New Holland 300 Series User manual

Part number 51517858
English
October 2020
SERVICE MANUAL
L313 / L315 / L318 / L320 / L323 / L325 / L330
Tier 3
300 Series Skid Steer Loader
PIN NJM453496 and after
C327 / C332 / C338
Tier 3
300 Series Compact Track Loader
PIN NJM453496 and after
Printedin U.S.A.
© 2016 CNH Industrial America LLC. All Rights Reserved.
NewHolland is a trademark registered in the United States and many other countries,
owned by or licensed to CNH Industrial N.V., its subsidiaries or aliates.
After making a pdf
Crop page
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SERVICEMANUAL
C327TIER3[NJM453496-],C332TIER3[NJM453496-],C338TIER3
[NJM453496-],L313TIER3[NJM453496-],L315TIER3[NJM453496-],L318
TIER3[NJM453496-],L320TIER3[NJM453496-],L323TIER3[NJM453496-
],L325TIER3[NJM453496-],L330TIER3[NJM453496-]
5151785810/11/2020
EN
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LinkProduct/Engine
ProductMarketProductEngine
C327TIER3[NJM453496-]LatinAmericaF5CE5454G*A001
C327TIER3[NJM453496-]AsiaPacicF5CE5454G*A001
C327TIER3[NJM453496-]MiddleEastAfricaF5CE5454G*A001
C327TIER3[NJM453496-]AustraliaNewZealandF5CE5454G*A001
C332TIER3[NJM453496-]LatinAmericaF5CE5454B*A005
C332TIER3[NJM453496-]MiddleEastAfricaF5CE5454B*A005
C332TIER3[NJM453496-]AustraliaNewZealandF5CE5454B*A005
C338TIER3[NJM453496-]MiddleEastAfricaF5CE5454C*A003
C338TIER3[NJM453496-]LatinAmericaF5CE5454C*A003
C338TIER3[NJM453496-]AsiaPacicF5CE5454C*A003
C338TIER3[NJM453496-]AustraliaNewZealandF5CE5454C*A003
L313TIER3[NJM453496-]MiddleEastAfricaN844L
L313TIER3[NJM453496-]AustraliaNewZealandN844L
L313TIER3[NJM453496-]LatinAmericaN844L
L315TIER3[NJM453496-]AustraliaNewZealandN844LT
L315TIER3[NJM453496-]AsiaPacicN844LT
L315TIER3[NJM453496-]MiddleEastAfricaN844LT
L315TIER3[NJM453496-]LatinAmericaN844LT
L318TIER3[NJM453496-]AustraliaNewZealandN844LT
L318TIER3[NJM453496-]MiddleEastAfricaN844LT
L318TIER3[NJM453496-]LatinAmericaN844LT
L320TIER3[NJM453496-]AustraliaNewZealandN844LT
L320TIER3[NJM453496-]LatinAmericaN844LT
L320TIER3[NJM453496-]MiddleEastAfricaN844LT
L323TIER3[NJM453496-]AsiaPacicF5CE5454G*A001
L323TIER3[NJM453496-]MiddleEastAfricaF5CE5454G*A001
L323TIER3[NJM453496-]LatinAmericaF5CE5454G*A001
L323TIER3[NJM453496-]AustraliaNewZealandF5CE5454G*A001
L325TIER3[NJM453496-]AsiaPacicF5CE5454B*A005
L325TIER3[NJM453496-]AustraliaNewZealandF5CE5454B*A005
L325TIER3[NJM453496-]LatinAmericaF5CE5454B*A005
L325TIER3[NJM453496-]MiddleEastAfricaF5CE5454B*A005
L330TIER3[NJM453496-]AustraliaNewZealandF5CE5454C*A003
L330TIER3[NJM453496-]LatinAmericaF5CE5454C*A003
L330TIER3[NJM453496-]MiddleEastAfricaF5CE5454C*A003
L330TIER3[NJM453496-]AsiaPacicF5CE5454C*A003
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Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.216]Fueltanks..........................................................................10.2
[10.220]Throttlelinkage.....................................................................10.3
[10.400]Enginecoolingsystem.............................................................10.4
[10.414]Fananddrive......................................................................10.5
Powercoupling...........................................................................19
[19.121]Pump-driveassembly..............................................................19.1
Frontaxlesystem.......................................................................25
[25.450]Chaindrivesystem.................................................................25.1
Rearaxlesystem........................................................................27
[27.650]Chaindrivesystem.................................................................27.1
Hydrostaticdrive.........................................................................29
[29.200]Mechanicalcontrol.................................................................29.1
[29.218]Pumpandmotorcomponents......................................................29.2
[29.202]Hydrostatictransmission...........................................................29.3
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.359]Maincontrolvalve..................................................................35.4
[35.525]Auxiliaryhydraulicvalvesandlines................................................35.5
[35.600]Highowhydraulics................................................................35.6
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[35.724]Frontloaderhydraulicsystemcontrol..............................................35.7
[35.701]Frontloaderarmhydraulicsystem.................................................35.8
[35.723]Frontloaderbuckethydraulicsystem..............................................35.9
[35.734]Toolquickcouplerhydraulicsystem.............................................35.10
Framesandballasting.................................................................39
[39.140]Ballastsandsupports..............................................................39.1
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Tracksandtracksuspension........................................................48
