DUROMAX DUAL FUEL XP5250EH User manual

REV: XP5250EH-02182010
XP5250EH GENERATOR
This manual provides information regarding the operation
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
manual. We reserve the right to change this product at
any time without prior notice.
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
www.duromaxpower.com
Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri
844-DUROMAX
User Manual

CONTENTS
1.
Introduction .................................................................................................................... 6
General Safety Procedures ........................................................................................... 7
Unit and Purchase Information................................................................................... 10
Introduction
4.
Checking the Oil ........................................................................................................... 28
Check the Gas Level ..................................................................................................... 29
Starting the Generator Using Gasoline ...................................................................... 30
Starting the Generator Using Propane....................................................................... 32
Starting the Generator Using Recoil Start ................................................................. 36
Starting the Generator
3.
Shipping Braces ............................................................................................................ 20
Wheel Kit Installation.................................................................................................... 21
Connect the Battery .................................................................................................... 22
Adding Oil ...................................................................................................................... 23
Adding Gasoline ............................................................................................................ 24
Grounding the Generator ........................................................................................... 25
High Altitude Operation .............................................................................................. 25
Generator Setup
5.
AC Usage ........................................................................................................................ 40
Connecting a Load to the Generator.......................................................................... 42
Using the Digital Multimeter ....................................................................................... 44
Using the Generator
2.
Quick Start Guide (Gasoline) ....................................................................................... 12
Quick Start Guide (Propane)........................................................................................ 14
Generator Components............................................................................................... 16
Package Contents ......................................................................................................... 18
Quick Start

CONTENTS
6.
7.
8.
Maintenance Schedule.................................................................................................. 48
Maintenance Log ........................................................................................................... 49
Checking the Oil ............................................................................................................ 50
Changing the Oil............................................................................................................. 51
Cleaning the Air Filter .................................................................................................... 52
Spark Plug Maintenance ............................................................................................... 54
Emptying the Gas Tank ................................................................................................. 56
Cleaning the Fuel Filter Cup.......................................................................................... 58
Storage and Transportation ......................................................................................... 59
Specications.................................................................................................................. 60
.......................................................................................................................... 70
Basic Troubleshooting .................................................................................................. 62
Changing / Inspecting the Carbon Brushes ............................................................... 63
Changing / Inspecting the AVR .................................................................................... 65
Wiring Diagram ............................................................................................................. 68
Maintenance and Care
Warranty
Troubleshooting
9. .................................................................................................. 74
Contact Information

INTRODUCTION
Notice Regarding Emissions
DuroMax has cemented its reputation as one of the markets leading power equipment companies
who are headquartered in the US. All of our products are manufactured to the strictest guidelines
and go through countless testing in all phases of production.
Evolving our strong engine line, DuroMax has complemented its oerings to include Pressure
Washers, Water Pumps, Engines and now oering V-Twin engines. Reliability is the highest
standard we hold ourselves to, whether its powering a heater during a winter storm that knocks
out power, draining a ooded property, or washing away a deck for the summer season
Engines that are certied to comply with U.S. EPA emission regulations for SORE (Small o Road
Equipment), are certied to operate on regular unleaded gasoline, and may include the following
emission control systems: (EM) Engine Modications and (TWC) Three-Way Catalyst (if so equipped).
6
STOP
Please do not return
to store.
Duromax representatives are ready to help you
with any questions, concerns, or issues about your
new product. We can guide you through assembly,
start up, and how to operate your new generator.
We want you to be able to put your new generator
to use right away!
CALL US BEFORE YOU CONSIDER
RETURNING THE PRODUCT!
1-844-DUROMAX
TOLL FREE

SAFETY ALERT SYMBOL
DANGER: This generator produces poisonous carbon monoxide gas when running. This
gas is both odorless and colorless. Even if you do not see or smell gas, carbon monoxide
may still be present. Breathing this poison can lead to headaches, dizziness, drowsiness,
and eventually death.
●Use outdoors ONLY in non-conned areas.
●Keep several feet of clearance on all sides to allow proper ventilation of the generator.
WARNING: The exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: This generator produces heat when running. Temperatures near exhaust can
exceed 150°F (65°C).
●Do not touch hot surfaces. Pay attention to warning labels on the generator denoting
hot parts of the machine.
●Allow generator to cool several minutes after use before touching engine or areas
which heat during use.
The safety alert symbol is used with one of the safety words (DANGER,
CAUTION, or WARNING) to alert you of hazards. Please pay attention to
these hazard notices both in this manual and on the generator.
GENERAL SAFETY PROCEDURES
7
Please familiarize yourself with the following safety symbols and words:
●DANGER: Indicates a hazard that will result in serious injury or death if instructions are not
followed.
●WARNING: Indicates a strong possibility of causing serious injury or death if instructions are not
followed.
●CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not
followed.

