Toro 22317 Dingo 220 User manual

FormNo.3364-896RevA
Dingo®220CompactUtility
Loader
ModelNo.22317—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrestor,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,
orgrass-coveredlandwithoutasparkarrester
mufermaintainedinworkingorder,ortheengine
constricted,equipped,andmaintainedforthe
preventionofre.Otherstatesorfederalareasmay
havesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Thismachineisacompactutilityloaderintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachmentseachofwhich
performaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
Setup..........................................................................10
1InstallingtheValveLever.................................10
2CheckingFluidLevelsandDriveChain
Tension..........................................................10
3ChargingtheBattery........................................10
ProductOverview......................................................12
Controls.............................................................12
Specications.....................................................14
Attachments/Accessories...................................14
StabilityData......................................................15
Operation...................................................................16
AddingFuel.......................................................16
CheckingtheEngineOilLevel............................17
RemovingDebrisfromtheTraction
Unit................................................................17
CheckingtheHydraulicFluidLevel.....................18
CheckingtheTirePressure.................................18
StartingandStoppingtheEngine........................18
DrivingtheTractionUnit...................................19
StoppingtheTractionUnit.................................19
MovingaNon-functioningTraction
Unit................................................................19
UsingtheCylinderLocks....................................19
UsingAttachments.............................................20
SecuringtheTractionUnitforTransport.............22
Maintenance...............................................................23
RecommendedMaintenanceSchedule(s)................23
Lubrication.............................................................23
GreasingtheTractionUnit.................................23
EngineMaintenance...............................................24
ServicingtheAirCleaner....................................24
ServicingtheEngineOil.....................................25
ServicingtheSparkPlugs....................................26
FuelSystemMaintenance.......................................27
ChangingtheFuelFilter.....................................27
DrainingtheFuelTank.......................................27
ElectricalSystemMaintenance................................28
ReplacingtheBattery..........................................28
ServicingtheBattery...........................................29
DriveSystemMaintenance.....................................31
ServicingtheTractionDriveChains....................31
HydraulicSystemMaintenance...............................32
ReplacingtheHydraulicFilter.............................32
ChangingtheHydraulicFluid.............................33
CheckingtheHydraulicLines.............................33
Storage.......................................................................34
Troubleshooting.........................................................35
Schematics.................................................................36
3

Safety
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeans:
Caution , W ar ning ,
or Danger —personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)can
notreadEnglish,itistheowner’sresponsibilityto
explainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmayrestrict
theageoftheoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,
safetyglasses,longpants,safetyshoes,andhearing
protection.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeused
andremoveallobjectssuchasrocks,toys,andwire
whichcanbethrownbythemachine.
•Useextracarewhenhandlinggasolineandother
fuels.Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethegascaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator’spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholes
andhiddenhazards.
•Besurealldrivesareinneutralbeforestartingthe
engine.Onlystarttheenginefromtheoperator’s
position.
•Slowdownanduseextracareonhillsides.Besure
totravelintherecommendeddirectiononhillsides.
Turfconditionscanaffectthemachine’sstability.
•Slowdownandusecautionwhenmakingturnsand
whenchangingdirectionsonslopes.
•Neveroperatewiththeguardsnotsecurelyinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperty.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,lowerimplements,disengage
theauxiliaryhydraulics,andshutofftheengine
beforeleavingtheoperator’spositionforanyreason.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
•Readallattachmentmanuals.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunit
ifanyoneentersthearea.
4