[48.130]Trackframeanddrivingwheels....................................................48.1
[48.100]Tracks..............................................................................48.2
[48.134]Tracktensionunits.................................................................48.3
[48.138]Trackrollers........................................................................48.4
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.200]Airconditioning.....................................................................50.2
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
[55.015]Enginecontrolsystem..............................................................55.3
[55.201]Enginestartingsystem.............................................................55.4
[55.301]Alternator...........................................................................55.5
[55.302]Battery..............................................................................55.6
[55.011]Fueltanksystem...................................................................55.7
[55.010]Fuelinjectionsystem...............................................................55.8
[55.014]Engineintakeandexhaustsystem.................................................55.9
[55.012]Enginecoolingsystem...........................................................55.10
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[55.640]Electronicmodules...............................................................55.11
[55.019]Hydrostaticdrivecontrolsystem.................................................55.12
[55.031]Parkingbrakeelectricalsystem..................................................55.13
[55.512]Cabcontrols......................................................................55.14
[55.036]Hydraulicsystemcontrol.........................................................55.15
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.16
[55.415]Loaderarmandbucketcontrolsystem..........................................55.17
[55.518]Wiperandwashersystem........................................................55.18
[55.404]Externallighting..................................................................55.19
[55.509]Operatorseat....................................................................55.20
[55.991]Telematics........................................................................55.21
[55.DTC]FAULTCODES..................................................................55.22
Frontloaderandbucket...............................................................82
[82.100]Arm.................................................................................82.1
[82.300]Bucket..............................................................................82.2
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
[90.160]Cabinteriortrimandpanels........................................................90.2
[90.154]Cabdoorsandhatches............................................................90.3
[90.120]Operatorseat......................................................................90.4
[90.102]Engineshields,hoodlatches,andtrims...........................................90.5
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing....................................3
Safetyrules-Personalsafety..................................................................4
Safetyrules.....................................................................................5
Safetyrules-Specictothismachine........................................................12
Safetyrules-Ecologyandtheenvironment..................................................13
Torque-Minimumtighteningtorquesfornormalassembly...................................14
Torque-Standardtorquedataforhydraulicconnections.....................................19
Basicinstructions-Shopandassembly......................................................26
Basicinstructions-Loaderarmlockandcabtiltprocedure-radialliftmachines(*).........28
Basicinstructions-Loaderarmlockandcabtiltprocedure-verticalliftmachines(*).......32
Basicinstructions-Noenginepower-loaderarmupanddowncontrol.....................36
Basicinstructions-FindandviewvehiclecongurationsintheelectronicTechnicalInformation
Manual(eTIM)(Video)........................................................................37
Basicinstructions-Videolinks...............................................................38
Hydrauliccontamination......................................................................39
Capacities.....................................................................................40
Generalspecication-Recommendedengineoilforoperatingtemperatureranges........41
Generalspecication-Hydraulicoilforallmodels...........................................42
Productidentication..........................................................................43
Productidentication-Machineorientation..................................................46
(*)Seecontentforspecicmodels
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INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourNEWHOLLANDCONSTRUCTIONSalesandServiceNetworks.
