GMC 2004 YUKON DENALI User manual

PORTABLE GASOLINE GENERATOR
OWNER'S MANUAL
Customer Support
1-866-409-4581

2 Customer Support: 1-866-409-4581
GENERATOR
TABLE OF CONTENTS
INTRODUCTION __________________________________2
IMPORTANT SAFETY INSTRUCTIONS _______________3
LOCATIONS OF IMPORTANT LABELS _______________7
CONTROL PANEL AND GENERATOR COMPONENTS___8
CONTROL PANEL FEATURES ______________________9
Oil Alarm ______________________________________9
V.F.T. Digital Meter Display _______________________9
Circuit Breaker _________________________________9
Circuit Protector ________________________________9
ASSEMBLY _____________________________________10
Packaging List ________________________________10
Wheel & Handle Kit Assembly Installation _________10
Battery Cage Installation ________________________11
Sky Hook Assembly Installation __________________11
OPERATING THE GENERATOR ____________________12
Pre-Operation Checklist ________________________12
Starting the Generator __________________________16
Using Electric Power ___________________________18
Stopping the Generator _________________________22
High Altitude Operation _________________________22
MAINTENANCE _________________________________23
General Inspection & Maintenance Rules __________24
Maintenance Schedule__________________________25
Engine Oil ____________________________________26
Air Filter Cleaning _____________________________27
Sediment Cup Cleaning _________________________28
Spark Plug Service_____________________________28
Spark Arrestor Maintenance _____________________29
Cleaning Exterior of Generator ___________________29
TRANSPORTING & STORAGE _____________________30
Transporting __________________________________30
Storage ______________________________________30
TROUBLESHOOTING ____________________________31
SPECIFICATIONS________________________________32
Wiring Diagram ________________________________32
WARRANTY ____________________________________33
PRODUCT REGISTRATION________________________36
INTRODUCTION
Thank you for purchasing a GMC ®Portable Gasoline
Generator.
Record the model and serial numbers indicated on your
generator´s nameplate:
Model No. ________________________________________
Serial No. ________________________________________
Date of Purchase: _________________________________
Store/Dealer: _____________________________________
_________________________________________________
The GMC®Trademark is used under license from General Motors Corporation. GMC®or
General Motors Corporation makes no representation or warranties with respect to this
product.
This manual contains important instructions for
operating this product. For your safety, and the
safety of others, be sure to read this manual
thoroughly before operating the product.
Failure to properly follow all the instructions and
precautions can cause you and others to be
seriously hurt or killed.
WARNING
Model Number
Part Number
AC Voltage
Power Output
Serial Number
Phase
Frequency
Engine RPM
Fuel
PORTABLE GASOLINE GENERATOR

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GENERATOR
How to find a local service center:
Even quality built equipment, such as the GMC®Portable
Gasoline Generator you purchased, might need service or repair
parts. Contact the California Air Tools GMC®Generator Customer
Service Department:
Phone: [phone]
Online: www.GMCGENERATORS.com
Please provide the information below:
■Model number and Serial number and specifications shown on
the Model number/Serial number plate.
■Part number or numbers shown in the parts list section of the
owner’s manual for your generator model.
■A brief description of the trouble with the generator.
If replacement parts are required for the engine, contact
the engine manufacturer´s service center.
Do not return your generator for service or parts to the
store/dealer where purchased or any GMC ®or GM
car/truck dealership.
Thank you for purchasing a GMC®Portable Gasoline Generator.
Your GMC®Portable Gasoline Generator is designed to provide a
portable source of electricity in temporary or remote applications,
including emergency situations.
Your generator is intended for OUTDOOR USE ONLY.
Please retain this manual for future reference. It contains
important safety instructions and warnings, and has been
prepared to provide you with accurate and complete information
about your generator. We reserve the right to modify this
document and/or the design of the product without prior notice.
Please do not hesitate to contact the California Air Tools GMC®
Generator Customer Service Department. Call 1-866-409-4581 or
visit www.GMCGENERATORS.com.
Your generator meets the emission requirements of
Environmental Protection Agency guidelines.
IMPORTANT SAFETY
INSTRUCTIONS
Safety Messages & Signal Words:
This manual contains important instructions for
operating this product. For your safety, and the
safety of others, be sure to read this manual
thoroughly before operating the product.
Failure to properly follow all the instructions and
precautions can cause you and others to be
seriously hurt or killed.
WARNING
DANGER
Indicates an immediate hazardous situation which, if not
avoided, will result in death or serious injury to the
operator or to bystanders.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury to the
operator or to bystanders.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in moderate or minor injury to the
operator or to bystanders.
NOTICE
Indicates a situation which, if not avoided, may result in
damage to product components or other property.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors and vents.