•Neverleavearunningtractionunitunattended.
Alwayslowertheloaderarms,stoptheengine,and
removethekeybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthe
tractionunitmaybecomeunstablewhichmayresult
inlossofcontrol.
•Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
•Donotover-loadtheattachmentandalwayskeep
theloadlevelwhenraisingtheloaderarms.Logs,
boards,andotheritemscouldrolldowntheloader
arms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfrom
operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservice.
•Checkforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•Ensurethatyouoperatethetractionunitinareas
wheretherearenoobstaclesincloseproximitytothe
operator.Failuretomaintainadequatedistancefrom
trees,walls,andotherbarriersmayresultininjury
asthetractionunitbacksupduringoperationifthe
operatorisnotattentivetothesurroundings.Only
operatetheunitinareaswherethereissufcient
clearancefortheoperatortosafelymaneuverthe
product.
•Beforedigging,havetheareamarkedfor
undergroundutilities,anddonotdiginmarkedareas.
•Locatethepinchpointareasmarkedonthetraction
unitandattachmentsandkeephandsandfeetaway
fromtheseareas.
•Beforeoperatingthetractionunitwithan
attachment,ensurethattheattachmentisproperly
installed.
•Donotplaceyourfeetundertheplatform.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Allslopesrequireextracaution.
•Donotoperatethetractionunitonhillsidesor
slopesexceedingtheanglesrecommendedinthe
StabilityDatasectioninSpecications(page14),and
thoseintheattachmentOperator’sManual.Seealso
theSlopeIndicator(page7).
•Operateupanddownslopeswiththeheavyend
ofthetractionunituphill.Weightdistribution
changes.Anemptybucketwillmaketherearof
thetractionunittheheavyend,andafullbucket
willmakethefrontofthetractionunittheheavy
end.Mostotherattachmentswillmakethefrontof
tractionunittheheavyend.
•Raisingtheloaderarmsonaslopewillaffectthe
stabilityofthemachine.Wheneverpossible,keepthe
loaderarmsintheloweredpositionwhenonslopes.
•Removinganattachmentonaslopewillmake
therearofthetractionunitheavy.Refertothe
StabilityDatasectioninSpecications(page14),
todeterminewhethertheattachmentcanbesafely
removedontheslope.
•Removeobstaclessuchasrocks,treelimbs,etc.from
theworkarea.Watchforholes,ruts,orbumps,as
uneventerraincouldoverturnthetractionunit.Tall
grasscanhideobstacles.
•UseonlyToro-approvedattachments.Attachments
canchangethestabilityandtheoperating
characteristicsofthetractionunit.Warrantymaybe
voidedifusedwithunapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Do
notmakesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthetraction
unitlosestraction,proceedslowly,straightdownthe
slope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthetractionunit
uphill.
•Donotoperateneardrop-offs,ditches,or
embankments.Thetractionunitcouldsuddenlyturn
overifawheelgoesovertheedgeofaclifforditch,
orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
•Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttothegroundand
chockingthewheels.
•Donottrytostabilizethetractionunitbyputting
yourfootontheground.
MaintenanceandStorage
•Disengagetheauxiliaryhydraulics,lowerthe
attachment,stoptheengine,andremovethekey.
Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.
5

•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuel
spillage.
•Lettheenginecoolbeforestoringanddonotstore
nearame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallow
untrainedpersonneltoservicethemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectthebatteryorremovethesparkplug
wiresbeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.
Reconnectpositiverstandnegativelast.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.
Wearprotectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Ifanymaintenanceorrepairrequirestheloaderarms
tobeintheraisedposition,securethearmsinthe
raisedpositionwiththehydrauliccylinderlock.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthetractionunitfreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillage.Allow
thetractionunittocoolbeforestoring.
•Useextracarewhenhandlinggasolineandother
fuels.Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethegascaporaddfuelwhen
theengineisrunning.Allowtheenginetocool
beforerefueling.Donotsmoke.
–Neverrefuelthetractionunitindoors.
–Neverstorethetractionunitorfuelcontainer
insidewherethereisanopename,suchasnear
awaterheaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetank
duringlling.
•Stopandinspecttheequipmentifyoustrikean
object.Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressurehydraulic
uid.Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.Hydraulicuidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.
6

SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
98-9051
108-9732
98-4682
100-6141
105-8432
108-9716
1.Fast4.Slow
2.Tractiondrive5.Attachmentspeed
3.Slow6.Fast
8

98-8219
1.Fast3.Slow
2.Throttle
94-2551
1.On3.Off
2.Choke
108-4733
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
9

