Kipor IG6000 User manual

Beside Jingyi Road
Third Stage Development Section of
Wangzhuang Industry Area, Wuxi High &
New Technology Industry Development Zone
Wuxi, Jiangsu Province, PRC
TEL: [phone]
FAX: [phone]
E-MAIL: [email protected]
Version 2, Printing date December 29 2008. Coast CARB
MADE IN CHINA
SINEMASTER
DIGITAL GENERATOR
IG6000
IG6000h
OWNER’S MANUAL

PREFACE
Thank you for purchasing a KIPOR generator from the Coast Distribution System.
This manual covers operation and maintenance of the California Air Resources Board (CARB)
approved IG6000 and IG6000h generator.
All information in this publication is based on the latest product information available at the time of
approval for printing.
We reserve the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should remain with it if it is
resold.
Pay special attention to statements preceded by the following words:
Failure to properly follow these precautions can result in property damage,
serious injury or DEATH!
Read all labels and the owner's manual before operating this generator.
Generators produce carbon monoxide, a poisonous, colorless, odorless gas that can cause death or
serious injury.
Indoor use of a generator can kill quickly. Generators should be used outdoors only.
Do not operate this generator inside any enclosed compartment. This includes an RV generator
compartment.
Generators should be used outdoors only and away from garages and open windows and protected
from rain and snow.
Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refueling. Wait 5 minutes before restarting. Keep any source of ignition
away from fuel tank, at all times.
The portable generator is not meant to be used as a permanent back-up power system for the home. A
permanently installed stationary generator is designed to be safely used for this specific purpose.
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Indicates a possibility of personal injury or equipment damage if instructions are not followed.

NOTE: Gives helpful information.
If a problem should arise, or if you have any questions about the generator, consult an authorized
KIPOR dealer.
KIPOR generator is designed to give safe and dependable service if
operated according to instructions. Read and understand the Owner's
Manual before operating the generator. Failure to do so could result in
personal injury or equipment damage.

CONTENTS
1. SAFETY INSTRUCTIONS················································································· 1
2. COMPONENT LOCATIONS ·············································································· 3
2.1 Outside View ····························································································· 3
2.2 Control Panel····························································································· 4
2.3 Serial Number and Bar Code Location ···························································· 4
3. PRE-OPERATION CHECK················································································ 5
3.1 Engine Oil ································································································· 5
3.1 Fuel ········································································································· 6
3.3 Air Cleaner ································································································ 7
4. STARTING THE ENGINE·················································································· 8
4.1 Starting Procedure ······················································································ 8
4.2 High Altitude Operation ···············································································10
4.3 Ambient Temperature ·················································································10
5. GENERATOR USE ························································································· 11
5.1 Warnings and Cautions··············································································· 11
5.2 AC Power Applications················································································12
5.3 Output and Overload Indicators ····································································12
5.4 AC Load Management ················································································13
5.5 Smart Throttle ···························································································14
5.6 Air Conditioning Operation ···········································································14
5.7 DC Power Operation ··················································································15
5.8 Low Oil Alarm System·················································································16
6. STOPPING THE ENGINE ················································································17
6.1 Normal Shutdown ······················································································17
6.2 Emergency Stop ························································································17
7. MAINTENANCE·····························································································18
7.1 Emission Control System ·········································································18
7.2 Maintenance Schedule ···············································································20
7.3 Changing Oil·····························································································21
7.4 Air Cleaner Service ····················································································21
7.5 Spark Plug Service·····················································································22
7.6 Spark Arrestor Maintenance ·········································································23
8. TRANSPORTING/STORAGE ···········································································25
8.1 Transporting ·····························································································25
8.2 Generator Exercise ····················································································25
8.3 Extended Storage ······················································································25

9. TROUBLESHOOTING·····················································································26
9.1 No Start ···································································································26
9.2 No AC Power ····························································································27
9.3 No DC Power····························································································27
10. SPECIFICATIONS ························································································28
11. WIRING DIAGRAM ·······················································································29
12. WHEEL KIT INSTALLATION ···········································································30
12.1 IG6000···································································································30
12.2 IG6000h ·································································································31
13. WARRANTY ································································································32
13.1 Limited Warranty- Kipor Power Products ·····················································32
13.2 Emission Control Warranty ·······································································33
14. EMISSION CONTROL SYSTEM······································································34

