Hally-Gally 20.01.150 User manual

SPOGG Sport-Güter GmbH • Schulstr. 27 • D-35614 Asslar-Berghausen
[e-mail] • www.hally-gally-spielplatzgeraete.de
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AAssembly Instructions
Climbing net chimney
Art. No. 20.01.150
Operator: _________________________________________________________
Location: _________________________________________________________

SPOGG Sport-Güter GmbH • Schulstr. 27 • D-35614 Asslar-Berghausen
[e-mail] • www.hally-gally-spielplatzgeraete.de
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Revision history
Revision 0 –2007-11-13
Erste freigegebene Version
Montageanleitung SP
Revision 14–2020-02-12
Klemmschutzringr vormontiert FH
Alle Rechte vorbehalten
© Copyright 2015 Spogg Sport-Güter GmbH

SPOGG Sport-Güter GmbH • Schulstr. 27 • D-35614 Asslar-Berghausen
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Please note the explanations and abbreviations and notes.
For any queries please contact the manufacturer
Contents
AAssembly Instructions Climbing net chimney Art. No. 20.01.150............................. 1
1Introduction Assembling.............................................................................................. 4
2Datasheet Climbing net chimney Art.-No. 20.01.150 ................................................. 5
3Delivery contents (parts list with part numbers) ........................................................ 7
4Erection instructions .................................................................................................. 10
5Post installation checks ............................................................................................. 24
BMaintenance instructions Climbing net chimney Art.-No. 20.01.150....................... 25
6Introduction Maintenance........................................................................................... 27
7General maintenance information ............................................................................. 28
8Maintenance timetable................................................................................................ 30
9Regular maintenance.................................................................................................. 31
10 Regular maintenance.................................................................................................. 32
11 Monthly maintenance ................................................................................................. 32
12 Quarterly maintenance ............................................................................................... 32
13 Half yearly maintenance ............................................................................................. 33
14 Annual maintenance................................................................................................... 33
15 Maintenance printout.................................................................................................. 35
16 Hand over document .................................................................................................. 37
List of Tables
Tabelle 3-1: Delivery contents, in words ............................................................................ 7
Tabelle 3-2: Delivery contents, in symbols ........................................................................ 8

SPOGG Sport-Güter GmbH • Schulstr. 27 • D-35614 Asslar-Berghausen
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier or from Spogg Sport-Güter GmbH
Adress: Spogg Sport-Güter GmbH
Schulstraße 27
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
Please do not hesitate to call your supplier if you have any problems during in-
stallation or with any other questions. You can reach us at the following
Tel. [phone].
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another simi-
lar lubricant.
We hereby confirm that this play equipment has been tested
and certified in accordance with the play equipment standard EN 1176-1.

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2 Datasheet Climbing net chimney Art.-No. 20.01.150
1. Component zone: Ø 2.00 m
Impact area: Ø 8,00 m
Total ground height: 4.00 m
2. Free height of fall: 2.80 m
3. Required safety surface:
Surface material
Description
mm
Minimum thickness
of layer mm
Maximum height
of fall mm
Topsoil grass
<= 1000
Chipped bark
20 –80 grain size
300
400
<= 2000
<= 3000
Wood chippings
5 –30 grain size
300
400
<= 2000
<= 3000
Sand
0,2 –2 grain size
300
400
<= 2000
<= 3000
Gravel
2 –8 grain size
300
400
<= 2000
<= 3000
Other ground
materials
As recommended
by manufacturer
Critical fall height as
checked
Name and overall dimension of the largest component:
Robinia Posts (1 pieces) length 4.00 m, Ø 193,7 mm
Name and weight of the heaviest component:
1 Steel Posts, ~ 247 kg
Intended age group: 5 years and over
Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 1.00 m3
Foundations/area to be excavated:
excavated (All foundations must be brought to equal level!)
1 x 1.30 m long x 1.30 m wide, total depth 1.10 m including 10 cm drainage
Foundation edges must be rounded off (min.R = 100 mm)!
Sizes of fundations are designed for soils class“4-5” (natural ground).
Soil class 3:
Non-cohesive to low-cohesive plasticity, sand, gravel and sand-gravel-
mixtures, with very low portion of stones portion of stones (portion > 30%
with bigger dia-meter of 63 mm grain size)
Soil class 4:
soft to medium plasticity, interleave bound, with minor portion of stone (por-
tion < 30% with bigger diameter of 63 mm grain size)
Soil class 5:
Soil class 5: ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
IN CASE OF SANDY AND SOFT SOILS, THE SURFACE DIMENSIONS OF FOUNDATIONS HAVE
TO BE ENLARGED FOR ABOUT 50%!.
Assembly time, once foundations complete: 2 hours.
Required assistance: 2 persons.
Required tools: wheel excavator, spirit level, bolt cutter, screwdriver
Any spare parts which may be required can be obtained directly from your supplier or from
Fa.Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
We hereby confirm that this item of play equipment has been tested
and certified in accordance with the play equipment standard EN 1176-1.