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INTRODUCTION
Safetyrules-Personalsafety
Carefullystudytheseprecautions,andthoseincludedintheexternalattachmentoperators
manual,andinsistthattheybefollowedbythoseworkingwithandforyou.
1.ThoroughlyreadandunderstandthismanualandtheattachmentOperator’sManualbeforeoperatingthisorany
otherequipment.
2.Besureallpeopleandpetsareclearofthemachinebeforestarting.Soundthehorn,ifequipped,threetimes
beforestartingengine.
3.Onlytheoperatorshouldbeonthemachinewheninoperation.Neverallowanyonetoclimbontothemachine
whileitisinmotion.IfthemachineisequippedwithanInstructorsSeat,thismustonlybeusedfortraining
purposes.PassengersmustnotbeallowedtousetheInstructorsSeat.
4.Keepallshieldsinplace.Neverworkaroundthemachineoranyoftheattachmentswhilewearinglooseclothing
thatmightcatchonmovingparts.
5.Observethefollowingprecautionswheneverlubricatingthemachineormakingadjustments.
•Disengageallclutchingleversorswitches.
•Lowertheattachment,ifequipped,tothegroundorraisetheattachmentcompletelyandengagethecylinder
safetylocks.Completingtheseactionswillpreventtheattachmentfromloweringunexpectedly.
•Engagetheparkingbrake.
•Shutofftheengineandremovethekey.
•Waitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.
6.Alwayskeepthemachineingearwhiletravellingdownhill.
7.Themachineshouldalwaysbeequippedwithsufcientfrontorrearaxleweightforsafeoperation.
8.Undersomeeldconditions,moreweightmayberequiredatthefrontorrearaxleforadequatestability.Thisis
especiallyimportantwhenoperatinginhillyconditionsor/whenusingheavyattachments.
9.Alwayslowertheattachment,shutofftheengine,settheparkingbrake,engagethetransmissiongears,remove
thekeyandwaitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.
10.Iftheattachmentormachineshouldbecomeobstructedorplugged;settheparkingbrake,shutofftheengine
andremovethekey,engagethetransmissiongears,waitforallmachineorattachmentmotiontocometoastop,
beforeleavingtheoperatorsplatformtoremovingtheobstructionorplug.
11.Neverdisconnectormakeanyadjustmentstothehydraulicsystemunlessthemachineand/ortheattachmentis
loweredtothegroundorthesafetylock(s)isintheengagedposition.
12.Useoftheashinglightsishighlyrecommendedwhenoperatingonapublicroad.
13.Whentransportingonaroadorhighway,useaccessorylightsanddevicesforadequatewarningtotheopera-
torsofothervehicles.Inthisregard,checklocalgovernmentregulations.Varioussafetylightsanddevicesare
availablefromyourNEWHOLLANDCONSTRUCTIONdealer.
14.Practicesafety365daysayear.
15.Keepallyourequipmentinsafeoperatingcondition.
16.Keepallguardsandsafetydevicesinplace.
17.Alwayssettheparkingbrake,shutofftheengineandremovethekey,engagethetransmissiongears,waitforall
machineorattachmentmotiontocometoastop,beforeleavingtheoperatorsplatformtoservicethemachine
andattachment.
18.Remember:Acarefuloperatoristhebestinsuranceagainstanaccident.
19.Extremecareshouldbetakeninkeepinghandsandclothingawayfrommovingparts.
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INTRODUCTION
Safetyrules
Generalsafetyrules
Usecautionwhenyouoperatethemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcoholordrugs,orwhileyouareotherwiseimpaired.
Whendiggingorusingground-engagingattachments,beawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stoptheengine,removethekey(ifapplicable),andmovethecontrolhandlesaroundtorelievethepressurebefore
youconnectordisconnectuidlines.
•Makesurethatallcomponentsareingoodcondition.Tightenallconnectionsbeforeyoustarttheengineorpres-
surizethesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorwhilecomponentsare
inmotion.
Makesurethatallguardsandshieldsareingoodconditionandproperlyinstalledbeforeyouoperatethemachine.
Neveroperatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeyouoperatethema-
chine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperatetheengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforeyoustartthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Donotconnectorshortacrossterminalsonthestartersolenoid.Attach
jumpercablesasdescribedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,alllighting,andSlow-MovingVehicle(SMV)emblemcleantoprovidethebestpossible
visibilitywhileyouoperatethemachine.
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INTRODUCTION
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
Beforeyouleavethemachine:
1.Parkthemachineonarm,levelsurface.
2.Lowertheloaderarmsandattachmentstotheground.
3.Placeallcontrolsintheneutralposition.
4.PresstheOperatebuttonontheinstrumentpanel,thisshoulddisablethegrounddriveandtheloaderhydraulic
controls.
5.Engagetheparkbrake.
6.Checkthattheinterlocksystemisfunctioningbymovingthecontrolsoutoftheneutralposition.Ifanymovement
occursdonotoperatethemachine.Parkthemachine,turnofftheengine,andcontactyourauthorizeddealer
forassistance.
7.Turnofftheengineandifapplicableremovethekey.
8.Exitthemachine.
9.Usewheelchocksifrequired.
When,duetoexceptionalcircumstances,youwoulddecidetokeeptheenginerunningandleavetheoperator’s
station,thenyoumustfollowtheseprecautions:
1.Bringtheenginetolowidlespeed.
2.Lowertheloaderarmsandattachmentstotheground.
3.Placeallcontrolsintheirneutralposition.
4.PresstheOperatebuttonontheinstrumentpanel,thisshoulddisablethegrounddriveandtheloaderhydraulic
controls.
WARNING
Somecomponentsmaycontinuetorundownafteryoudisengagedrivesystems.
Makesurealldrivesystemsarefullydisengaged.
Failuretocomplycouldresultindeathorseriousinjury.W0113A
5.Engagetheparkbrake.
6.Checkthattheinterlocksystemisfunctioningbymovingthecontrolsoutoftheneutralposition.Ifanymovement
occursdonotoperatethemachine.Parkthemachine,turnofftheengine,andcontactyourauthorizeddealerfor
assistance.
7.Exitthemachine.
Generalmaintenancesafety
Keeptheareausedforservicingthemachinecleananddry.Cleanupspilleduids.
Servicethemachineonarm,levelsurface.
Installguardsandshieldsafteryouservicethemachine.
Closeallaccessdoorsandinstallallpanelsafterservicingthemachine.
Donotattempttoclean,lubricate,clearobstructions,ormakeadjustmentstothemachinewhileitisinmotionorwhile
theengineisrunning.
Alwaysmakesurethatworkingareaisclearoftools,parts,otherpersonsandpetsbeforeyoustartoperatingthe
machine.
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INTRODUCTION
Unsupportedhydrauliccylinderscanlosepressureanddroptheequipment,causingacrushinghazard.Donotleave
equipmentinaraisedpositionwhileparkedorduringservice,unlesstheequipmentissecurelysupported.
Jackorliftthemachineonlyatjackorliftpointsindicatedinthismanual.
Incorrecttowingprocedurescancauseaccidents.Whenyoutowadisabledmachinefollowtheprocedureinthis
manual.Useonlyrigidtowbars.
Stoptheengine,removethekey,andrelievepressurebeforeyouconnectordisconnectuidlines.
Stoptheengineandremovethekeybeforeyouconnectordisconnectelectricalconnections.
Scaldingcanresultfromincorrectremovalofcoolantcaps.Coolingsystemsoperateunderpressure.Hotcoolantcan
sprayoutifyouremoveacapwhilethesystemishot.Allowthesystemtocoolbeforeyouremovethecap.When
youremovethecap,turnitslowlytoallowpressuretoescapebeforeyoucompletelyremovethecap.
Replacedamagedorworntubes,hoses,electricalwiring,etc.
Theengine,transmission,exhaustcomponents,andhydrauliclinesmaybecomehotduringoperation.Takecare
whenyouservicesuchcomponents.Allowsurfacestocoolbeforeyouhandleordisconnecthotcomponents.Wear
protectiveequipmentwhenappropriate.