1. SAFETY INSTRUCTIONS
■The generators are designed to give safe and dependable service if operated according to the
instructions.
Read and understand the Owner's Manual before operating the generator.
Failure to do so could result in personal injury or equipment damage.
！WARNING
■Exhaust gas contains poisonous carbon monoxide a colorless, odorless, poisonous gas. Never fun
the generator in an enclosed area. Be sure to provide adequate ventilation.
WARNING
■The muffler becomes very hot during operation and remains after the engine has stopped.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
WARNING
■Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated
area with the engine stopped.
Keep away from smoking materials, sparks and other sources of combustion when refueling the
generator.
■ Wipe up spilled gasoline immediately.
WARNING
■Connections for standby power to a building electrical system must be made by a qualified electrician
and must comply with all applicable laws and electrical codes. Improper connections can allow electrical
current from the generator to back feed into the utility lines. Such back feed may electrocute utility
company workers or others who contact the lines during a power outage, and when utility power is
restored, the generator may explode, burn, or cause fires in the building electrical system.
WARNING
■Always make a pre-operation inspection before you start the engine.
■Place the generator at least three feet or one meter away from buildings or other equipment during
operation.
■Operate the generator on a level surface to prevent fuel spillage and oil starvation.
■Know how to stop the generator quickly and understand the operation of all the controls. Never permit
anyone to operate the generator without proper instruction.
■Keep children and pets away from the generator when it is in operating.
■Keep away from rotating parts while the generator is running.
■The generator is a potential source of electrical shocks when misused; do not operate with wet hands.
Do not operate the generator in rain or snow or allow it to get wet.
-1-

2. COMPONENT LOCATIONS
2.1 Outside view
-2-
火花塞
油位指示器
排气口
高温标记
油箱盖
空气指数信息铭牌
维修门
机油尺 放
空
油螺塞
滤器
控制面板
Spark plug
Service door
进气口
碳罐
Carbon canister
Air intake
Control panel
Air filter
Oil drain
screw
Dipstick
Fuel level indicator
Fuel filler cap
Air quality index
Air exhaust
Muffler warning

2.2 Control panel
Overload protector
AC Receptacle
Choke knob
DC Receptacle
Smart switch
Start switch
Ground terminal
Fuel switch
Annunciator
Panel
-3-

2.3 Serial Number and Bar Code Location
The engine serial number is stamped on the engine block to the left of the oil drain plug. In most cases
the battery will have to be removed to view it clearly. Refer to this number when ordering parts or
making technical inquiries.
Engine serial number
Engine serial number
The bar code label is found in three locations: on the generator chassis below the service door, on the
packing carton, and on the owner’s manual inside cover. The bar code identifies the production date
and is used by your dealer and the customer service center for warranty administration.
Please record this information below and keep this manual in a safe place along with the bill of sale.
Serial Number __________________________________
Bar Code Number _______________________________
Date of Purchase ________________________________
365625d
-4-

3. PRE-OPERATION CHECK
Be sure to check the generator on a level surface with the engine stopped.
3.1 Engine Oil
WARNING
■Using non detergent or 2-stroke engine oil could shorten the engine's service life.
■Use a high-detergent, premium quality four cycle engine oil, certified to meet or exceed U.S.
Automobile manufacturer's requirements for API Service Classification SG/SF.
■Select the appropriate viscosity for the average temperature in your area.
SAE Viscosity Grades
Ambient Temperature
Open the service door. Remove the oil filler cap and wipe the dipstick with a clean rag. Engine oil
capacity is 1.2 quarts or 1.1 liters.
Check the oil level by inserting the dipstick in the filler hole without screwing it in. If the oil level is below
the end of the dipstick, refill with recommended oil up to the top of the oil filler neck.
Lower limit
Upper limit
Oil drain bolt
Dipstick
-5-