Setup
1
InstallingtheValveLever
Partsneededforthisprocedure:
1Speedselectorvalvelever
Procedure
1.Removeanddiscardthenutsecuringtheboltand
lockwashertothespeedselectorlever.
2.Securethelevertothespeedselectorvalveusingthe
boltandlockwasherasillustratedinFigure4.
Figure4
1.Speedselectorvalvelever2.Speedselectorvalve
2
CheckingFluidLevelsand
DriveChainTension
NoPartsRequired
Procedure
Beforestartingtheengineforthersttime,checkthe
engineoilandhydraulicuidlevelsandthetractiondrive
chaintension.RefertoOperationandMaintenancefor
moreinformation.
3
ChargingtheBattery
NoPartsRequired
Procedure
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalcomponents,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthetractionunit.
•Donotallowmetaltoolstoshortbetweenthe
batteryterminalsandmetalpartsofthetraction
unit.
1.Parkthetractionunitonalevelsurface,raisethe
loaderarms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Connectachargertothebattery(Figure5)and
chargeitforaminimumof1hourat6to10amps.
Donotoverchargethebattery.
10

1
23
4
G003792
Figure5
1.Positivepost3.Chargerred(+)wire
2.Negativepost4.Chargerblack(—)wire
WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthe
chargerleadsfromthebatteryposts(Figure5).
11

ProductOverview
G005159
11
10
13
8
7
14
11
3
5
12
4
6
12
3
9
2
1
Figure6
1.Mountplate5.Fueltank9.Auxiliaryhydrauliccouplers13.Aircleaner
2.Tiltcylinder6.Wheel10.Controlpanel14.Counterweight
3.Loaderarms7.Operatorplatform11.Liftpoints
4.Liftcylinder8.Engine12.Handles
Controls
Becomefamiliarwithallthecontrols(Figure7)before
youstarttheengineandoperatethetractionunit.
G005160
6 3 1 5 2 4
7 8 9
Figure7
1.Tractioncontrollevers6.Throttlelever
2.Attachmenttiltlever7.Chokelever
3.Loaderarmlever8.Keyswitch
4.Auxiliaryhydraulicslever9.Hourmeter
5.Speedselectorlever
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,has
threepositions:off,run,andstart.
Tostarttheengine,rotatethekeytothestartposition.
Releasethekeywhenenginestartsanditwillmove
automaticallytotherunposition.
Tostoptheengine,rotatethekeytotheoffposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
ChokeLever
Beforestartingacoldengine,movethechokelever
forward.Aftertheenginestarts,regulatethechoketo
keeptheenginerunningsmoothly.Assoonaspossible,
movethechokeleverallthewayrearward.
Note:Awarmenginerequireslittleornochoking.
TractionControlLevers
Tomoveforward,movethetractioncontrollevers
forward.Tomoverearward,movethetractioncontrol
leversrearward.
Togostraight,movebothtractioncontrolleversequally.
Toturn,movetheleverlocatedonthesideyouwantto
turnbacktowardtheneutralpositionwhilekeepingthe
otherleverengaged.
Thefartheryoumovethetractioncontrolleversin
eitherdirection,thefasterthetractionunitwillmove
inthatdirection.
12