Whenwelding,followtheinstructionsinthemanual.Alwaysdisconnectthebatterybeforeyouweldonthemachine.
Alwayswashyourhandsafteryouhandlebatterycomponents.
Wheelsandtires
Makesurethattiresarecorrectlyinated.Donotexceedanyrecommendedloadorpressure.Followtheinstructions
inthemanualforpropertireination.
Tiresareheavy.Handlingtireswithoutproperequipmentcouldcausedeathorseriousinjury.
Alwayshaveaqualiedtiretechnicianservicethetiresandwheels.Ifatirehaslostallpressure,takethetireand
wheeltoatireshoporyourdealerforservice.Explosiveseparationofthetirecancauseseriousinjury.
DONOTweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagasmixturewith
theairthatcanbeignitedbyhightemperaturesfromweldingproceduresperformedonthewheelorrim.Removing
theairorlooseningthetireontherim(breakingthebead)willNOTeliminatethehazard.Thisconditioncanexist
whethertiresareinatedordeated.ThetireMUSTbecompletelyremovedfromthewheelorrimpriortowelding
thewheelorrim.
Drivingonpublicroadsandgeneraltransportationsafety
Complywithlocallawsandregulations.
Useappropriatelightingtomeetlocalregulations.
MakesurethattheSMVemblemisvisible.
Liftimplementsandattachmentshighenoughabovegroundtopreventaccidentalcontactwithroad.
Whenyoutransportequipmentoramachineonatransporttrailer,makesurethatitisproperlysecured.Besurethe
SMVontheequipmentormachineiscoveredwhilebeingtransportedonatrailer.
Beawareofoverheadstructuresorpowerlinesandmakesurethatthemachineand/orattachmentscanpasssafely
under.
Travelspeedshouldbesuchthatyoumaintaincompletecontrolandmachinestabilityatalltimes.
Slowdownandsignalbeforeturning.
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INTRODUCTION
Pullovertoallowfastertrafctopass.
Fireandexplosionprevention
Fueloroilthatisleakedorspilledonhotsurfacesorelectricalcomponentscancauseare.
Cropmaterials,trash,debris,birdnests,orammablematerialcanigniteonhotsurfaces.
Alwayshaveareextinguisheronornearthemachine.
Makesurethatthereextinguisher(s)ismaintainedandservicedaccordingtothemanufacturer’sinstructions.
Atleastonceeachdayandattheendoftheday,removealltrashanddebrisfromthemachineespeciallyaroundhot
componentssuchastheengine,transmission,exhaust,battery,etc.Morefrequentcleaningofyourmachinemaybe
necessarydependingontheoperatingenvironmentandconditions.
Atleastonceeachday,removedebrisaccumulationaroundmovingcomponentssuchasbearings,pulleys,belts,
gears,cleaningfans,etc.Morefrequentcleaningofyourmachinemaybenecessarydependingontheoperating
environmentandconditions.
Inspecttheelectricalsystemforlooseconnectionsandfrayedinsulation.Repairorreplacelooseordamagedparts.
Donotstoreoilyragsorotherammablematerialonthemachine.
Donotweldoramecutanyitemsthatcontainammablematerial.Cleanitemsthoroughlywithnon-ammable
solventsbeforeweldingorame-cutting.
Donotexposethemachinetoames,burningbrush,orexplosives.
Promptlyinvestigateanyunusualsmellsorodorsthatmayoccurduringoperationofthemachine.
Generalbatterysafety
Alwaysweareyeprotectionwhenyouworkwithbatteries.
Donotcreatesparksorhaveopenamenearabattery.
Ventilatetheareawhenyouchargeabatteryoruseabatteryinanenclosedarea.
Disconnectthenegative(-)terminalrstandreconnectthenegative(-)terminallast.
Whenyouweldonthemachine,disconnectbothterminalsofthebattery.
Donotweld,grind,orsmokenearabattery.
Whenyouuseauxiliarybatteriesorconnectjumpercablestostarttheengine,usetheprocedureshownintheoper-
ator’smanual.Donotshortacrossterminals.
Followthemanufacturer’sinstructionswhenyoustoreandhandlebatteries.