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GENERATOR
DANGER
Generator exhaust contains carbon monoxide (CO).
This is a poison you cannot see or smell.
If you can smell the generator exhaust, you are
breathing CO. But even if you can not smell the
exhaust, you could be breathing CO.
NEVER use a generator inside homes, garages,
crawlspaces, or other partly enclosed areas. Deadly
levels of carbon monoxide can build up in these
areas. Using a fan or opening windows and doors
does NOT supply enough fresh air.
ONLY use a generator outside and far away from
windows, doors, and vents. These openings can pull
in generator exhaust. Even when you use a generator
correctly, CO may leak into the home.
ALWAYS use a battery-powered or battery-backup
CO alarm in the home.
If you start to feel sick, dizzy, or weak after the
generator has been running, move to fresh air RIGHT
AWAY. See a doctor. You could have carbon
monoxide poisoning.
TOXIC FUME
DANGER
Gasoline and gasoline vapors are highly flammable
and explosive.
Turn generator “OFF” before refueling, and keep it
off during refueling.
Wait several minutes before opening the fuel tank, in
order to allow the generator to cool down.
Only refuel generator outdoors in a well-lit and
well-ventilated area.
If any fuel is spilled, allow it to evaporate before
starting the generator.
DO NOT overfill the fuel tank.
DO NOT smoke or use open flame near the
generator.
EXPLOSION
FIRE
DANGER
Generator voltage is deadly.
There is a danger of electric shock.
Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.
DO NOT operate generator in wet weather or in wet
conditions.
DO NOT touch generator or cords if hands or feet are
wet.
Your generator is equipped with a ground fault
circuit interrupter (GFCI) and it should always be
used.
Use only approved transfer equipment to attach
generator to your power system. Only a qualified
electrician should install this.
DO NOT plug your generator directly into home or
garage sockets (a practice known as backfeeding).
This can result in death or serious injury to electric
utility workers.
SHOCK
DANGER
Moving parts can cause severe trauma.
Keep hands and feet away from rotating parts, tie up
long hair, remove jewelry, and DO NOT wear loose
clothing.
KICKBACK

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GENERATOR
Sparks can result in fire or electrical shock.
Only check for a spark with an approved spark plug
tester.
DO NOT check for a spark with the spark plug
removed.
Disconnect spark plug wire when servicing the
generator.
FIRE
SHOCK
WARNING
Always inspect fuel lines and electrical connections
for defects and damage prior to operating the
generator.
Generators vibrate during normal use. During and
after the use of the generator, inspect the generator
as well as extension cords and connected power
supply cords for damage resulting from vibration.
Repair or replace damaged items as necessary.
DO NOT use plugs or cords that show signs of
damage, such as broken or cracked insulation or
loose or damaged blades.
FIRE
SHOCK
WARNING
This generator produces powerful voltage that can
cause death or injury.
When this generator is used to supply a building
wiring system, it must be installed by a qualified
electrician and connected to a transfer switch as a
separately derived system, in accordance with the
National Electrical Code, NFPA 70.
The generator should be connected through a
transfer switch that switches all conductors other
than the equipment grounding conductor.
The frame of the generator should be connected to
an approved grounding electrode.
FIRE
SHOCK
WARNING
When starting the generator using the starter cord,
the starter cord can retract rapidly and cause injury.
Be sure to release the starter cord after pulling and
move back away from the generator.
KICKBACK
WARNING

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GENERATOR
Generator surfaces become hot during operation.
Hot surfaces can cause severe burns.
DO NOT touch hot surfaces.
Avoid hot exhaust.
Ensure that exhaust vent is not obstructed.
Allow the generator to cool before touching.
Generator could ignite nearby materials.
Maintain at least 5 feet of clearance around and
above the generator.
DO NOT place a storage cover on the unit during
operation. Only place a cover on the generator after
it has thoroughly cooled down.
FIRE
HOT SURFACE
WARNING
Generator must be placed on a firm level surface.
If generator is not level, it could shut off, suffer
decreased performance, and damage property.
WARNING
Always make sure the generator is properly
grounded.
The faceplate of your generator is marked with the
grounding symbol (as shown above), located above
the grounding terminal.
Attach a heavy gauge copper wire (12 AWG
minimum) to this terminal and link it to a copper rod
driven into the ground. Consult an electrician to
ensure compliance with local codes and regulations.
CAUTION
Engine oil must be added prior to starting generator
and the proper level must be maintained.
Failure to add or maintain proper oil level voids your
warranty.
OIL
CAUTION
DO NOT exceed generator’s capacity.
Overloading can damage the generator and the
electrical equipment connected to it.
After starting the generator, allow the motor to
stabilize.
Connect devices in the OFF position, one at a time.
Before turning the generator off, turn off the devices
and disconnect them from the generator.
SHOCK
CAUTION