Tosloworstop,movethetractioncontrolleversto
neutral.
AttachmentTiltLever
Totilttheattachmentforward,slowlypushthe
attachmenttiltleverforward.
Totilttheattachmentrearward,slowlypullthe
attachmenttiltleverrearward.
LoaderArmLever
Tolowertheloaderarms,slowlypushtheloaderarm
leverforward.
Toraisetheloaderarms,slowlypulltheloaderarmlever
rearward.
AuxiliaryHydraulicsLever
Tooperateahydraulicattachmentinforwarddirection,
slowlypulltheauxiliaryhydraulicsleverupwardand
thenrearward.
Tooperateahydraulicattachmentinreversedirection,
slowlypulltheauxiliaryhydraulicsleverupwardandthen
pushitforward.Thisisalsocalledthedetentposition
becauseitdoesnotrequireoperatorpresence.
SpeedSelectorLever
Movethespeedselectorlevertotheforwardpositionto
setthetractiondrive,loaderarms,andattachmenttiltto
highspeedandtheauxiliaryhydraulicstolowspeed.
Movethespeedselectorlevertotherearwardpositionto
settheauxiliaryhydraulicstohighspeedandthetraction
drive,loaderarms,andattachmenttilttolowspeed.
WARNING
Ifyoumovethespeedselectorleverwhilethe
tractionunitisinmotion,thetractionunitwill
eitherstopsuddenlyoracceleratequickly.Ifyou
operatethetractionunitwiththespeedselector
leverinanintermediateposition,thetractionunit
willoperateerraticallyandmaybedamaged.You
couldlosecontrolofthetractionunitandinjure
bystandersoryourself.
•Donotmovethespeedselectorleverwhenthe
tractionunitisinmotion.
•Donotoperatethetractionunitwhenthespeed
selectorisinanyintermediateposition(i.e.,
anypositionotherthanfullyforwardorfully
rearward).
HourMeter
Thehourmeterdisplaysthenumberofhoursof
operationthathavebeenloggedonthetractionunit.
After50hoursandthenevery100hoursthereafter(that
isat150,250,350,etc.)thescreendisplaysCHGOIL
toremindyoutochangetheoil.Afterevery100hours,
thescreendisplaysSVCtoremindyoutoperformthe
othermaintenanceproceduresbasedona100,200,or
400hourschedule.Thesereminderscomeonstarting
threehourspriortotheserviceintervaltimeandashat
regularintervalsforsixhours.
13

Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width40.5inches(103cm)
Length60inches(152cm)
Height49inches(125cm)
Weight(withoutattachmentorcounterweight)1430lb(649Kg)
Weightofthecounterweight180lb(81.6Kg)
Operatingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)515lb(234Kg)
Tippingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)1030lb(467Kg)
Wheelbase28inches(71cm)
Dumpheight(withstandardbucket)47inches(120cm)
Reach—fullyraised(withstandardbucket)26inches(66cm)
Heighttohingepin(narrowbucketinstandardposition)66inches(168cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceand
expanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww .Toro.comforalistof
allapprovedattachmentsandaccessories.
Important:UseonlyToroapprovedattachments.Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
14

StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.
Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethatthe
loaderarmsarefullylowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximum
slopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratings
oftheattachment.Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,anda
SideUphillratingofC,thenyoucoulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona
14°slope,aslistedinthefollowingtable.
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphillSideUphill
Conguration
Tractionunitwithoutattachment8°20°17°
Tractionunitwithcounterweight,withoutattachment5°21°17°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A25°25°20°
B18°19°17°
C15°16°14°
D10°10°9°
E5°5°5°
15

Operation
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoillevel,removedebrisfromthetractionunit,and
checkthetirepressure.Also,ensurethattheareaisclearofpeopleanddebris.Youshouldalsoknow
andhavemarkedthelocationsofallutilitylines.
CAUTION
Youcouldfalloffoftheplatformandbeseriouslyinjuredduringoperation.
Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformandyourhands
areholdingthehandles.
AddingFuel
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystem
inplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmayinsulate
thecontainerandslowthelossofanystatic
charge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
16