Batterypost,terminals,andrelatedaccessoriescontainleadandleadcompounds.Washhandsafterhandling.
Batteryacidcausesburns.Batteriescontainsulfuricacid.Avoidcontactwithskin,eyes,orclothing.Antidote(ex-
ternal):Flushwithwater.Antidote(eyes):ushwithwaterfor15minutesandseekmedicalattentionimmediately.
Antidote(internal):Drinklargequantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmedi-
ately.
Keepoutofreachofchildrenandotherunauthorizedpersons.
Operatorpresencesystem
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INTRODUCTION
Yourmachineisequippedwithanoperatorpresencesystemtopreventtheuseofsomefeatureswhiletheoperator
isnotintheoperator’sseat.
Neverdisconnectorbypasstheoperatorpresencesystem.
Iftheoperatorpresencesystemisinoperable,thenitmustberepaired.Followthetestprocedure(Joystickand
Electro-Hydraulic(EH)control-Checkloaderarmandbuckethydraulicinterlock(55.512)).
Reectorsandwarninglights
Youmustuseashingamberwarninglightswhenyouoperateequipmentonpublicroads.
Air-conditioningsystem
Theair-conditioningsystemisunderhighpressure.Donotdisconnectanylines.Thereleaseofhighpressurecan
causeseriousinjury.
Theair-conditioningsystemcontainsgasesthatareharmfultotheenvironmentwhenreleasedintotheatmosphere.
Donotattempttoserviceorrepairthesystem.
Onlytrainedservicetechnicianscanservice,repair,orrechargetheair-conditioningsystem.
PersonalProtectiveEquipment(PPE)
WearPersonalProtectiveEquipment(PPE)suchashardhat,eyeprotection,heavygloves,hearingprotection,pro-
tectiveclothing,etc.
DoNotOperatetag
Beforeyoustartservicingthemachine,attacha‘DoNotOperate’warningtagtothemachineinanareathatwillbe
visible.
Operatorprotectivestructure
Yourmachineisequippedwithanoperatorprotectivestructure,suchas:aRollOverProtectiveStructure(ROPS),
FallingObjectsProtectiveStructure(FOPS),oracabwithaROPS.AROPSmaybeacanframeoratwo-postedor
four-postedstructureusedfortheprotectionoftheoperatortominimizethepossibilityofseriousinjury.Themounting
structureandfastenersformingthemountingconnectionwiththemachinearepartoftheROPS.
Theprotectivestructureisaspecialsafetycomponentofyourmachine.
DONOTattachanydevicetotheprotectivestructureforpullingpurposes.DONOTdrillholestotheprotective
structure.
Theprotectivestructureandinterconnectingcomponentsareacertiedsystem.Anydamage,re,corrosion,or
modicationwillweakenthestructureandreduceyourprotection.Ifthisoccurs,THEPROTECTIVESTRUCTURE
MUSTBEREPLACEDsothatitwillprovidethesameprotectionasanewprotectivestructure.Contactyourdealer
forprotectivestructureinspectionandreplacement.
Afteranaccident,re,tipover,orrollover,thefollowingMUSTbeperformedbyaqualiedtechnicianbefore
returningthemachinetoeldorjob-siteoperations:
•TheprotectivestructureMUSTBEREPLACED.
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INTRODUCTION
•Themountingorsuspensionfortheprotectivestructure,operator’sseatandsuspension,seatbeltsandmounting
components,andwiringwithintheoperator’sprotectivesystemMUSTbecarefullyinspectedfordamage.
•AlldamagedpartsMUSTBEREPLACED.
DONOTWELD,DRILLHOLES,ATTEMPTTOSTRAIGHTEN,ORREPAIRTHEPROTECTIVESTRUCTURE.MOD-
IFICATIONINANYWAYCANREDUCETHESTRUCTURALINTEGRITYOFTHESTRUCTURE,WHICHCOULD
CAUSEDEATHORSERIOUSINJURYINTHEEVENTOFFIRE,TIPOVER,ROLLOVER,COLLISION,ORACCI-
DENT.
Seatbeltsarepartofyourprotectivesystemandmustbewornatalltimes.Theoperatormustbeheldtotheseat
insidetheframeinorderfortheprotectivesystemtowork.