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GENERATOR
LOCATIONS OF
IMPORTANT LABELS
Read these important labels before operating.
These labels provide important safety and maintenance
information. These labels should be considered as permanent
parts of the generator. Should any of these labels become
illegible, damaged or removed, please contact California Air Tools
GMC®Generators Customer Service department at
1-866-409-4581 for replacements.
C
D
B
A
I
F
E
H
J
I
G
A
GMCS11
GMCS10
GMCS09
GMCS07
GMCS06
GMCS05
GMCS04
GMCS03
GMCS02
GMCS01
B
C
D
E
F
G
J
I
H
PRODUCT LABEL PART NUMBER
Only use OUTSIDE and
far away from windows
doors, and vents.
Avoid other generator hazards.
READ MANUAL BEFORE USE.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
DANGER
!
Read owner`s manual before operating.
ONLY OPERATE GENERATOR OUDOORS.
Generator must be placed on a firm, level surface.
Do not operate the generator in wet weather.
WARNING
!
When this generator is used to supply a building wiring system:
Transfer switch MUST be used when connecting generator to a building’s electrical
system.
Generator must be installed by a qualified electrician and connected to a transfer
switch as a separately derived system in accordance with the National Electrical Code,
NFPA 70.
The generator shall be connected through a transfer switch that switches all conductors
other than the equipment grounding conductor.
The frame of the generator shall be connected to an approved grounding electrode.
WARNING
!
DANGER
!
Gasoline and its vapors are
extremely flammable. Turn
generator OFF while refueling.
Allow engine to cool for
several minutes before
refueling. Use proper fuel.
Only refuel generator outdoors
in a well-lit and well-ventilated
area. If any fuel is spilled,
allow it to evaporate before
starting the generator. D O NOT
overfill the fuel tank.
Moving or rotating parts
can cause severe injury or death.
Keep hands and feet away from
rotating parts, tie up long hair,
remove jewelry, and DO NOT
wear loose clothing.
DANGER
!
DANGER
!
Add oil before using.
Maintain proper oil level.
CAUTION
!
DANGER
!
Risk of electric shock.
WARNING
!
HOT SURFACE
Model Number
Part Number
AC Voltage
Power Output
Serial Number
Phase
Frequency
Engine RPM
Fuel
PORTABLE GASOLINE GENERATOR
WARNING
!
CALIFORNIA PROPOSITION 65 WARNING:
Engine exhaust from this product contains chemicals known
to the state of California to cause cancer, birth defects and
other reproductive harm.

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GENERATOR
CONTROL PANEL
AND GENERATOR
COMPONENTS
CONTROL PANEL
■V.F.T. Meter (Voltage/Frequency/Time)
■Voltage Selector
■Auto Throttle
■Circuit Breaker
■Engine Switch
■Low Oil Light
■DC 12V
■Ground
■AC 120V/240V
■AC 120V (G.F.C.I.)
■AC Circuit Protectors
GENERATOR COMPONENTS
■Handles
■Battery/Battery Cage
■Control Panel
■Wheels
■Oil Cap/Dipstick
■Stand
■Engine
OFF
ON
AC 120V/240V
AC 120V
AC 120V
AC 120V
20A20A
30A30A
AC 120 V/240V
LOW OIL LIGHT
ENGINESW
CIRCUIT BREAKER
AUTO THROTTLE
VOLTAGE SELECTOR
V.F.T. METER
V.F.T.METER
OFF
OFF
ONON
ON
120V
120V 240V
DC 12 V/8.3A
START
OFF
AC CIRCUIT
PROTECTORS
VOLTAGE SELECTOR
ENGINE SWITCH
CIRCUIT BREAKER
AUTO THROTTLE
GROUND
AC 120V/240V
DC 12V
LOW OIL LIGHT
AC 120V (G.F.C.I.)
GASOLINE GENERATOR
HANDLES
ENGINE
CONTROL
PANEL
OFF
ON
AC 120V/240V
AC 120V
AC 120V
AC 120V
20A
20A
30A
30A
AC120 V/240V
LOW OILLIGHT
ENGINE SW
CIRCUIT BREAKER
OFF
OFF
ONON
ON
120V
120V 240V
DC 12 V/8.3A
START
OFF
VOLTAGE SELECTOR
V.F.T. M ETER AUTO THROTTLE
V.F.T. M ETER
BATTERY/BATTERY CAGE
WHEELS
OIL CAP/DIPSTICK
6000
STAND
FUEL
GAUGE
SKY HOOK
FUEL TANK
CHOKE ROD
AIR FILTER
FUEL VALVE
RECOIL
STARTER GRIP
■Fuel Tank
■Sky Hook
■Fuel Gauge
■Recoil Starter Grip
■Air Filter
■Fuel Valve
■Choke Rod