Useunleadedgasoline(87pumpoctaneminimum).
Leaded,regulargasolinemaybeusedifunleadedisnot
available.
Important:Donotusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthetractionunitto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
FillingtheFuelTank
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundthefueltankcapandremoveit.
4.Addunleadedgasolinetothefueltank,untilthe
levelis1/4to1/2inch(6to13mm)belowthe
bottomofthellerneck.
Important:Thisspaceinthetankallows
gasolinetoexpand.Donotllthefueltank
completelyfull.
5.Installthefueltankcapsecurely.
6.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundtheoildipstick(Figure8).
Figure8
1.Oildipstick3.Valvecover
2.Fillercap4.Metalend
4.Pulloutthedipstickandwipethemetalendclean
(Figure8).
5.Slidethedipstickfullyintothedipsticktube
(Figure8).
6.Pullthedipstickoutandlookatthemetalend.
7.Iftheoillevelislow ,cleanaroundtheoilllercap
andremovethecap(Figure8).
8.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltotheF(full)mark.
Important:Donotoverllthecrankcasewith
oilbecausetheenginemaybedamaged.
9.Replacethellercapanddipstick.
RemovingDebrisfromthe
TractionUnit
ServiceInterval:Beforeeachuseordaily
Important:Operatingtheenginewithablocked
grassscreen,dirtyorpluggedcoolingns,and/or
coolingshroudsremoved,willresultinengine
damagefromoverheating.
1.Parkthetractionunitonalevelsurface,raisethe
loaderarms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Cleananydebrisfromthegrillbeforeeachuse
and/orduringuse,ifrequired.
4.Wipeawaydebrisfromtheaircleanerbeforeeach
useand/orduringuse,ifrequired.
5.Cleananydebrisbuild-upontheenginewitha
brushorblowerbeforeeachuse.
Important:Itispreferabletoblowdirtout,
ratherthanwashingitout.Ifwaterisused,
keepitawayfromelectricalitemsandhydraulic
valves.Donotuseahigh-pressurewasher.
High-pressurewashingcandamagethe
17

electricalsystemandhydraulicvalvesordeplete
grease.
6.Removeandstorethecylinderlocksandlowerthe
loaderarms.
CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
Checkthehydraulicuidlevelbeforetheengineisrst
startedandafterevery25operatinghours.
HydraulicTankCapacity:17.25USgallons(67l)
Use10W-30or15W-40detergent,dieselengineoil(API
serviceCH-4orhigher).
1.Removetheattachment,ifoneisinstalled.
2.Parkthetractionunitonalevelsurface,raisethe
loaderarms,andinstallthecylinderlocks.
3.Stoptheengine,removethekey,andallowthe
enginetocool.
4.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure9).
5.Removethecapfromthellerneckandcheckthe
uidlevelonthedipstick(Figure9).
Theuidlevelshouldbebetweenthemarksonthe
dipstick.
Figure9
1.Fillerneckcap2.Dipstick
6.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.
7.Installthecaponthellerneck.
8.Removeandstorethecylinderlocksandlowerthe
loaderarms.
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Maintaintheairpressureinthetiresasspecied.Check
thetireswhentheyarecoldtogetthemostaccurate
reading.
Pressure:15-20psi
Note:Usealowertirepressure(15psi)whenoperating
insandysoilconditionstoprovidebettertractionin
theloosesoil.
1
G003793
Figure10
1.Valvestem
StartingandStoppingthe
Engine
StartingtheEngine
1.Standontheplatform.
2.Ensurethattheauxiliaryhydraulicsleverisin
neutral.
3.Movethechokeleverfullyforwardifyouare
startingacoldengine.
Note:Awarmorhotenginemaynotrequire
choking.
4.Movethethrottlelevermidwaybetweenslow
(turtle)andfast(rabbit)positions.
5.Turntheignitionkeytothestartposition.When
theenginesstarts,releasethekey.
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefails
tostart,allowa30secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
6.Aftertheenginestarts,graduallymovethechoke
rearward.Iftheenginestallsorhesitates,movethe
chokeforwardagainuntiltheenginewarmsup.
7.Movethethrottlelevertodesiredsetting.
Important:Ifyouruntheengineathigh
speedswhenthehydraulicsystemiscold(i.e.,
whentheambientairtemperatureisnear
freezingorlower),hydraulicsystemdamage
couldoccur.Whenstartingtheenginein
coldconditions,allowtheenginetorunin
themiddlethrottlepositionfor2to5minutes
beforemovingthethrottletofast(rabbit).
18