CAUTION
■Running the engine with insufficient oil can cause serious engine damage.
■The oil Alert System will automatically stop the engine before the oil level
falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still
advisable to visually inspect the oil level before each use.
3.2 Fuel
Use unleaded 87 octane regular gasoline Do not use premium or high octane fuels.
The engine is tuned to run on regular gasoline and engine damage and poor performance may result
from using higher octane fuels.
If the fuel level is low, refill to the shoulder of the fuel strainer.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.
WARNING
■Gasoline is extremely flammable and is explosive under certain conditions.
■Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flame or sparks in the
area where the engine is refueled or where gasoline is stored.
■Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the
fuel filler cap is closed properly and securely.
■Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled,
make sure the area is dry before starting the engine.
■Avoid repeated or prolonged contact with skin or breathing of vapors. KEEP OUT OF REACH OF
CHILDREN.
Fuel tank capacity: 5.3 gallons or 20 liters
Strainer
Fuel surface
Tighten
Loosen
Fuel filler cap
Fuellevel
-6-

GASOLINES CONTAINING ALTERNATE FUELS
If you decide to use a gasoline containing ethanol or methanol, be sure its octane rating is no lower
than the specification. Do not use a blend that contains more than 15% ethanol. An ethanol blend will
produce lower power and higher fuel consumption. Do not use gasoline containing methanol.
3.3 Air Cleaner
Check the air cleaner elements to be sure they are clean and in good condition.
Open the service cover. Remove the air cleaner cover and remove the paper air cleaner element.
Replace the element if dirty or damaged.
-7-
Air cleaner cover
Air cleaner element
Aircleanerbase
Air Cleaner Assembly
CAUTION
■Never run the engine without the air cleaner. Rapid engine wear will result from contaminants such as
dust and dirt, being drawn through the carburetor, into the engine.

4. STARTING THE GENERATOR
CAUTION
■When starting the generator after adding fuel for the first time, after long-term storage, or after running
out of fuel, turn the fuel valve lever to the "ON" posit-ion and then wait for 10 to 20 seconds before
starting the engine.
4-1. Starting Procedure
A. Turn the fuel valve lever to the ON position.
Fuel switch
Fuelswitch
B. Pull the choke knob out to the CLOSED position. Do not use the choke when the engine is warm
or the air temperature is high.
Choke knob
ClosedChoke
-8-

C. Insert the engine key, and turn the engine switch to on position.
-9-
ON
OFF
START
Engine switch
On Position
D. Turn the engine switch to the START until the engine has started. Do not engage the starter for
more than 10 seconds.
OFF
ON
START
Engine switch
Starting Position
E. Push the choke knob to the OPEN position as the engine warms up.
Choke Knob
Choke knob
The choke is open

4.2High altitude operation
At high altitude, the standard carburetor air-fuel mixture will be excessively rich.
Performance will decrease, and fuel consumption will increase.
High altitude performance can be improved by installing a smaller diameter main jet in the carburetor.
If you continuously operate the generator at altitudes higher than 5000 feet or 1500 meters above sea
level, have your authorized dealer install the high altitude main jet kit. No other adjustments to the
carburetor are necessary
Even with suitable carburetor re-jetting, engine horsepower will decrease approximately 3.5% for each
1000 feet or 305 meter increase in altitude. The effect of altitude on the horsepower will be greater
than this if no carburetor modification is made. For use at lower altitudes, be sure to have your dealer
return your generator to the original specification.
CAUTION
■Operation of the generator at an altitude lower than the carburetor is jetted for may result in reduced
performance, overheating, and serious engine damage caused by an excessively lean air/fuel mixture.
4.3 Ambient Temperature
Generator output generally derates 1% for every 10° F (5.5° C) above 85° F (29° C). The normal
operating range of the generator is -20° to 113° F (-29° to 45° C).
■Do not operate the generator when the ambient temperature is below
-20°F(-29°)
■Do not operate the generator when the ambient temperature is above
113°F(45°C)
-10-