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GENERATOR
CONTROL PANEL
FEATURES
Oil Alarm
The Oil Alarm system is designed to prevent the engine from
being damaged because of a lack of oil in the crankcase. Before
the oil level falls to an unsafe level, the low oil light will come on
and the engine will shut off.Although the engine is automatically
shut off, the engine switch will still remain in the ON position.
If the low oil light comes on, turn off the generator immediately
and add the proper amount of oil to the engine.
Refer to the Maintenance Schedule and the Engine Oil section.
V.F.T. Digital Meter Display
The V.F.T. digital meter displays the running voltage, the running
frequency and both the current time of use and the continuous
time of use for maintenance purposes.
Circuit Breaker
The circuit breaker protects the individual circuit protectors and
the 30A 120V/240V receptacle. The circuit breaker will
automatically switch OFF if the circuit is overloaded or if the
appliance plugged into the circuit is faulty. If the circuit breaker is
switched OFF automatically, check that the appliance is working
properly and that it does not exceed the rated load capacity of the
circuit before switching the circuit breaker ON again.
Circuit Protector
The circuit protectors will automatically switch OFF if the individual
circuit is overloaded or the appliance plugged into the circuit is
faulty. If the circuit protector is switched OFF automatically, check
that the appliance is working properly and that it does not exceed
the rated load capacity of the circuit before resetting the circuit
protector by pressing the reset buttons.
LOW OIL LIGHT
ENGINE SWITCH
ON
START
OFF
CIRCUIT BREAKER
OFF
ON
ON
OFF
AC 120V
AC 120V/240V

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GENERATOR
ASSEMBLY
Packaging List
Generator
Wheel & Handle Kit Assembly
■Wheel axle (1)
■Wheel (2)
■Bolt M8X16 (6)
■Nut M8 (8)
■Washer (2)
■Split pin (2)
■Axle holder (2)
Battery Cage Kit Assembly
■Battery guard plate (1)
■Battery bracket (2)
■Fixing screw (2)
■Cushion (1)
■Battery tray (1)
■Starter cable - positive
lead cable (1)
■Starter cable - positive
lead boot (1)
■Ground cable - negative
lead cable (1)
■Bolt M6X20 (2)
Sky Hook Assembly
■Rubber sleeves (2)
■Holding plate (2)
■Bolt M8x20 (4)
1 L Engine Oil
Tool Kit
Owners Manual
Wireless Remote Control
Wheel & Handle Kit Assembly
Installation
1. Slide the wheels (5) over the axle (4) on both ends, then slide
on the two washers (8) and insert the two split pins (9) into the
axle and spread apart.
2. Mount assembled axle (4) to the frame with axle holder (10),
bolt (6) and nut (7). Refer to diagram #1.
3. Fit the two stands (11) on the frame with the two bolts (6) and
nuts (7).
4. Fit the two handles (13) on the connecting block (12) with the
two bolts (15) and nuts (7), then mount the assembled handle
on the frame. Use the two cotter pins (16) to hold handles in
an upright position.
■Stand (2)
■Connecting block (2)
■Handles (2)
■Handle sleeves (2)
■Bolt M8X40 (2)
■Cotter pin (2)
■Nut M6 (2)
■Battery guard - side
frame (2)
■Arc pad (8)
■Wire clamp (1)
■Nut M6X (12)
■Bolt M6X12 (4)
■Bolt M6X30 (8)
■Bolt M8X16 (2)
■Nut M8 (2)
23
12
15
13
7
14
7
6
11
7
7
6
4
10
5
8
9
7
6
#1
9
8
7
16
16
1. Mounting axle
diagram
2. Shorter end
3. Longer end
4. Wheel axle (1)
5. Wheel (2)
6. Bolt M8X16 (6)
7. Nut M8 (8)
8. Washer (2)
9. Split pin (2)
10. Axle holder (2)
11. Stand (2)
12. Connecting
block (2)
13. Handle (2)
14. Handle
sleeves (2)
15. Bolt M8X40 (2)
16. Cotter pins (2)
Keep all hands and fingers away from hinges when
folding down the handles.
CAUTION
Generator is heavy! Lifting generator can
cause back or other bodily injury.
NEVER lift generator without assistance.
CAUTION
Never use this wheel kit with any other product.
Never pull your generator with a vehicle or use on a
road.
NOTICE

