Hally-Gally 20.01.080 User manual

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 1 -
AAssembly Instructions
Bird’s Nest Carousel
Art-No. 20.01.080

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Revision history
Revision 0 – 2004-02-24
First approved version
Assembly instructions
Revision 7 – 2011-03-30
VA-Schutzrohr nur 4 Befestigungsschrauben FH
All rights reserved.
© Copyright 2003 Spogg Sport-Güter GmbH

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Contents
A Assembly Instructions ..................................................................................................................1
1 Introduction Assembling ...............................................................................................................4
2 Data Sheet .......................................................................................................................................5
3 Delivery Contents (parts list with part numbers) ........................................................................8
4 Erection Instructions....................................................................................................................11
5 Post Installation Checks ..............................................................................................................18
B Maintenance Instructions ...........................................................................................................19
6 Introduction Maintenance............................................................................................................21
7 General Maintenance Information...............................................................................................22
8 Maintenance Timetable ................................................................................................................24
9 Regular Maintenance....................................................................................................................25
10 Monthly Maintenance ...................................................................................................................26
11 Quaterly Maintenance ..................................................................................................................26
12 Half Yearly Maintenance ..............................................................................................................26
13 Annual Maintenance.....................................................................................................................27
14 Maintenance Printout ...................................................................................................................28
15 Hand Over Document ...................................................................................................................29
List of Tables
Table 3-1: Delivery contents, in words .....................................................................................................8
Table 3-2: Delivery contents, in symbols .................................................................................................9

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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1 Introduction Assembling
1.1 General Information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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2 Data Sheet
1. Space requirement: Ø 1.90 m
Urgent recommended safety zone Ø 9.00 m
Lawful required safety zone: Ø 6.00 m
Height of fall 0:80 m
Attention!
According to EN 1176-5 (paragraph 5.3) the statutory fall protection area has to be an
additional 2m diameter in relation to the space requirement.
We strictly recommend keeping our specified, increased safety area although it is
sufficient to place fall protection material onto the statutory safety area.
Never limit the transition to e.g. lawn or similar material with solid or hard bordering!
No solid objects (e.g. benches, bollards, dustbins, fences etc.) are to be installed
within the specified, increased safety area!
2. Required Safety Surface:
Surface material Description
mm
Minimum
thickness of
layer mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials
As recommended by
manufacturer
3. Name and overall dimension of the largest component:
Steel post (1 item) length 3.80m, Ø 193 mm
4. Name and weight of the heaviest component:
Steel post (1 item), 75 kg
5. Intended age group: 3 years and over
Please note that this equipment is set in concrete.
Concrete: C25/30
Foundations/area to be excavated:
1 x 1.20 m long x 1.20 m wide, total depth 1.10 m including 10 cm drainage

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Top edge of concrete rounded: 20 – 40 cm below ground level.
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are designed for
soils class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of stone
(portion < 30% with bigger diameter of 63 mm grain size)
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations have to be
enlarged for about 50%!
6. Assembly time, once foundations complete: approx. 2 hours.
Required assistance: 2 people.
7. Any spare parts which may be required can be obtained directly from
your supplier
8. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Drawings / Views
All optical drawings are showing only the measurements/dimensions and are
no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for the
customer.
Measurement / Tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation measurements
resp. measurements below upper edge ground level/play area.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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3 Delivery Contents (parts list with part numbers)
3.1 In Words
Table 3-1: Delivery Contents, in words
Pos. Quantity
Element / Description Size O.K
.
Missing
1 1
Steel post Ø 193 mm - 3.80 m long
2 1
Ring, Ø 1.90 m (with preassembled
suspension ropes)
Ø 1.90 m
3 1
Handwheel Ø 450 mm, 160 mm high
4 1
Post cover Ø 345 mm, 340 mm high
5 1
Cover Ø 350 mm, 140 mm high
100 8
Cylinder head bolts with hexagon
sockets, DIN 6912, A2-7
M10 x 25 mm
101 8
Internal tooth lock washers, DIN
6797
For M10, VA
102 1
Threaded rod, DIN 975 for M16, VA,165 mm long
103 1
Hexagon nut, DIN 934 M16, VA
104 1
Washer with large external
diameter, DIN 9021
Ø 17 mm, VA
105 1
Hexagon nut (self-locking), DIN
985
M16, VA
106 1
Cap (black) for M16
107 4 + 4
Self-boring PIAS screws
(countersunk), DIN 7504-P
M6.3 x 45 mm
108 1
Loctite
109 1
Cover ring black
110 1
Steel pipe
Ø 199 mm, 500 mm lg.,
2 mm, VA
111 4
Self-cutting tapping screw 5,5 x 25, VA
1
Concrete slab
(by the customer)!!

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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3.2 In Symbols
Table 3-2: Delivery Contents, in symbols
Pos. Quantity
Symbol
1 1
Ø 193 mm, 3.80 m long
2 1
Ø 1.90 m
3 1
Ø 450 mm x 160 mm
4 1
Ø 345 mm x 340 mm
5 1
Ø 350 mm x 140 mm
100 8
M10 x 25 mm
101 8
f. M10, VA
102 1
M16, VA 165 mm lg.
103 1
M16, VA
104 1
Ø 17 mm, VA
105 1
M16, VA
106 1
f. M16
107 4 + 4
M6,3 x 45 mm

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Pos. Quantity
Symbol
108 1
109 1
110 1
111 4
M5,5 x 25, VA
1
(by the customer) !!

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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4 Erection Instructions

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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Screw locking device !
Glue all screws, nuts and sleeves with
loctite.
(not less than 5 drops !)
(except for lock nut)

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 13 -

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 15 -

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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AB Setting time of at least 7-8 days
D C25/30 concrete (for foundations) ~ 1.2 m³
DA Illustration without suspension ropes, pos. 6
Dt Detail
F Fall protection
FR Radius of foundations at least 10 cm
G Drainage layer (10 cm thick)
Gehw.
Pl.
Underly boards e.g. access boards supplied on-site-i.e. to
be laid below the posts by the client! Upper drainage level
(see drawing).
Gs Total length
ML Post height above playing level
MS.verm.
Protection for pole (stainless steel pipe) hast o be centered to
the height of the black PE-ring.
O.K Upper edge of playing level
PS
(G.V.)
lawful required safety zone Ø 6 m (28,3 m²)
PS
(D.E.)
urgent recommended safety zone Ø 9 m (63,6 m²)
v.b. 4
mm
To pre-drill (4 mm) !
Round off foundation edges (min.R = 100 mm)! Sizes of fundations
are designed for soils class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor
portion of stone (portion < 30% with bigger diameter of 63 mm grain
size)
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations
have to be enlarged for about 50%!
Sil Affix with silicone
See drawings

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
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5 Post Installation Checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
•Safe equipment installation is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the
playing area. The equipment must not be approved for use until this check
has been made.
5.4 Information about inspection of the equipment before it is used for the
first time
•There are no special inspection requirements to be met before the
equipment is used for the first time.
5.5 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon
respective maintenance.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc - 19 -
BMaintenance Instructions
Bird’s Nest Carousel
Art-No. 20.01.080

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.hally-gally-spielplatzgeraete.de
- 20 - T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_080-01-en-007.doc
Revision history
Revision 0 – 2004-02-24
First approved version
Maintenance instructions
Revision 7 – 2011-03-24
VA-Schutzrohr nur 4 Befestigungsschrauben FH
All rights reserved.
© Copyright 2003 Spogg Sport-Güter GmbH