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  9. Gravely Pro-Turn 152 EFI User manual

Gravely Pro-Turn 152 EFI User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Operator’s Manual
Manuel de I’utilisateur
Pro-Turn
100
05298100 •9/19
Printed in USA
Models
991128 – Pro-Turn 148
(SN 090000 +)
991129 – Pro-Turn 152
(SN 090000 +)
991130 – Pro-Turn 160
(SN 090000 +)
991132 – Pro-Turn 152
(SN 090000 +)
991133 – Pro-Turn 160
(SN 090000 +)
991135 – Pro-Turn 152 EFI
(SN 090000 +)
991136 – Pro-Turn 160 EFI
(SN 090000 +)
991140 – Pro-Turn 160
(SN 090000 +)
™
E10
ENGLISH
FRANÇAIS
WELCOME . . . . . . . . . . . . . . . . . . . . . . 1
Register Your Product!. . . . . . . . . . . . . . 1
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . 2
Practices & Laws . . . . . . . . . . . . . . . . . . 2
Emission Control System. . . . . . . . . . . . 2
Required Operator Training . . . . . . . . . . 2
Safety Alert Symbol . . . . . . . . . . . . . . . . 2
Signal Words . . . . . . . . . . . . . . . . . . . . . 2
Safety Decals. . . . . . . . . . . . . . . . . . . . . 3
Safety Rules. . . . . . . . . . . . . . . . . . . . . . 6
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 12
CONTROLS & FEATURES. . . . . . . . . . 14
Ignition Key . . . . . . . . . . . . . . . . . . . . . . 16
Choke Control Lever . . . . . . . . . . . . . . . 16
Throttle Control Lever . . . . . . . . . . . . . . 16
Power Take-off (PTO) Switch . . . . . . . . 16
Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . 16
Oil Pressure Warning Light . . . . . . . . . . 17
Malfunction Indicator Light. . . . . . . . . . . 17
Deck Lift Pedal. . . . . . . . . . . . . . . . . . . . 17
Height-of-Cut Adjustment System . . . . . 17
Transport Lock. . . . . . . . . . . . . . . . . . . . 17
Transaxle Bypass Levers. . . . . . . . . . . . 17
Anti-scalp Wheels . . . . . . . . . . . . . . . . . 17
Transport Lock Release Lever. . . . . . . . 17
Seat Adjustment Lever. . . . . . . . . . . . . . 17
Seat Height Adjustment Dial . . . . . . . . . 17
Lumbar Support Adjustment Lever . . . . 17
Backrest Adjustment Dial. . . . . . . . . . . . 17
Armrest Angle Adjustment Knobs . . . . . 17
Hour Meter. . . . . . . . . . . . . . . . . . . . . . . 17
Parking Brake Lever . . . . . . . . . . . . . . . 18
Steering Levers . . . . . . . . . . . . . . . . . . . 18
Rollover Protection Structure (ROPS) . . 18
Safety Interlock System . . . . . . . . . . . . . 18
BEFORE OPERATION . . . . . . . . . . . . . 18
Position ROPS . . . . . . . . . . . . . . . . . . . . 19
Adjust Seat. . . . . . . . . . . . . . . . . . . . . . . 20
Set Cutting Height . . . . . . . . . . . . . . . . . 20
Open Fuel Valve . . . . . . . . . . . . . . . . . . 21
OPERATION . . . . . . . . . . . . . . . . . . . . . 21
Emergency Stopping . . . . . . . . . . . . . . . 21
Start The Engine . . . . . . . . . . . . . . . . . . 21
Operate Unit . . . . . . . . . . . . . . . . . . . . . 21
Stop the Engine . . . . . . . . . . . . . . . . . . . 22
Move Unit Manually . . . . . . . . . . . . . . . . 22
Transport Unit . . . . . . . . . . . . . . . . . . . . 23
Release Transport Lock. . . . . . . . . . . . . 23
MAINTENANCE . . . . . . . . . . . . . . . . . . 23
Service Position. . . . . . . . . . . . . . . . . . . 23
Maintenance Schedule . . . . . . . . . . . . . 24
Service Parts . . . . . . . . . . . . . . . . . . . . . 24
Check Safety Interlock System . . . . . . . 25
Check Hydraulic System . . . . . . . . . . . . 25
Check Tire Pressure . . . . . . . . . . . . . . . 26
Check Mower Blades. . . . . . . . . . . . . . . 26
Check Parking Brake. . . . . . . . . . . . . . . 28
Clean Battery . . . . . . . . . . . . . . . . . . . . . 28
Charge Battery. . . . . . . . . . . . . . . . . . . . 28
Check Fasteners . . . . . . . . . . . . . . . . . . 29
Lubricate Unit. . . . . . . . . . . . . . . . . . . . . 29
SERVICE & ADJUSTMENTS . . . . . . . . 30