Hazardouschemicals
Ifyouareexposedtoorcomeincontactwithhazardouschemicalsyoucanbeseriouslyinjured.Theuids,lubricants,
paints,adhesives,coolant,etc.requiredforthefunctionofyourmachinecanbehazardous.Theymaybeattractive
andharmfultodomesticanimalsaswellashumans.
MaterialSafetyDataSheets(MSDS)provideinformationaboutthechemicalsubstanceswithinaproduct,safehan-
dlingandstorageprocedures,rstaidmeasures,andprocedurestotakeintheeventofaspilloraccidentalrelease.
MSDSareavailablefromyourdealer.
BeforeyouserviceyourmachinechecktheMSDSforeachlubricant,uid,etc.usedinthismachine.Thisinformation
indicatestheassociatedrisksandwillhelpyouservicethemachinesafely.FollowtheinformationintheMSDS,and
onmanufacturercontainers,aswellastheinformationinthismanual,whenyouservicethemachine.
Disposeofalluids,lters,andcontainersinanenvironmentallysafemanneraccordingtolocallawsandregulations.
Checkwithlocalenvironmentalandrecyclingcentersoryourdealerforcorrectdisposalinformation.
Storeuidsandltersinaccordancewithlocallawsandregulations.Useonlyappropriatecontainersforthestorage
ofchemicalsorpetrochemicalsubstances.
Keepoutofreachofchildrenorotherunauthorizedpersons.
Appliedchemicalsrequireadditionalprecautions.Obtaincompleteinformationfromthemanufacturerordistributor
ofthechemicalsbeforeyouusethem.
Electricalstormsafety
Donotoperatemachineduringanelectricalstorm.
Ifyouareonthegroundduringanelectricalstorm,stayawayfrommachineryandequipment.Seekshelterina
permanent,protectedstructure.
Ifanelectricalstormshouldstrikeduringoperation,remaininthecab.Donotleavethecaboroperator’splatform.
Donotmakecontactwiththegroundorobjectsoutsidethemachine.
Liftingandoverheadloads
Neveruseloaderbuckets,forks,etc.orotherlifting,handling,ordiggingequipmenttoliftpersons.
Donotuseraisedequipmentasaworkplatform.
Knowthefullareaofmovementofthemachineandequipmentanddonotenterorpermitanyonetoenterthearea
ofmovementwhilethemachineisinoperation.
Neverenterorpermitanyonetoentertheareaunderneathraisedequipment.Equipmentand/orloadscanfallunex-
pectedlyandcrushpersonsunderneathit.
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INTRODUCTION
Donotleaveequipmentinraisedpositionwhileparkedorduringservice,unlesssecurelysupported.Hydrauliccylin-
dersmustbemechanicallylockedorsupportediftheyareleftinaraisedpositionforserviceoraccess.
Loaderbuckets,forks,etc.orotherlifting,handling,ordiggingequipmentanditsloadwillchangethecenterofgravity
ofthemachine.Thiscancausethemachinetotiponslopesorunevenground.
Loaditemscanfallofftheloaderbucketorliftingequipmentandcrushtheoperator.Caremustbetakenwhenlifting
aload.Useproperliftingequipment.
Donotliftloadhigherthannecessary.Lowerloadstotransport.Remembertoleaveappropriateclearancetothe
groundandotherobstacles.
Equipmentandassociatedloadscanblockvisibilityandcauseanaccident.Donotoperatewithinsufcientvisibility.
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INTRODUCTION
Safetyrules-Specictothismachine
DANGER
Crushinghazard!
Donotenterorexittheoperator'scompartmentwhiletheloaderarmsareraisedorunsupported.Rest
theloaderarmsonthegroundorverifythatloaderarmisbeingsupportedbytheloaderarmstrutor
loaderarmlockpinbeforeenteringorexitingtheoperator'scompartment.
Failuretocomplywillresultindeathorseriousinjury.D0168A
Specicprecautionstothismachine:
•Allmachinesareequippedwithsafetysupportfeatureswhenserviceormaintenanceofthemachineisrequired.
