance (600 mm Wide Tyres) ...........................................79
Visibility Diagrams .......................................................................................80
4CX Pole Master Plus .................................................................................81
Fluids, Lubricants and Capacities ................................................................83
General ...................................................................................................83
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1 1
9831-0300-01
Introduction
About this Manual
Model and Serial Number
This supplement provides information for the following
models in the JCB machine range:
– Pole Master Plus from Machine serial number
02442701 onwards
Using this Supplement
This supplement must be used in conjunction with the
Operator Manual supplied for your machine. Make sure
the Machine Operator Manual is present in your machine
at all times. If there is no Operator Manual in your machine,
do not use the machine and consult your JCB dealer for
help.
4CX Backhoe Loader
Study this supplement and the correct Operator Manual
before using the machine and before carrying out any
maintenance work on the machine. You must always
understand and observe the relevant laws and regulations.
If you are unsure about anything, ask your JCB dealer.
This supplement is arranged to give you a good
understanding of the additional features and controls of the
machine and its safe operation. It also contains specific
data to the machine. Read this supplement from front to
back before using the machine for the first time. Particular
attention must be given to all the safety aspects of
operating and maintaining the machine.
Do not operate the machine without this supplement.
Treat this supplement as part of the machine. Keep it clean
and in good condition. Replace this supplement
immediately if it is lost, damaged or becomes unreadable.
If there is anything you are not sure about, ask your JCB
dealer or employer. Do not guess, you or others could be
killed or seriously injured.
The illustrations in this supplement are for guidance only.
Where the machines differ, the text and or the illustration
will specify.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Cross References
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: KCross
References (T1)
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Introduction
Main Component Locations
2 2
9831-0300-01
Main Component Locations
4CX Machine
P046740-33
Fig 1.
C
A
F
D
B
E
ARotaclaw
BFront Outrigger
CRear Outrigger
DEarth Drill
EAuger
FHTC Reel
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Introduction
Main Component Locations
3 3
9831-0300-01
Rotaclaw
P046740-01
Fig 2.
H
D
E
B
A
G
F
C
Component Key:
ATail Hoses
BHydraulic Clamp
CGrab
DSide Cutters
EAccess Covers
FBucket
GRotating Hanger
HGrab Pole Diameter Adjustors
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Introduction
Main Component Locations
4 4
9831-0300-01
Data Plate
The data plate on the JCB Rotaclaw Bucket contains
important information about the hydraulic attachment.
Always quote the serial number printed/stamped on the
JCB Rotaclaw Bucket when requesting information or
replacement.
P046740-03
Fig 3.
A
J
K
D
F
H
B
G
E
C
Component Key:
APart Number
BSerial Number
CYear of Manufacture
DModel
ECircuit 1 Max Pressure
FCircuit 1 Max Flow
GCircuit 2 Max Pressure
HCircuit 2 Max Flow
JWeight
KCapacity
Component Key:
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Introduction
Main Component Locations
5 5
9831-0300-01
Earth Drill
P046740-04
Fig 4.
H
G
E
A
C
D
FB
Component Key:
ABody
BTail Hoses
CAuger
DAuger Teeth
EPilot Bit
FSwivel Pin
GGear Box
HHydraulic Motor
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