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GENERATOR
Battery Cage Installation
1. Install the two battery guards (2) onto the frame, then attach
the battery tray (3) and battery guard plate (4) to the two
battery guards (2).
2. Route the starter cable (1) under the tank and connect it to the
generator.
3. Connect the ground cable (7) to the rear housing of the
generator.
4. Install the battery (not included) onto the battery tray (3).
5. Connect the starting cable to the positive pole of the battery
first, then connect to the negative pole. When disconnecting,
always do so in the reverse order.
Sky Hook Assembly Installation
1. Put the two rubber sleeves (3) on the marked locations on the
generator frame.
2. Mount the holding plates (4) and the sky hook assembly (2) on
the frame using the four bolts M8x20 (5) and tighten.
6
1
7
2
3
4
5
1517
17
14
12
18
13 13
16
18
14
15
16
12
11
12
14
14
11
12
16
15
6
10
9
9
8
14
2
3
2
3
1416
1
5
4
14
14107
1. Battery guard
plate (1)
2. Battery
bracket (2)
3. Fixing screw (2)
4. Cushion (1)
5. Battery tray (1)
6. Starter cable -
positive lead
cable (1)
7. Starter cable -
positive lead
boot (1)
8. Ground cable -
negative lead
cable (1)
9. Bolt M6X20 (2)
10. Nut M6 (2)
11. Battery guard -
side frame (2)
12. Arc pad (8)
13. Wire clamp (1)
14. Nut M6X (12)
15. Bolt M6X12 (4)
16. Bolt M6X30 (8)
17. Bolt M8X16 (2)
18. Nut M8 (2)
1. Starter cable - positive lead
cable (1)
2. Battery guard - side
frame (2)
3. Battery tray (1)
4. Battery guard plate (1)
5. Battery bracket (1)
6. Battery (with a rating of
12V-36Ah)
(NOT INCLUDED)
7. Ground cable - negative
lead cable (1)
FUEL CAP
5
4
3
2
1
1. Generator
2. Sky Hook assembly (1)
3. Rubber sleeve (2)
4. Holding plate (2)
5. Bolt M8x20 (4)
The Sky Hook is limited to the weight of the
generator.
Any added weight will cause damage and void
warranty and liability.
NOTICE

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GENERATOR
OPERATING THE
GENERATOR
Pre-Operation Checklist
Engine Oil Recommendations
SAE 10W-30 standard motor oil is recommended for normal
operating conditions and temperatures (between 0°F and 100°F).
Checking Oil Level
1. Have your generator on a flat, level surface. Stop generator
from running. Allow to completely cool.
2. Remove the oil filter cap and wipe the dipstick clean with a
clean cloth.
3. Check the oil level by inserting the dipstick in the filter neck
without screwing it in, then remove it. If the level is below the
lower level line, add the recommended oil until the level
reaches the upper mark on the dipstick.
4. When filled to the upper level line, the generator holds a
maximum of 1.1 L (1.2 qt) of oil.
5. Refer to the Maintenance Schedule for regular service
intervals.
-20 0 20 40 60 80 100°F
AMBIENT TEMPERATURE
-30 -20 -10 0 10 20 30 40°C
30
10W-30
5W-30
Engine oil is a major factor affecting engine
performance and service life. Non-detergent and
2-stroke engine oils will damage the engine, and are
not recommeneded.
Be sure to use engine oils specified under “Engine
Oil Recommendations.”
It is very important to maintain proper levels of
engine oil to keep engine in good condition.
Check engine oil levels prior to each use. Refill
engine oil if oil level is too low.
NOTICE
Crankcase pressure can cause hot engine oil to
spray out of engine fill hole. Hot engine oil can cause
severe burns.
Always stop engine before removing oil fill cap.
WARNING
Frequent or prolonged contact with engine oil may
cause skin cancer.
Immediately after handling engine oil, thoroughly
wash hands and any areas of skin exposed to engine
oil, using soap and water.
WARNING