Electrical Service . . . . . . . . . . . . . . . . . . 30
Adjust Transaxles . . . . . . . . . . . . . . . . . 30
Adjust Parking Brake Interlock. . . . . . . . 31
Adjust Steering Levers. . . . . . . . . . . . . . 32
Adjust Unit to Drive Straight. . . . . . . . . . 33
Adjust Parking Brake . . . . . . . . . . . . . . . 34
Replace Mower Belts. . . . . . . . . . . . . . . 34
Replace Transaxle Drive Belt . . . . . . . . 37
Adjust Anti-Scalp Wheels . . . . . . . . . . . 38
Adjust Deck Lift Pedal . . . . . . . . . . . . . . 38
Remove / Install Mower Deck . . . . . . . . 38
Level and Pitch Mower Deck . . . . . . . . . 39
Reverse Clutch Brake Plates. . . . . . . . . 41
TROUBLESHOOTING . . . . . . . . . . . . . 42
STORAGE. . . . . . . . . . . . . . . . . . . . . . . 44
Short-Term Storage. . . . . . . . . . . . . . . . 44
Long Term Storage . . . . . . . . . . . . . . . . 44
Start-of-Season Preparation . . . . . . . . . 44
ACCESSORIES. . . . . . . . . . . . . . . . . . . 44
SPECIFICATIONS. . . . . . . . . . . . . . . . . 45
WARRANTY . . . . . . . . . . . . . . . . . . . . . 48
TABLE OF CONTENTS
EN - 1
© 2019 • AriensCo • Brillion, WI 54110
WELCOME
Congratulations on your purchase and welcome to the Gravely family! Every machine in the
Gravely lineup is designed for long-lasting and unsurpassed performance. We are confident
your machine will be part of your family for many years to come.
Have Questions or Need Assistance?
www.gravely.com
A parts manual for your unit is available for free download
or purchase at www.gravely.com.
Manual del operador español está disponible para su descarga gratuita o
compra en www.gravely.com.
REGISTER YOUR PRODUCT!
It is extremely important to register your
product at time of purchase. Product
registration activates the warranty and
establishes a communication link from
AriensCo.
Locate the model and serial number decal on
your unit and register those numbers online at
www.gravely.com. See Figure 1 for decal
location. Be aware that the original selling
dealer may have already completed product
registration on behalf of the original
purchaser.
Record model number here.
Figure 1
Model & Serial Number
Label
Record serial number here.
MANUALS
Before operating or servicing the unit, carefully
and completely read the manuals provided with
the unit. They contain safety instructions and
important information about unit controls.
The engine on this unit is covered by a
separate manual. Refer to the engine manual
for engine service recommendations. Contact
the engine manufacturer for a replacement
manual if necessary.
Your dealer must review important information
in this manual with you before or upon delivery
of the unit. It is your responsibility to read and
understand all safety precautions and
instructions in the manuals. If you do not
understand or have difficulty following the
instructions, contact your Gravely dealer for
assistance. To locate your nearest Gravely
dealer, go to www.gravely.com.
DISCLAIMER
Gravely reserves the right to discontinue, make
changes to, and add improvements upon its
products at any time without public notice or
obligation. The descriptions and specifications
contained in this manual were in effect at
printing. Equipment described in this manual
may be optional. Some illustrations may not be
applicable to your unit.
EN - 2
Read these safety rules and follow them
closely. Failure to follow these rules could
lead to loss of control of unit, severe personal
injury or death to you or bystanders, or result
in damage to property or the unit.
PRACTICES & LAWS
Practice usual and customary safe working
precautions. Learn applicable rules and laws
in your area. ALWAYS follow the practices set
forth in this manual.
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include
exhaust and evaporative emissions control
system components required to meet U.S.