Note:Ifoutdoortemperatureisbelowfreezing,
storethetractionunitinagaragetokeepitwarmer
andaidinstarting.
StoppingtheEngine
1.Movethethrottlelevertotheslow(turtle)position.
2.Lowertheloaderarmstotheground.
3.Turntheignitionkeyoff.
Note:Iftheenginehasbeenworkinghardor
ishot,letitidleforaminutebeforeturningthe
ignitionkeyoff.Thishelpscooltheenginebefore
itisstopped.Inanemergency,theenginemaybe
stoppedimmediately.
DrivingtheTractionUnit
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placethe
throttleleverinthefast(rabbit)positionforbest
performance.
Note:Thethrottlepositioncanbeutilizedtooperate
atslowerspeeds.
Todrivethetractionunit,completethefollowing
actionsasnecessary:
•Tomoveforward,movethetractioncontrollevers
forward.
•Tomoverearward,movethetractioncontrollevers
rearward.
•Togostraight,movebothtractioncontrollevers
equally.
•Toturn,movetheleverlocatedonthesideyou
wanttoturntowardtheneutralpositionwhile
keepingtheotherleverengaged.
•Tosloworstop,movethetractioncontrollevers
toneutral.
Note:Thefartheryoumovethetractioncontrollevers
ineitherdirection,thefasterthetractionunitwillmove
inthatdirection.
StoppingtheTractionUnit
Tostopthetractionunit,movethetractioncontrol
leverstoneutral,movethethrottlelevertoslow(turtle),
lowerloaderarmstotheground,andstoptheengine.
Removethekey.
CAUTION
Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.
Removethekeyfromtheswitchwhenleavingthe
tractionunit,evenifjustforafewseconds.
MovingaNon-functioning
TractionUnit
Important:Nevertoworpullthetractionunit.
Rotatingthewheelsmanuallywillcausedamage
tothehydraulicwheelmotors.
1.Stoptheengine.
2.Liftthetractionunitofftheground,usingthetwo
liftpoints(Figure11)andmoveitontoatrailer.
Figure11
1.Liftpoints
UsingtheCylinderLocks
WARNING
Theloaderarmsmaylowerwhenintheraised
positioncrushinganyoneunderthem.
Installthecylinderlocksbeforeperforming
maintenancethatrequiresraisedloaderarms.
InstallingtheCylinderLocks
1.Starttheengine.
2.Raisetheloaderarmstothefullyraisedposition.
3.Stoptheengine.
4.Positionaloaderarmcylinderlockovereachlift
cylinderrod(Figure12).
5.Secureeachloaderarmcylinderlockwithaclevis
pinandcotterpin(Figure12).
19

Figure12
1.Cylinderlock4.Clevispin
2.Liftcylinder5.Liftcylinderrod
3.Hairpincotter
6.Withtheengineoff,lowertheloaderarms.
Removing/StoringtheCylinderLock
1.Starttheengine.
2.Raisetheloaderarmstothefullyraisedposition.
3.Stoptheengine.
4.Removetheclevispinandcotterpinsecuringeach
cylinderlock.
5.Removethecylinderlocks.
6.Lowertheloaderarms.
7.Installthecylinderlocksoverthehydraulichoses
andsecurethemwiththeclevispinsandcotterpins
(Figure13).
Figure13
1.Hydraulichoses3.Hairpincotter
2.Cylinderlocks4.Clevispin
UsingAttachments
InstallinganAttachment
Important:UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthetractionunit.The
warrantyofthetractionunitmaybevoidedifused
withunapprovedattachments.
Important:Beforeinstallingtheattachment,
ensurethatthemountplatesarefreeofanydirtor
debrisandthatthepinsrotatefreely.Ifthepinsdo
notrotatefreely,greasethem.
1.Positiontheattachmentonalevelsurfacewith
enoughspacebehindittoaccommodatethe
tractionunit.
2.Starttheengine.
3.Tilttheattachmentmountplateforward.
4.Positionmountplateintotheupperlipofthe
attachmentreceiverplate(Figure14).
Figure14
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthemount
plateatthesametime.
Important:Theattachmentshouldberaised
enoughtocleartheground,andthemount
plateshouldbetiltedallthewayback.
6.Stoptheengine.
7.Engagethequickattachpins,ensuringthattheyare
fullyseatedinthemountplate(Figure15).
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnot
fullyalignedwiththeholesintheattachment
receiverplate.Checkthereceiverplateand
cleanitifnecessary.
20