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GENERATOR
Fuel
This engine is designed to run properly using unleaded gasoline
with an octane number of 87 or higher.
Leaded gasoline or lower octane gasolines are not recommended
and can cause unusual wear on the exhaust system and spark
plugs.
Note: Occasional light spark knocks, “pinging”and metal tapping
noises are normal while operating under heavy loads. If “pinging”
or “knocking”or loud metal tapping occurs during steady engine
speeds under normal load, shut off the engine and replace fuel
with fresh gasoline.
If these noises persist go to an authorized GMC®Portable
Gasoline Generator Service Center.
Gasoline Containing Alcohol
Oxygenated fuel is blended with alcohol or other additives to
increase octane quality, enhance combustion, and reduce
exhaust emissions. If you use oxygenated fuel, it must have an
octane of 87 or higher as recommended above.
Gasoline containing more than 10% Ethanol (Gasohol) is not
recommended. Gasoline containing 5% or less of Methanol must
contain co-solvents and corrosion inhibitors to protect the fuel
system. Never use gasoline with more than 5% Methanol.
Adding Fuel
1. Have your generator on a flat, level surface.
2. Check fuel tank gauge. Add fuel if the level is low.
3. Remove the fuel cap and filter. Clean filter and replace. Fill
tank. Do not overfill.
4. After refueling, replace the fuel tank cap tightly.
5. Fuel tank capacity is 6.6 gal (25 L).
To avoid damage to engine, never use stale or
contaminated gasoline or oil/gasoline mixture.
Avoid getting dirt or water in fuel tank.
NOTICE
Oxygenated fuels can damage paint and plastic.
Be careful not to spill fuel when filling fuel tank.
Damage caused by spilled fuel is not covered under
warranty.
NOTICE
DANGER
Fuel and fuel vapors are extremely flammable and
explosive under certain conditions.
Refuel generator only outdoors, in a ventilated area.
NEVER fill fuel tank while engine is running. Turn
generator OFF and allow to cool before filling with
fuel.
NEVER smoke or allow flames or sparks near
generator or where gasoline is stored.
NEVER overfill fuel tank. No fuel should be above the
filter shoulder. After refueling, be sure that the fuel
tank cap is closed properly and securely.
Be careful not to spill fuel when refueling. Spilled
fuel or fuel vapor may ignite. If any fuel is spilled, be
sure area is dry before starting engine.
Avoid repeated or prolonged contact with skin, or
breathing of vapor.
EXPLOSION FIRE

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GENERATOR
Generator Exhaust
Generator exhaust contains carbon monoxide (CO). This is a
poison you can not see or smell. If you can smell the generator
exhaust, you are breathing CO. However even if you cannot smell
the exhaust, you could be breathing CO.
■NEVER use a generator inside homes, garages, crawlspaces,
or other partly enclosed areas. Deadly levels of carbon
monoxide can build up in these areas. Using a fan or opening
windows and doors does NOT supply enough fresh air.
■ONLY use a generator outside and far away from windows,
doors, and vents. These openings can pull in generator
exhaust. Even when you use a generator correctly, CO may
leak into the home. ALWAYS use a battery-powered or battery-
backup CO alarm in the home.
■If you start to feel sick, dizzy, or weak after the generator has
been running, move to fresh air RIGHTAWAY. See a doctor.
You could have carbon monoxide poisoning.
Select a safe and suitable location
The generator should only be operated outdoors on a firm, level
surface in a well-ventilated area. At least 5 feet of clearance
should be maintained in relation to any structures or objects, and
this includes space above the generator. The generator could
ignite nearby materials.
■DO NOT operate the generator in wet weather or in wet
conditions.
■DO NOT place or store any items on the generator.
■Keep children and pets away from the generator.
■Check the wheels before use.
■Hearing protection is recommended.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors and vents.

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GENERATOR
Before Operation
■Check with your local authority and local utility company
before using your generator. There may be local regulations
regarding generators.
■Additional requirements may apply to construction sites.
■Consult a qualified electrician if you have questions regarding
the proper use of the generator, including any electrical
devices to be connected.
When this generator is used to supply a building wiring
system:
■Transfer switch MUST be used when connecting generator to
a building’s electrical system.
■Generator must be installed by a qualified electrician and
connected to a transfer switch as a separately derived system
in accordance with the National Electrical Code, NFPA 70.
■The generator should be connected through a transfer switch
that switches all conductors other than the equipment
grounding conductor.
Grounding
■Always ground the generator.
The faceplate of your generator is marked with the
following grounding symbol, which is located above the
grounding terminal:
■Attach a heavy gauge copper wire (12 AWG minimum) to this
terminal and link it to a copper rod driven into the ground.
Consult an electrician to ensure compliance with local codes
and regulations.
DANGER
Before connecting to building’s electrical system,
consult your local utility company or a qualified
electrician. Improper connections to a building’s
electrical system can be deadly.
Electrical current from generator can feed back into
utility lines. Such feedback may electrocute utility
company workers or others who contact utility lines
during a power outage.
Electrical current can feed back into generator. When
utility power is restored, generator may explode,
burn, or cause fires in building’s electrical system.
EXPLOSION
ELECTROCUTION
Generator produces powerful voltage that can cause
death or great physical harm.
When using generator for backup power, notify utility
company. Use approved transfer equipment to
isolate generator from electric utility.
NEVER connect to a building's electrical system
unless a transfer switch has been installed by a
qualified electrician.
NEVER touch bare wires or receptacles.
NEVER use generator with electrical cords that are
worn, frayed, bare, or otherwise damaged.
NEVER operate generator in rain or snow, or when
generator is sitting on wet surface.
WARNING
SHOCK
GROUND TERMINAL