Environmental Protection Agency (EPA)
and/or California Air Resources Board
(CARB) regulations. Tampering with emission
controls and components by unauthorized
personnel may result in severe fines or
penalties. Emission controls and components
can only be adjusted by a Gravely dealer or
an authorized engine manufacturer's service
center. Contact your Gravely Equipment
Retailer concerning emission controls and
component questions.
REQUIRED OPERATOR
TRAINING
Read and understand the
Operator's Manual and decals
on the unit. This information is
for your safety and the proper
use of your equipment.
Failure to follow these
instructions and warnings may cause death
or serious injury. If you have purchased this
product from a Gravely dealer, the dealer can
provide you with training.
Familiarize yourself and any other operators
with all controls and the safe use of the
features of this unit. If you loan, rent or sell
this product to others, provide them with all
manuals.
If you have any questions, please call our
customer support line at 920-756-4688 or
contact us at www.gravely.com. Do not use
this equipment if, after reading the Operator's
Manual and the on-board decals, you have
any questions about the safe use of this
product.
SAFETY ALERT SYMBOL
SIGNAL WORDS
The safety alert symbol above and signal
words below are used on decals and in this
manual. Read and understand all safety
messages.
1. Danger
2. Warning
3. Caution
SAFETY WARNING: AVOID INJURY.
This cutting machine is capable
of amputating body parts and
throwing objects. Failure to
observe the safety instructions in
the manuals and on decals
could result in serious injury or
death.
ALWAYS disengage blades,
stop unit and engine, remove
key, set parking brake and allow
moving parts to stop before
leaving operator’s position.
This is the safety alert symbol. It
means:
• ATTENTION!
• YOUR SAFETY IS
INVOLVED!
When you see this symbol:
• BECOME ALERT!
• OBEY THE MESSAGE!
DANGER: Indicates an
IMMINENTLY HAZARDOUS
SITUATION! If not avoided,
WILL RESULT in death or
serious injury.
WARNING: Indicates a
POTENTIALLY HAZARDOUS
SITUATION! If not avoided,
COULD RESULT in death or
serious injury.
CAUTION: Indicates a
POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY
RESULT in minor or moderate
injury. It may also be used to
alert against unsafe practices.
EN - 3
4. Notice
NOTICE: Indicates information or procedures
that are considered important but not hazard
related. If not followed, property damage
could result.
5. Important
IMPORTANT: Indicates general reference
information worthy of special attention.
SAFETY DECALS
The safety decals on your unit are visual
reminders of the important safety information
in this manual. All messages on your unit
must be fully understood and carefully
followed. Safety decals on the unit are
explained below.
ALWAYS replace missing or damaged safety
decals. Replacement decal information is in
the parts manual for your unit. Decals can be
ordered from your dealer.
See Figure 2for safety decal locations.
Safety Decal Locations
07800410
07800401
A
A
KEEP HANDS and FEET AWAY
02988100
07800410
P
07800654
Figure 2
3
2
1
3
4
5
6
7
8
95
6
EN - 4
Safety Decal Descriptions
1. DANGER!
DANGER!
Read Operator’s Manual.
1. AMPUTATION HAZARD
To avoid amputation hazard,
DO NOT put hands near
rotating blades.
To avoid amputation hazard,
DO NOT put hands near
moving belts.
Keep hands away from all
rotating or moving parts.
Keep all guards and shields
in place.
1. DISCHARGE HAZARD
NEVER direct discharge
toward people, pets or
property. Thrown objects
can cause injury or damage.
Keep children and others
away from unit while unit is
in operation.
DO NOT operate mower
unless all guards are in
operating position or bagger
is attached.
1. TIPPING HAZARD
Avoid tipping hazard.
DO NOT operate on slopes
over 15°.
DO NOT operate on slopes
over 15°.
1. SERVICE HAZARD
Before servicing unit, do the
following:
Read Operator’s Manual
before servicing or making
adjustments to unit.
Set parking brake.
Remove key and disconnect
spark plug before servicing
or making adjustments to
unit.
1. BYSTANDER HAZARD
DO NOT operate the unit in
the presence of bystanders.
DO NOT carry passengers.
P
EN - 5
Look behind when operating
the unit in reverse.
1. LOSS OF TRACTION HAZARD
If loss of traction is
experienced do the
following:
Disengage PTO.
Look before backing.
Proceed off slope slowly.
DO NOT try to turn or speed
up.
2. DANGER!
Discharge Hazard – NEVER
operate unit without
discharge chute in operating
position. Thrown objects can
cause injury or damage.
