Hally-Gally 20.05.120 User manual

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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AAssembly Instructions
Beehive Carousel,
Art. 20.05.120

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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Revision history
Revision 0 – 2004-06-08
First approved version
Assembly instructions
Revision 1 – 2008-06-12
Fallschutz 400 mm
All rights reserved.
© Copyright 2003 Spogg Sport-Güter GmbH

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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Contents
AAssembly Instructions...................................................................................................................1
1 Introduction Assembling ...............................................................................................................1
2 Datasheet.........................................................................................................................................2
3 Delivery contents (parts list with part numbers).........................................................................3
4 Erection instructions......................................................................................................................5
5 Post installation checks.................................................................................................................9
BMaintenance Instructions ............................................................................................................11
6 Introduction Maintenance............................................................................................................13
7 General maintenance information ..............................................................................................14
8 Specific maintenance advice.......................................................................................................15
9 Maintenance timetable.................................................................................................................16
10 Monthly maintenance...................................................................................................................17
11 Quaterly maintenance..................................................................................................................17
12 Annual maintenance.....................................................................................................................18
13 Maintenance printout ...................................................................................................................21
14 Hand over document....................................................................................................................23
List of Tables
Table 2-1: Delivery contents, in words.....................................................................................................3
Table 2-2: Delivery contents, in symbols .................................................................................................4

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call us on 01308 425100 if you have any problems
during installation or with any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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2 Datasheet: Beehive Carousel, Art. 20.05.120
1. Space requirement: Ø 2.00 m and/or Ø 7.00 m including safety zone,
height of fall 1.70 m
2. Required safety surface:
Surface material
Description mm Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 400 <= 3000
Wood chippings 5 – 30 grain size 400 <= 3000
Sand 0.2 – 2 grain size 400 <= 3000
Gravel 2 – 8 grain size 400 <= 3000
Other ground
materials As recommended by manufacturer
3. Name and overall dimension of the largest component:
Steel post to dig in (1 item) length 3.00m, Ø 159 mm
4. Name and weight of the heaviest component:
Steel post to dig in (1 item), 63 kg
5. Intended age group: 3 years and over
6. Attention! Dig-in system, no concrete necessary
Area to be excavated:
1 x 0.80 m long x 0.80 m wide, total depth 1.00 m including 10 cm drainage
7. Assembly time, once excavation is complete: approx. 2 hours.
Required assistance: 2 people.
8. Any spare parts which may be required can be obtained directly from
your supplier
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description Size O.K. Missing
1 1 Steel post to be dug into the
ground Ø 159 mm, 3.00 m long
2 1 Netting, Ø 2.00 m
(preassembled) Ø 2.00 m
3 2 Protective clamping rings Ø 159 mm
4 1 Green sliding disc Ø 159 mm
5 1 Metal cover (red) Ø 375 mm, 140 mm high
100 1 Threaded rod M16 x 165 mm long, VA
101 1 Hexagon nut, DIN 934 M16, VA
101 1 Washer with large external
diameter, DIN 9021 Ø 17 mm, VA
103 1 Stop nut, DIN 985 M16, VA
104 1 Cap, black For M16
105 8 Self-tapping PIAS screws 6.3 x 38 VA
106 1 Bag of grease

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos. Quantity Symbol
1 1
2 1
3 2
4 1
5 1
100 1
101 1
102 1
103 1
104 1
105 8
106 1

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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4 Erection Instructions

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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F Fall protection (40 cm thick)
G Drainage layer (10 cm thick)
lf Grease lightly
O.K Upper edge of playing level
KLS The protective clamping rings are screwed on when the
chain of the 4-lug ring is taut (the lower clamping ring first.)
PS Space requirement including safety zone
Sil Affix with silicone
sw In layers
VO Preassembled
Wa Water
See drawings

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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5 Post Installation Checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
•Safe equipment installation is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the
playing area. The equipment must not be approved for use until this check
has been made.
5.4 Information about inspection of the equipment before it is used for the
first time
•There are no special inspection requirements to be met before the
equipment is used for the first time.
5.5 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon
respective maintenance.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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BMaintenance Instructions
Beehive Carousel,
Art. 20.05.120

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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Revision history
Revision 0 – 2004-06-08
First approved version
Maintenance instructions
Revision 1 – 2008-06-12
Fallschutz 400 mm
All rights reserved.
© Copyright 2003 Spogg Sport-Güter GmbH

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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6 Introduction Maintenance
6.1 General informations
This equipment should be installed, inspected, maintained and operated in
accordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:1998”.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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7 General Maintenance Information
7.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more
frequent inspections and/or maintenance are required if the play equipment is
subject to intensive use.
7.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.
7.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the
characteristics of stainless steel is that uncontrolled cold welding may occur
when the nuts are tightened. To prevent this, it is necessary to spray the nuts
and bolts with Teflon spray or another similar lubricant.
7.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
7.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
7.6 Special instructions for the disposal of individual equipment
components
No special instructions are necessary for the disposal of individual equipment
components.
7.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
7.8 Drainage holes
All drainage holes should be kept clear.
7.9 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is
particularly important to maintain the correct level of loose surface material
and add more if necessary.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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7.10 Faults
Faults must be repaired as soon as they are detected. If serious defects
that compromise safety cannot be repaired straight away, the public must
be prevented from using the equipment with immediate effect.
7.11 Loose screws
Loose screws always cause quality problems and put safety at risk.
Therefore, loose screws should always be tightened and checks carried
out to ensure that there are no missing screws (e.g. look out for holes you
can see through).
7.12 Preventing equipment use
Use of the equipment should be prevented in the event of incomplete
installation, disassembly, maintenance, repairs and faults.
7.13 Safeguarding the guarantee
Steel posts and footings are guaranteed if regular maintenance is carried out
and recorded in writing. Maintenance first takes place after 3 years. The steel
posts must be excavated as far as the concrete foundations and checked for
corrosion. Zinc paint should be applied to any corroded areas and scratches.
8 Specific maintenance advice
None

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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9 Maintenance Timetable
9.1 Special advices
9.1.1 Maintenance interval
We strongly advise you to carry out inspections and maintenance work within
the specified periods as use of the equipment, the weather and malicious
vandalism cause wear and tear that compromises the safety and function of
the equipment.
9.1.2 Maintenance intervals in the event of intensive use
Please note that more frequent inspections and/or maintenance are required if
the play equipment is subject to intensive use.
9.1.3 Faults that compromise safety
In the event of a fault that compromises safety, quick action must be
taken. This may involve repairing it immediately or shutting down and
dismantling the equipment.
9.1.4 Faults that compromise function
Faults that compromise function should also be repaired immediately.
Such faults lower the value of the equipment to the user and encourage
malicious vandalism, which may render the equipment less safe. Any
damage should also be repaired immediately.