Greenbridge PC2000 User manual

OPERATION MANUAL |SPARE PARTS LIST
PC2000 PC2000CX
GREENBRIDGE
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: [phone], FAX: [phone]
WWW.GREENBRIDGE.COM

OPERATION MANUAL |SPARE PARTS LIST
PC2000 PC2000CX
GREENBRIDGE
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: [phone], FAX: [phone]
WWW.GREENBRIDGE.COM

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CONTENTS
PART I
1 General Safety Instructions ................................................................A1
1.1 Basic Operation......................................................................... A1
1.2 Basic Safety Precautions ........................................................... A1
1.3 Safety Instructions Governing Specific Operational Phases ..... A2
1.4 Warning of Electrical Dangers .................................................. A3
1.5 Grounding Instructions Shall Include the Following ................ A3
1.6 Before Operating....................................................................... A4
1.7 During Operation ...................................................................... A4
1.8 After Operating ......................................................................... A4
1.9 Signs and Symbols .................................................................... A5
2 Machine Information ......................................................................... A6
2.1 Areas of Application ................................................................. A6
2.2 Environment Information.......................................................... A6
2.3 Storage ...................................................................................... A7
2.4 Machine Description ................................................................. A7
2.5 Safety Devices........................................................................... A8

2.6 Technical Specification ............................................................. A9
3 Preparation Before Operating the Machine.......................................A12
3.1 Shipping ...................................................................................A12
3.2 Transportation & Centre of Gravity .........................................A12
3.3 Construction Layout.................................................................A13
3.4 Installation................................................................................A14
3.5 Operation Space .......................................................................A15
3.6 How to connect Upstream and Downstream Machine (B5
Connector)................................................................................A16
3.7 Operating Elements..................................................................A17
3.8 Instructions for Loading PP Strap............................................A19
3.9 Auto Strap Feeding Procedure .................................................A20
4. Operating the Machine......................................................................A23
4.1 Manual Operation mode...........................................................A23
4.2 Transit Operation mode............................................................A24
4.3 Automatic Operation mode......................................................A24
4.4 Function Encoder .....................................................................A25
5. Adjustments ......................................................................................A26
5.1 Strap Amount in the Accumulator Box ....................................A26
5.2 Adjustment for Feeding Pressure to the Accumulator Box......A27

5.3 Adjustment for Heater Temperature.........................................A28
5.4 Some adjustments for straps ....................................................A28
5.5!Adjustment for Feeding/Reversing Pressure............................A30
5.6!Adjustment on Tensioning Rollers for High Tension...............A32
5.7!Speed and Pressure Adjustment of Press Bar...........................A33
5.8 Change Bundle Flow Direction................................................A34
5.9 Height Adjustment of Press......................................................A34
6. Troubleshooting ................................................................................A35
7. Maintenance ......................................................................................A38
PART II
1 Pneumatic System Diagram ................................................................B1
2 Wiring Diagram ..................................................................................B2
3. Inverter Parameters Setup ...................................................................B33

PART III
1. Strapping Head Unit ………………………...………………………C1
2. Bandway Unit ……………………………………………..……….C45
3. Accumulator Unit ………………………………………………….C73
4. Reel Control Group ………………………………………………..C97
5. Body Frame Unit ……………………………………………..…..C111
6. Electric Control Unit ……………………………………………..C129
7. Transmission Unit ………………………………………………..C145
8. Pneumatic Unit …………………………………………………...C171

PART I

-A1-
1 ! General Safety Instructions
1.1 ! Basic Operation
! ! Read the operation and safety manual prior to using the strapping machine.
! ! The operation and safety manual should remain attached to the machine at all times.
! ! The machine may only be operated in accordance with its designated use.
! ! The strapping machine was built in accordance with state-of-the-art standards and
recognized safety rules. Nevertheless, improper use can still result in injury to personnel
or damage to the machine and other material property.
! ! Machine shall only be operated by trained personnel.
! ! Perform inspections and maintenance at regular intervals. Refer to the Maintenance
section of the manual.
! ! The machine may not be put in operation before checking the respective devices.
! ! Safety devices must never be bridged or eliminated by any means.
! ! To transport the equipment only use lifting apparatus and loading devices with sufficient
capacity.
! ! Always disconnect from external power supply when changing the location of the
machine, even if the location should only be slightly changed. Connect power supply
properly before returning to service.
! ! Do not alter or bypass protective interlocks.
! ! Do not alter circuits and machine unless authorized to do so by the manufacturer.
1.2 ! Basic Safety Precautions
! ! In addition to the instructions for operation, the user is to be instructed in all generally
applicable legal or mandatory regulations relevant to safety or the environment.
! ! Long hair, loose-fitting garments, or jewelry can be a safety hazard. These itemsmust
be secured prior to equipment operation.
! ! Use protective equipment whenever appropriate or when required by law.
! ! Carefully observe all safety instructions and warnings attached to the machine. Keep
safety labels clean and legible.
! ! People that are being trained to operate or service the equipment must be supervised by
experienced personnel.
! ! Any electrical work performed on the equipment must be conducted by a skilled
electrician or under the supervision of a skilled electrician. All work must be observed
good electrical engineering practice and follow safety rules and local wiring standards.

-A2-
1.3 ! Safety Instructions Governing Specific Operational Phases
! ! Avoid unsafe operation of the equipment.
! ! The machine is only to be operated when it is in good running order. Only operate the
equipment in a safe manner; all protective and safety devices must be in place and fully
functional. This includes removable safety devices, emergency shut-off equipment,
noise-protection devices and exhaust fans.
! ! The machine is to be checked for damage and defects at least once each work shift. Any
changes, including the working behavior of the machine, are to be reported immediately.
If necessary, the machine is to be stopped and locked-out immediately.
! ! In case of a malfunction, the strapping machine is to be immediately stopped and
locked-out until the fault has been eliminated.
! ! Before starting the strapping machine, make sure that the area is clear and safe.
! ! Do not place any tools or parts onto the machine.
! ! Operating personnel needs to be well trained before executing special operations and
maintenance work; this work needs to be done with the proper supervision.
! ! Always check and tighten connections after maintenance or repair.
! ! After completing maintenance or repair, all safety devices must be replaced and checked
for functionality before operating the equipment.
! ! To minimize the environmental impact, all consumables and replaced parts must be
disposed of safely.
! ! Before starting the machine, check that the accessories have been stowed away safely.
! ! Avoid operating the machine in a fashion that could upset its stability.