
Table of Contents
Introduction and Safety......................................................................................................... 3
Introduction...........................................................................................3
Safety terminology and symbols............................................................... 3
Product warranty.................................................................................... 4
Safety................................................................................................... 5
User safety............................................................................................ 5
Environmental safety...............................................................................7
Transportation and Storage.................................................................................................. 8
Inspect the delivery................................................................................ 8
Inspect the package............................................................................. 8
Inspect the unit................................................................................... 8
Transportation guidelines......................................................................... 8
Lifting.................................................................................................8
Temperature ranges for transportation, handling and storage........................9
Storage guidelines.................................................................................. 9
Product Description.............................................................................................................10
Pump design........................................................................................ 10
Monitoring equipment............................................................................10
The data plate...................................................................................... 11
Installation............................................................................................................................ 13
Install the pump................................................................................... 13
Install...............................................................................................14
Make the electrical connections...............................................................15
Connect the motor cable to the pump................................................... 17
Cable charts...................................................................................... 17
Cable charts, MSHA version................................................................. 20
Check the impeller rotation: Pumps without built-in motor protection...........20
Check the phase sequence: Pumps with built-in motor protection................ 21
Operation.............................................................................................................................. 24
Start the pump..................................................................................... 24
Clean the pump.................................................................................... 25
Maintenance......................................................................................................................... 26
Torque values....................................................................................... 27
Service................................................................................................ 28
Inspection......................................................................................... 28
Major overhaul...................................................................................30
Change the oil...................................................................................... 30
Replace the impeller.............................................................................. 31
Remove the impeller N, H....................................................................31
Install the impeller N, H...................................................................... 33
Troubleshooting................................................................................................................... 37
The pump does not start, for pumps with SMART™ or softstarter..................38
The pump does not start........................................................................ 38
The pump does not stop when a level sensor is used................................. 39
Table of Contents
8106.082/.181 Matador Installation, Operation, and Maintenance Manual 1