WARNING: This generator may emit highly ammable and explosive gasoline vapors,
which can cause severe burns or even death. A nearby open ame can lead to an
explosion even if not directly in contact with gas.
●Do not operate near an open ame.
●Do not smoke near generator.
●Always operate on a rm, level surface.
●Always turn generator o before refueling.
●Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap
slowly to relieve pressure in tank.
●Do not overll gas tank. Gas may expand during operation. Do not ll to the top of
the tank.
●Always check for spilled gas before operating.
●Empty the gasoline tank before storing or transporting the generator.
●Before transporting, turn fuel valve to the o position and disconnect the spark plug.
WARNING: This generator produces a powerful voltage, which can result in electrocution.
●ALWAYS ground the generator before using it (see the “Grounding the
Generator” portion of the “PREPARlNG THE GENERATOR FOR USE section).
●Generator should only be plugged into electrical devices, either directly or with an
extension cord. NEVER connect to a building electrical system without a qualied
electrician. Such connections must comply with local electrical laws and codes. Failure
to comply can create a back-ow of power, which may result in serious injury or death
to utility workers.
●Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal
decking or steel work. GFCls are available in-line with some extension cords.
●Do not use uncovered in rainy or wet conditions.
●Do not touch bare wires or receptacles (outlets).
●Do not allow children or non-qualied persons to operate.
GENERAL SAFETY PROCEDURES
8

In addition to the above safety notices, please familiarize yourself with the safety and
hazard markings on the generator.
GENERAL SAFETY PROCEDURES
9

Serial Number
Serial number format
STAPLE RECEIPT HERE
The serial number will be shown in two parts. The engine
model, followed by the serial number.
Engine Model: _____________________________________________
Serial Number: _____________________________________________
A purchase receipt may be necessary for warranty parts or
service in the future. If you have a paper receipt staple it
here for easy reference.
If you purchased the unit online, save the email receipt
where you can access it, and record your details here for
convenience in the future.
Purchase Date: ____________________________________________
Order Number: ____________________________________________
Retailer Name: _____________________________________________
Serial Number
The serial number is located on the engine block, above and
to the left of the oil ll.
UNIT AND PURCHASE INFORMATION
10

QUICK START
Quick Start of your generator is the minimum necessary setup that will get you going as soon as
possible. Be sure to read the instructions starting on pg. 20 for full setup instructions.

QUICK START GUIDE (GASOLINE)
Remove shipping braces
The shipping braces prevent engine movement during
shipment. Flip the generator over and remove the brightly
colored brace between the motor and the frame, and the
wood brace under the generator.
1.
Add gasoline
The fuel cap is located on top of the fuel tank. Fill the tank
with fresh unleaded gasoline 87 octane or higher. The tank
is full when you see fuel in the bottom of the fuel lter cup.
DO NOT overll the tank.
3.
Turn gas valve on
The gas valve is located above the recoil start on the
bottom of the fuel tank. Rotate the valve counterclockwise
to the vertical position to turn on the gas supply.
5.
Add oil
The oil ll cap is located on the lower engine block to the
right of the recoil start housing. Remove the oil ll cap and
ll with 20 oz of 10w30 oil.
2.
Turn breaker o
The breaker is located on the right side of the front power
panel. Flip the breaker down to prevent accidental load
when starting the generator.
4.
12

Close choke
The choke lever is located above the air lter to the left
of the recoil start. Slide the lever to the left to cut the air
supply and allow more gas into the engine to start.
6.
Open choke
The choke lever is located above the air lter to the left
of the recoil start. Slide the lever to the right to open the
choke and increase air into the carburetor for normal
running.
8.
Connect devices
Connect your devices to the receptacles on the front panel.
Start with the largest loads rst.
10.
Start generator
The switch is located on the left side of the front power
panel. Press the switch up to the start position to start the
generator. Allow the switch to return to the run position
once started.
7.
Turn breaker on
The breaker is located on the right side of the front power
panel. Flip the breaker up to allow power to ow to the
receptacles.
9.
13

Remove shipping braces
The shipping braces prevent engine movement during
shipment. Flip the generator over and remove the brightly
colored brace between the motor and the frame, and the
wood brace under the generator.
1.
Turn breaker o
The breaker is located on the right side of the front power
panel. Flip the breaker down to prevent accidental load
when starting the generator.
3.
Connect propane hose
The propane regulator / decompression valve is located
on the frame of the generator below the OHV valve cover.
Ensure the propane hose is securely connected to the
regulator/compression valve.
5.
Add oil
The oil ll cap is located on the lower engine block to the
right of the recoil start housing. Remove the oil ll cap and
ll with 20 oz of 10w30 oil.
2.
Turn gas valve o
The gas valve is located above the recoil start on the
bottom of the fuel tank. Rotate the valve clockwise to
the horizontal position to stop the ow of gasoline to the
carburetor.
4.
14
QUICK START GUIDE (PROPANE)