Youmaysecuretheloaderarminaraisedpositionandsecurethecabinatiltposition.Thesefeaturesallow
greateraccesstotheinternalcomponentsofthemachine.Readandunderstandthe“Loaderarmlockandcabtilt
procedure-verticalliftmachines”pageBasicinstructions-Loaderarmlockandcabtiltprocedure-radiallift
machines()or“Loaderarmlockandcabtiltprocedure-verticalliftmachines”pageBasicinstructions-Loader
armlockandcabtiltprocedure-verticalliftmachines()inthismanual.
•Placeallcontrolsinneutralbeforeleavingthecabandbecarefulnottoengagethemaccidentlywhenenteringor
exitingthecab.
•Beforeleavingtheoperatorscompartmentchecktheinterlocksystemsomovementofcontrolsdonotresultinma-
chinemovement.Followthe“JoystickandElectro-Hydraulic(EH)control-Checkloaderarmandbuckethydraulic
interlock”procedureonpageJoystickandElectro-Hydraulic(EH)control-Checkloaderarmandbuckethy-
draulicinterlock(55.512).
•Keeptheloadortoolaslowaspossiblewhilemovingthemachinearoundthejobsite.
•Conrmthatthecouplerlockpinsareengagedwiththebucketorattachmentretainingtabs.
•Donotoverllthebucket.Dirt,rocks,anddebriscanentertheoperatorarea.
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INTRODUCTION
Safetyrules-Ecologyandtheenvironment
Soil,air,andwaterqualityisimportantforallindustriesandlifeingeneral.Whenlegislationdoesnotyetrulethe
treatmentofsomeofthesubstancesthatadvancedtechnologyrequires,soundjudgmentshouldgoverntheuseand
disposalofproductsofachemicalandpetrochemicalnature.
Familiarizeyourselfwiththerelativelegislationapplicabletoyourcountry,andmakesurethatyouunderstandthis
legislation.Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,anti-freeze,
cleaningagents,etc.,withregardtotheeffectofthesesubstancesonmanandnatureandhowtosafelystore,use,
anddisposeofthesesubstances.
Helpfulhints
•Avoidtheuseofcansorotherinappropriatepressurizedfueldeliverysystemstolltanks.Suchdeliverysystems
maycauseconsiderablespillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostoftheseproductscontainsubstances
thatmaybeharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhenyoudrainuidssuchasusedenginecoolantmixtures,engineoil,hydraulicuid,brakeuid,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storealldraineduidssafelyuntilyoucandisposeof
theuidsinaproperwaythatcomplieswithalllocallegislationandavailableresources.
•Donotallowcoolantmixturestogetintothesoil.Collectanddisposeofcoolantmixturesproperly.
•Theair-conditioningsystemcontainsgasesthatshouldnotbereleasedintotheatmosphere.Consultanair-condi-
tioningspecialistoruseaspecialextractortorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingsystemorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringwelding.Penetratingweldsplattermayburnaholeorweakenhoses,allowingthelossofoils,
coolant,etc.
Batteryrecycling
Batteriesandelectricaccumulatorscontainseveralsubstancesthatcanhaveaharmful
effectontheenvironmentifthebatteriesarenotproperlyrecycledafteruse.Improper
disposalofbatteriescancontaminatethesoil,groundwater,andwaterways.NEW
HOLLANDCONSTRUCTIONstronglyrecommendsthatyoureturnallusedbatteriestoa
NEWHOLLANDCONSTRUCTIONdealer,whowilldisposeoftheusedbatteriesorrecycle
theusedbatteriesproperly.Insomecountries,thisisalegalrequirement.
Mandatorybatteryrecycling
NOTE:ThefollowingrequirementsaremandatoryinBrazil.
Batteriesaremadeofleadplatesandasulfuricacidsolution.Becausebatteriescontainheavymetalssuchaslead,
CONAMAResolution401/2008requiresyoutoreturnallusedbatteriestothebatterydealerwhenyoureplaceany
batteries.Donotdisposeofbatteriesinyourhouseholdgarbage.
Pointsofsaleareobligedto:
•Acceptthereturnofyourusedbatteries
•Storethereturnedbatteriesinasuitablelocation
•Sendthereturnedbatteriestothebatterymanufacturerforrecycling
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