16 Customer Support: 1-866-409-4581
GENERATOR
Starting the Generator
1. Make sure the AC circuit breaker is in the OFF position.
2. Turn the fuel valve lever to the ON position.
3. Pull choke lever out to the CLOSED position.
4. Make sure the Auto Throttle switch is OFF, or more time will be
required to warm up.
5. Turn the engine switch to the ON position.
ENGINE SWITCH
ON
START
OFF
AUTO THROTTLE
OFF
ON
CIRCUIT BREAKE
R
OFF
ON
Do not use choke lever if the engine is warm or if the
air temperature is above 80 degrees.
NOTICE
The choke lever, if hot, could cause severe burns.
DO NOT touch until the engine cools down.
WARNING
HOT SURFACE

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GENERATOR
6. For Recoil Starter –Pull the starter grip lightly until
resistance is felt, then pull rapidly.
For Electric Starter –Turn the engine switch to the
START position and hold until the engine starts, but not
more than 5 seconds or the starter will be damaged.
Note: The battery must be installed to use the electric
starter.
For Remote Starter –See the "Wireless Remote Control
Starter" section that follows.
7. Push the choke lever to the OPEN position as engine warms
up. The choke is used to provide the proper mixture when the
engine is cold. It can be opened and closed by operating the
choke lever manually. Move the lever to the closed position to
enrich the mixture for cold starting.
8. Once the generator’s engine is running, allow several minutes
for the motor to stabilize before connecting any load/electrical
devices.
9. Once the generator has been allowed to run and warm up for
several minutes, equipment can be connected. Make sure that
all cords and devices are in good condition.
Note: If you experience difficulty starting the generator, please
refer to the TROUBLESHOOTING section in this manual.
Engine oil must be added prior to starting the
generator and the proper oil level must be
maintained.
Always check the dipstick to ensure proper oil level
before attempting to start the generator.
NOTICE
When starting the generator using the starter cord,
the starter cord can retract rapidly and cause injury.
Be sure to release the starter cord after pulling and
move back away from the generator.
KICKBACK
WARNING
The choke lever, if hot, could cause severe burns.
DO NOT touch until the engine cools down.
WARNING
HOT SURFACE

18 Customer Support: 1-866-409-4581
GENERATOR
Auto Throttle System
If you wish to use the Auto Throttle switch system, turn the Auto
Throttle switch to the ON position after the engine has warmed up
for 2 or 3 minutes. TheAuto Throttle system, when in the ON
position, automatically reduces the engine speed to idle when all
loads are turned off or disconnected. When the loads are turned
on or reconnected, the engine resumes the rated speed. At the
OFF position, the Auto Throttle system does not operate.
Wireless Remote Control Starter
Note: To use the wireless remote control starter, the battery must
be installed in the remote control.
1. Before you start the generator, turn the engine switch to the
ON position. (If it is in the OFF position, the generator will not
start.)
Note: You must be within 164 feet and have an
unobstructed view of the generator to start it.
2. To use the remote control starter to start the generator, pull out
the antenna and push the slip cover to the OPEN direction, as
shown below. Point the antenna toward the generator and
press the ON button to start.
3. When not using the remote control starter, push in the antenna
and push back the slip cover to its original position.
4. If the remote control starter is out of power, remove the back
cover and replace the battery with a new battery.
Note: Write down the number from the back cover label, as
shown below. If the remote control starter is lost, this number is
necessary for acquiring a replacement.
Using Electric Power
AC Application
1. Check voltmeter for proper voltage.
2. Turn OFF the switch(es) on the electrical appliance(s) before
connecting to the generator.
AUTO THROTTLE
OFF
ON
Button
ON/OFF
Back cover label
Faulty appliances and power cords can result in
electrical shock.
Before attempting to power an appliance, be sure
generator has been properly grounded, and that
appliance and power cord are in good working order.
SHOCK
WARNING
ENGINE SWITCH
ON
START
OFF