Connect propane tank
The propane hose is located on the left side of the regulator,
below the OHV valve cover. Screw the open ACME nut
connection to your propane tank and turn the tank on.
6.
15
Close choke
The choke lever is located above the air lter to the left
of the recoil start. Slide the lever to the left to cut the air
supply and allow more gas into the engine to start.
Turn breaker on / connect
The breaker is located on the right side of the front power
panel. Flip the breaker up to allow power to ow to the
receptacles. Connect your devices to the receptacles on
the front panel. Start with the largest loads rst.
10.
7.
Open choke
The choke lever is located above the air lter to the left
of the recoil start. Slide the lever to the right to open the
choke and increase air into the carburetor for normal
running.
9.
Start generator
The engine switch is located on the left side of the front
power panel. Press the top “Start” position on the rocker
switch to start the generator. Allow the switch to return to
the run position once started.
8.

GENERATOR COMPONENTS
16
1. Air Cleaner - a removable, cleanable, oiled, sponge-like element that cleans the air going into
the engine.
2. Choke Lever - Allows the airow into the carburetor to be restricted to assist in starting the
engine.
3. Fuel Gauge - Indicates the amount of fuel in the gasoline tank.
4. Fuel Cap - Allows access to ll the gasoline tank.
5. Circuit Breaker - Resettable switch that protects the generator from electrical overload.
6. 120v 3-Prong Receptacle - Use to connect electrical devices that run 120 Volt, 60 Hz, single
phase, AC current (NEMA 5-20).
7. Ground Terminal - Connect a ground wire here to properly ground the generator.
8. 120v RV Receptacle - Use to connect RVs that run 30A 120 Volt, 60 Hz, single phase, AC current
(NEMA TT30R).
9. Battery - 12V DC 7ah Battery that powers the Electric Start System.
10. Multimeter - Provides reading of voltage output, HZ, Hours Run, and Hours Total.
2. Choke Lever
1. Air Cleaner
10. Multimeter
8. 120v RV Receptacle
6. 120v 3-Prong
Receptacle
5. Circuit Breaker
7. Ground Terminal
9. Battery
12. Engine Switch
13. Recoil Start
15. Fuel Valve
18. Propane Connector
11. Oil Fill and Dipstick

4. Fuel Cap
14. Fuel Filter Cup
17. Muer
16. Spark Plug
3. Fuel Gauge
11. Oil Fill and Dipstick - Use to add or check the oil.
12. Engine Switch – 3 Position Switch to “Start”, “Run”, or turn “O” the generator.
13. Recoil Start – Easy Pull Recoil Start to start the engine without the electric start.
14. Fuel Filter Cup - Traps dirt and debris in gasoline before it enters the engine.
15. Fuel Valve - On/O Valve that allows fuel into the engine.
16. Spark plug – Provides ignition to the engine.
17. Muer – Reduces engine emissions and reduces noise.
18. Propane Tank Connector – Connects the LPG tank to the LPG Regulator.
17

PACKAGE CONTENTS
Your generator comes with the items listed below. Please check to see that all of the following
items are included with your generator.
●Note: Actual tools may dier in appearance or design from image shown.
Double Sided
Screw Driver
Oil Funnel w/ hose
Spanner Spark Plug Wrench
Plug Ends
Phillips and slot blade
screwdriver used for generator
maintenance.
Used to add oil to the
generator without messy spills.
Assorted wrenches used in
generator maintenance and
assembly. Commonly 8mm,
10mm, 13mm, and 15mm.
Used in spark plug
maintenance, inspection, and
installation.
Plug heads for the receptacles
found on the generator are
included for an electrician to
make or rewire your cords.
18

GENERATOR SETUP
Proper setup of your generator will get you going as soon as possible while making sure you and
your equipment are safe and cared for.

GENERATOR SETUP
Unpack
a. Remove the generator from the box.
b. Place the largest piece of packing foam on a at surface.
c. Flip the generator upside down on the pad.
CAUTION: NEVER Attempt this if you have put fuel or oil
in the generator.
1.
Step 1 - Remove Shipping Braces
Remove braces
a. Completely remove each of the 4 bolts holding the
colored metal brace in place.
b. Remove the brace.
c. Cut the nylon tie strap holding the wood brace in
place.
d. Grab the end of the wood brace and pull it out.
e. These pieces are no longer needed and can be
discarded.
2.
20
Note: Shipping braces can be thrown away.
They will not be needed again.