SPOGG Sport-Güter GmbH • Schulstr. 27 • D-35614 Asslar-Berghausen
[e-mail] • www.hally-gally-spielplatzgeraete.de
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Drawings / Views
All optical drawings are showing only the measurements/dimensions and are no
mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are serving for
the further development of our articles and are reasonable for the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor measure-
ment tolerances compared to the indication on the sketches are possible.
This concerns all shown measurements except the foundation measurements resp.
measurements below upper edge ground level/play area.
Finished mounting
on Robinia post

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3 Delivery contents (parts list with part numbers)
3.1. In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
1
1
Steelpost
Ø 193 mm - 5,00 m long
2
1
Ø 2 m
3
10
Senk Allen screws
4,5 x 60 mm pre-assembeld
4
1
handwheel
Ø 193 mm, 140 mm long
5
1
rotary shoe
6
1
Sheet metal hood
aluminum
100
8
Allen screws
M10 x25, stainless steel
101
8
toothed discs
M10, galvanized
102
1
threaded rod
M16 x 165 mm long. VA
103
1
Hexagon nut to DIN 934
M16, stainless steel galvanized
104
1
Washers with large outside di-
ameter DIN 9021
Ø 17 mm, stainless steel
105
1
Stop nut
M16, stainless steel
106
1
caps black
f. M16
107
20
Self-tapping screws Pias
6,3 x 45
108
2
Loctite
109
4
Cover ring
Plastic, black
110
2
pole protection
Ø 199 mm , long =
500 mm, 2 mm
111
8
Self-tapping screws Pias
5,5 x 25
Gehw
.Pl.
1
Paving slabs
by the customer!
112
2
protection ring
(pre-assembled)
113
1
Bag fat

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3.2. In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
1
1
Steelpost Ø 193 mm - 5,00 m long
2
1
Ø 2 m
3
10
Senk Allen screws 4,5 x 60 mm (pre-assembled)
4
1
(Ø 193 mm, 140 mm long)
5
1
rotary shoe
6
1
100
8
M10 x25, stainless steel
101
8
M10, galvanized
102
1
M16 x 165 mm lang, galvanized

SPOGG Sport-Güter GmbH • Schulstr. 27 • D-35614 Asslar-Berghausen
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Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
103
1
M16, galvanized
104
1
Ø 17 mm, stainless steel
105
1
M16, stainless steel
106
1
f. M16
107
20
6,3 x 45
108
2
Loctite
109
4
110
2
Ø 199 mm , Länge = 500 mm, 2 mm
111
8
M5,5 x 25
112
2
(pre-assembled)
113
1
bag fat
Gehw.
Pl.
1
Paving slabs (by the customer)
BWk
16
Rebar ~ 1.20 m x 12 mm
(On-site / by the customer)
BWk
4
Rebar ~ 0.60 m x 12 mm
(On-site / by the customer)
BWk
8
Rebar ~ 0.40 m x 12 mm
(On-site / by the customer)

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4 Erection instructions
Foundation plan

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5. Impact area

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6. Installation

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