DO NOT operate mower
unless all guards are in
operating position or bagger
is attached.
3. DANGER!
Discharge Hazard – NEVER
direct discharge toward
people, pets or property.
Thrown objects can cause
injury or damage.
Amputation Hazard –
NEVER stick hands or feet
under deck or shielded
areas.
Stop engine, remove key,
and read manual before
servicing or making
adjustments to unit.
Keep children and others
away from unit while unit is
in operation.
Keep hands and away from
all rotating or moving parts.
DO NOT step or stand in
this area.
4. DANGER!
Discharge Hazard – NEVER
operate unit without
discharge chute in operating
position. Thrown objects can
cause injury or damage.
DO NOT operate mower
unless all guards are in
operating position or bagger
is attached.
5. HOT SURFACES!
DO NOT touch parts which
are hot from operation.
ALWAYS allow parts to cool.
6. ROTATING PARTS!
AVOID INJURY. Stay clear
of rotating parts.
EN - 6
SAFETY RULES
The following safety instructions are based
on the B71.4 specifications of the American
National Standards Institute and ISO 5395 in
effect at the time of production.
7. WARNING!
SERIOUS INJURY OR
DEATH may result from
machine rollover.
• Failure to follow these instructions could
result in serious injury or death.
• DO NOT operate machine on steep
slopes or near drop offs.
• Avoid sharp and/or quick turns.
• DO NOT exceed the machine weight
rating of the ROPS.
• ALWAYS use the seat belt when the
ROPS is locked in the upright position.
• DO NOT jump if machine tips.
• If ROPS is foldable:
— ALWAYS keep the ROPS fully
extended.
— WHEN ROPS MUST BE DOWN:
- DO NOT use seat belt.
- Drive with extra care.
• If equipped with seat platform:
— DO NOT operate machine without
seat platform pins in place or locks
engaged.
ROLLOVER PROTECTIVE STRUCTURE
To maintain operator protection and roll bar
certification:
• Replace a damaged roll bar, DO NOT
attempt to repair or modify.
• Any alteration of the roll bar must be
approved by the manufacturer.
• DO NOT exceed the machine weight
rating of the roll bar.
8. DANGER!
Keep hands and feet away
from all rotating or moving
parts.
9. WARNING!
Overfilling may cause
severe damage to
evaporative system.
NEVER fill fuel tank when
engine is running, hot, or
unit is indoors.
Replace fuel cap securely
and clean up spilled fuel.
Read Operator’s Manual.
No smoking.
Fill fuel tank to bottom of
filler neck – MAXIMUM.
Training
Read, understand and follow all instructions
on the machine and in the manual(s) before
operating this unit.
Keep the area of operation clear of all
persons, particularly small children. Be alert
and shut off unit if children enter area.
ALWAYS remove key and/or wire from spark
plug before assembly, maintenance or
service. Unintentional engine start up can
cause death or serious injury.
Complete a walk-around inspection of the
unit to understand the unit, your work area
and all safety decals.
MAX. FILL
EN - 7
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an emergency
• Braking and steering characteristics
• Turning radius and clearances
If the operator or the mechanic cannot read
the manual, it is the owner’s responsibility to
explain it to them.
Only allow responsible adults, who are
familiar with the instructions, to operate this
machine.
ALWAYS train any inexperienced operators
and require them to read and understand all
manuals and decals.
Only the user can prevent and is responsible
for accidents or injuries occurring to
themselves, other people or property.
Operator Age
DO NOT allow children under the age of 18
to operate outdoor power equipment.
Local regulations may restrict the age of the
operator.
Data indicates operators above age 60 are
involved in a large percentage of riding
mower-related injuries.
These operators should evaluate their ability
to operate the riding mower safely enough to
protect themselves and others from serious
injury.
Children
Tragic accidents can occur if the operator is
not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. NEVER assume
that children will remain where you last saw
them.
Be alert and turn machine off if a child enters
the area.
Before and while backing, look behind and
down for small children.
NEVER carry children, even with the
blade(s) shut off. They may fall off and be
seriously injured or interfere with safe
machine operation. Children who have been
given rides in the past may suddenly appear
in the mowing area for another ride and be
run over or backed over by the machine.
NEVER allow children to operate the
machine.
Use extreme care when approaching blind
corners, shrubs, trees, or other objects that
may block your view of a child.