5. GENERATOR USE
5.1 Warnings and Cautions
WARNING
■To prevent electrical shock from faulty appliances, the generator should be grounded. The ground
terminal is connected to the generator frame and the ground terminal of each receptacle. Connect a
length of heavy gauge wire between the generator's ground terminal and an external ground source if
required by local code.
CAUTION
■Limit operation requiring a maximum power rating of 6000 watts to 30 minutes. For continuous
operation, do not exceed the rated power of 5500 watts. In either case, the total wattage of all appliances
connected must be considered.
■Do not exceed the current limit specified for any one receptacle.
■Do not connect the generator to a household circuit. This could cause the damage to the generator or
to electrical appliances in the house.
■Do not modify or use the generator for other purposes than it is intended for. Also observe the
following when using the generator.
A. Do not connect generators in parallel.
B. Do not connect an extension to the exhaust pipe.
C. Do not operate the generator with any covers removed or in a closed compartment
■When an extension cable is required, make sure you use the proper size and length.
16 Gauge Cords- Any 16 gauge cord between 0 and 100 feet long will adequately handle tool and
appliance loads up to 10 amps
14 Gauge Cords- a 14 gauge cord between 0 and 50 feet long will adequately handle loads between 10
and 15 amps.
12 Gauge Cords- If your load is between 10 and 15 amps and the length of the cord is 50 to 100 feet,
you need a 12 gauge cord to safely power any tool.
■Keep the generator away from other electric cables or wires such as commercial power supply lines.
-11-
Ground terminal
Grounding the Generator

5.2 AC applications
1. Start the engine and make sure the output indicator light (green) comes on.
2. Confirm that the appliance to be used is switched off, and plug in the appliance.
-12-
Applying Loads
CAUTION
■Substantial overloading that continuously lights the overload indicator light (red) may damage the
generator. Marginal overloading that temporarily lights the overload indicator light (red) may shorten the
service life of the generator.
■Be sure that all appliances are in good working order before connecting them to the generator. If an
appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the generator
engine switch immediately. Then disconnect the appliance and examine it for signs of malfunction.
5.3 Output and Overload Indicators
The green output indicator light will remain on during normal operating
conditions. If the generator is overloaded to the point that the max power
rating of 25 amps is exceeded or if there is a short in the connected
appliance the output indicator will go out and the overload indicator
will go on and current to the connected appliance will be shut off.
Stop the engine if the overload indicator light comes ON and investigate
the overload source. The engine will continue to run even though it is
not producing any AC power. The engine must be stopped and then the
generator restarted to resume normal operation.
The 20A duplex receptacle is protected by a push button style circuit
protector. If the current load exceeds 20 amps, the button will pop and
current is shut off to the receptacle. Reduce the load and push the button
back in to restore current.

5.4 AC Load Management
The generator has the following receptacles:
1- 240V/50A 14-50R
-13-
1- 120V/20A 5-20R duplex
1- 120V/30A L5-30R twistlock
Maximum load from the various receptacles is as follows:
- 240V AC at 25 amps is available from the 50A receptacle. Connecting this receptacle to a 50A
service receptacle will allow 25 amps @ 120 volts to two separate legs.
- 25 amps from the L5-30R twist lock receptacle
- 25 amps from the duplex receptacle.
Simultaneous operation of 120 and 240 volt appliances is possible but the total amperage of the
applied loads cannot exceed the generator receptacle rating.
Under no circumstances will the generator permit any AC load greater than 25 amps to any one
receptacle.
NOTE
■ When an electric motor is started, both the overload indicator light (red) and the output indicator light
(green) lights may go on simultaneously. This is normal if the overload indicator light (red) goes off
after about four (4) seconds. If the overload indicator light (red) stays on, consult you dealer.

5.5 Smart Throttle
Engine speed is kept at idle automatically when the electrical load is disconnected and it returns to the
proper speed when the load is reconnected. This position is recommended to minimize fuel
consumption while in operation
-14-
Smart throttle
Smart Throttle Switch
NOTE
■When high electrical load appliances are connected simultaneously. turn the smart throttle switch to
the OFF position to reduce voltage changes.
■Smart throttle system does not operate sufficiently if the electrical appliance requires the much electric
power.
5.6 Air Conditioning Operation
For best results, the SMART throttle switch should be in the off position. Bring the generator to a
normal operating temperature before applying the air conditioning load. Always allow a 2 minute wait
period when manually cycling an air conditioner off and on. A longer wait period may be required
under unusually hot weather conditions. Additionally, all other loads should be turned off until the air
conditioner has started and is performing normally. It is also important to follow the air conditioner
manufacturer's instructions for starting and restarting for proper operation. Some air conditioner
manufacturers offer a start capacitor as an extra cost option. The lack of a start capacitor can cause
the air conditioner to draw too high a starting current and overload the generator. Contact your air
conditioner dealer if you consistently have problems starting your air conditioner with the generator.
This generator is not recommended for air conditioners exceeding 13,500 BTUs.