
Table of Contents
1 Introduction and Safety..................................................................................................... 3
1.1 Introduction.................................................................................... 3
1.2 Safety terminology and symbols.........................................................3
1.3 User safety......................................................................................4
1.4 Ex-approved products....................................................................... 4
1.5 Special hazards................................................................................5
1.6 Protecting the environment................................................................6
1.7 Spare parts..................................................................................... 7
1.8 Warranty.........................................................................................7
2 Transportation and Storage.............................................................................................. 8
2.1 Inspect the delivery..........................................................................8
2.1.1 Inspect the package....................................................................8
2.1.2 Inspect the unit.......................................................................... 8
2.2 Transportation guidelines...................................................................8
2.2.1 Lifting....................................................................................... 8
2.3 Temperature ranges for transportation, handling and storage................. 9
2.4 Storage guidelines............................................................................9
3 Product Description......................................................................................................... 11
3.1 Products included........................................................................... 11
3.2 Pump design.................................................................................. 11
3.3 Parts.............................................................................................12
3.4 Monitoring equipment..................................................................... 13
3.5 The data plate................................................................................14
3.6 Approvals...................................................................................... 15
4 Installation........................................................................................................................ 17
4.1 Install the pump.............................................................................17
4.2 Make the electrical connections........................................................ 18
4.2.1 Prepare the SUBCAB® cables.......................................................20
4.2.2 Connect the motor cable to the pump.......................................... 21
4.2.3 Connect the motor cable to the starter and monitoring equipment... 22
4.2.4 Cable charts............................................................................. 22
4.2.5 Sensor connection.....................................................................28
4.3 Check the impeller rotation.............................................................. 29
5 Operation.......................................................................................................................... 31
5.1 Precautions....................................................................................31
5.2 Start the pump...............................................................................31
6 Maintenance..................................................................................................................... 33
6.1 Torque values.................................................................................34
6.2 Change the coolant.........................................................................34
6.2.1 Empty the coolant..................................................................... 35
6.2.2 Fill with coolant.........................................................................37
6.3 Replace the impeller....................................................................... 38
6.3.1 Remove the impeller..................................................................39
6.3.2 Install the impeller.................................................................... 41
6.4 Replace the agitator........................................................................43
Table of Contents
8153.020/.190 Bravo 900 Installation, Operation, and Maintenance Manual 1