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GENERATOR
3. Insert the plug(s) of the electrical appliance(s) into the
receptacle(s).
4. Turn the AC circuit breaker to the ON position.
5. Turn on the ON switch(es) to the appliance(s) that are
connected to the generator.
Notes:
■Do not exceed the generator’s capacity.
■Calculate the total wattage of all the devices you will connect
to the generator. Make sure that the total wattage is below the
capacity of the generator.
■If the generator's capacity is exceeded or “overloaded”the
circuit breakers will stop the flow of electricity from the
generator to the appliances. If this happens, power OFF the
generator and disconnect the appliances. Wait a few minutes
and then push the RESET circuit breaker switch.
■Many electrical devices require more starting watts than
running watts, a phenomenon known as “surge watts”or
“starting watts.”Make sure to account for this when calculating
the amount of watts that will be applied.
■If an appliance begins to operate abnormally or becomes
sluggish or stops suddenly, turn off the appliance immediately
and disconnect the appliance from the generator.
OFF
ON
AC 120V/240V
AC 120V
AC 120V
AC 120V
A02 A02
30A 30A
V0
4
2
/V021C
A
LOW OILLIGHT
WSENI
GNE
CIRCUIT BREAKER
AUTO THROTTLE
VOLTAGE SELECTOR
RETEM.T.F.V
OFF
OFF
ONON
ON
120V
120V 240V
DC 12V/8.3A
START
OFF
OFF
ON
AC 120V/240V
AC 120V
AC 120V
AC 120V
A02 A02
30A 30A
V0
4
2
/V021C
A
LOW OILLIGHT
WSENI
GNE
CIRCUIT BREAKER
AUTO THROTTLE
VOLTAGE SELECTOR
RETEM.T.F.V
OFF
OFF
ONON
ON
120V
120V 240V
DC 12V/8.3A
START
OFF
Do not run power cords under carpet, rugs, or other
materials where heat might build up or cord damage
may go unnoticed.
CAUTION
Starting appliances that have motors requires more
power. Examples of motorized appliances include
refrigerators, water pumps and furnace blowers.
Be sure that the power rating of the appliance does
not exceed that of the generator.
NOTICE
Always verify actual wattage requirements for
appliance you will be powering.
Check labels inside or on the back of the appliance,
refer to appliance operating manuals, or contact
appliance manufacturer.
CAUTION
CONTRACTOR APPLIANCE TYPICAL RUNNING WATTS
Air Compressors
1⁄2Horsepower 1,000
1 Horsepower 1,500
11⁄2Horsepower 2,000
2 Horsepower 2,500
Battery Charger 3,000
Bench Grinders
6 Inches 750
8 Inches 1,400
10 Inches 1,600
Circular Saws
61⁄2Inches 1,000
71⁄4Inches 1,500
81⁄4Inches 2,000
Drum Mixer (55 gal) (1⁄4hp) 700
Drills
1⁄4Inch (3 amps) 300
3⁄8Inch (4 amps) 450
1⁄2Inch (5 amps) 600
Electric Chain Saws
12 Inch (1⁄2hp) 1,000
14 Inch (2 hp) 1,200
Electric Cultivator (1⁄3hp) 7,000
Electric Hedge Trimmer (18 in) 400
Electric Line Trimmer (9 in) 400
Floodlights (watts per bulb) 500
Flood Polisher (16 in) (3⁄4hp) 1,500

20 Customer Support: 1-866-409-4581
GENERATOR
Full Power Switch
1. Select the voltage using the Full Power Switch (120V/240V) in
accordance with the electrical appliance.
2. Operate the same as steps 1-5 in “AC Application.”
CONTRACTOR APPLIANCE TYPICAL RUNNING WATTS
Hand Drills
1⁄4Inch 350
3⁄8Inch 400
1⁄2Inch 600
Impact Wrenches
1⁄2Inch 800
3⁄4Inch 1,000
1 Inch 1,400
Saws
Worm Drive 71⁄4Inch 2,000
Band Saw 14 Inch 1,200
Table Saws
Radial 9 Inch 1,500
Radial 10 Inch 1,800
Miter Saw (10 amps) 1,200
Miter Saw (15 amps) 1,700
Wet & Dry Shop Vacuum (2 hp) 1,000
Pressure Washers
5⁄8Horsepower 1,000
HOUSEHOLD APPLIANCES TYPICAL RUNNING WATTS
Blender 200
Bread Maker 600
Central Air Conditioner
(32,000 BTU) 5,000
Clothes Dryer (Electric) 800
Clothes Dryer (Gas) 700
Coffee Maker 1,000
Computer/Laptop 250
Dehumidifier 700
Dishwasher 1,200
Electric Blanket 400
Electric Furnace (1⁄2hp) 1,400
HOUSEHOLD APPLIANCES TYPICAL RUNNING WATTS
Electric Range 1,500
Freezer 500
Furnace 500
Garage Door Opener 600
Hair Dryer 1,200
Iron 1,200
Microwave 1,500
Radio 200
Refrigerator 700
Space Heater 1,000
Sump Pump (1⁄2hp) 1,000
Swamp Cooler 1,000
Television 300
Toaster 1,000
Vacuum 1,400
Washer & Dryer 2,500
Water Heater 3,000
Well Pump (1⁄2hp) 1,000