Keep children out of the mowing area and in
the watchful care of a responsible adult
other than the operator.
Personal Protection
DO NOT wear loose clothing or jewelry and
tie back hair that may get caught in rotating
parts.
Wear adequate outer garments.
NEVER wear open sandals or canvas shoes
during operation. Wear adequate safety
gear, protective gloves and footwear.
Wear proper footwear to improve footing on
slippery surfaces.
ALWAYS wear eye and ear protection when
operating machine.
Before Operation
Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
Maintain the machine to be in compliance
with the maintenance schedule.
Clean grass and debris from unit, especially
from around muffler and engine, to help
prevent fires.
Check parking brake operation frequently.
Adjust and service as required.
Inspect unit before each use for missing or
damaged decals and shields, correctly
operating safety interlock system, and
deterioration of grass catchers. Replace or
repair as needed.
Ensure Safety Interlock System is
functioning properly. DO NOT operate unit if
safety interlock is damaged or disabled.
Start and operate unit only when seated in
operator’s position. Steering control levers
must be in neutral, PTO disengaged and
parking brake set when starting engine.
NEVER tamper with safety devices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or other
debris build-up. Clean up oil or fuel spillage
and remove any fuel-soaked debris.
Operation
Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
EN - 8
NEVER operate machine in a closed or
poorly ventilated area.
ALWAYS maintain unit in safe operating
condition. Damaged or worn out muffler can
cause fire or explosion.
This product is equipped with an internal
combustion type engine. DO NOT use unit
on or near any unimproved, forest-covered
or brush covered land unless exhaust
system is equipped with a spark arrester
meeting applicable local, state or federal
laws. A spark arrester, if it is used, must be
maintained in effective working order by
operator.
DO NOT operate machine while feeling
tired, ill or under the influence of alcohol or
other drugs.
DO NOT put hands or feet near rotating
parts or under the machine. Keep clear of
the discharge opening at all times.
DO NOT touch parts which are hot. Allow
parts to cool.
DO NOT operate machine without the entire
grass catcher, discharge guard, or other
safety devices in place and working.
ALWAYS keep hands and feet away from all
pinch points.
Avoid slippery surfaces. ALWAYS be sure of
your footing.
NEVER carry passengers.
NEVER direct discharged material toward
anyone. Avoid discharging material against
a wall or obstruction. Material may ricochet
back toward the operator. Stop the blade(s)
when crossing gravel surfaces.
NEVER engage PTO when attachment,
including mower blades, is not in use.
ALWAYS turn off power to attachment when
not in active use such as traveling or
crossing driveways.
ALWAYS disengage PTO, stop unit and
engine, remove key, engage parking brake
and allow moving parts to stop before
leaving operator’s position.
NEVER engage PTO while raising the
attachment, including mower blades, or
when attachment is in the raised position.
Keep safety devices or guards in place and
functioning properly. NEVER modify or
remove safety devices.
DO NOT mow in reverse unless absolutely
necessary. ALWAYS look down and behind
before and while backing.
Stop engine before removing grass catcher
or unclogging chute.
Slow down before turning.
If you strike a foreign object, stop and
inspect the machine. Repair, if necessary,
before restarting.
NEVER leave a running machine
unattended. ALWAYS turn off blade(s), set
parking brake, stop engine and remove key
before dismounting.
Disengage blade(s) when not mowing. Shut
off engine and wait for all parts to come to a
complete stop before cleaning the machine,
removing the grass catcher, or unclogging
the discharge guard.
Operation Conditions
Lightning can cause severe injury or death.
If lightning is seen or thunder is heard in the
area, do not operate the machine; seek
shelter.
ALWAYS check overhead and side
clearances carefully before operation.
Watch for traffic when operating near or
crossing roadways.
Clear the area of objects such as rocks,
wire, toys, etc., which could be thrown by the
blades.
Check for weak spots on docks, ramps or
floors. Avoid uneven work areas and rough
terrain. Stay alert for hidden hazards or
traffic.
Use care when approaching blind corners,
shrubs, trees or other objects that may
obscure vision.
Dust, smoke, fog, etc. can reduce vision and
cause an accident.
Operate machine only in daylight or good
artificial light.
Slope Operation
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation on
all slopes requires extra caution. If you
cannot back up the slope or if you feel
uneasy on it, DO NOT mow it.
DO NOT operate on slopes of more than
15°.
Mow up and down slopes, not across.