Hally-Gally 20.05.120 User manual

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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AAssembly Instructions
Beehive Carousel,
Art. 20.05.120

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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Revision history
Revision 0 – 2004-06-08
First approved version
Assembly instructions
Revision 1 – 2008-06-12
Fallschutz 400 mm
All rights reserved.
© Copyright 2003 Spogg Sport-Güter GmbH

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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Contents
AAssembly Instructions...................................................................................................................1
1 Introduction Assembling ...............................................................................................................1
2 Datasheet.........................................................................................................................................2
3 Delivery contents (parts list with part numbers).........................................................................3
4 Erection instructions......................................................................................................................5
5 Post installation checks.................................................................................................................9
BMaintenance Instructions ............................................................................................................11
6 Introduction Maintenance............................................................................................................13
7 General maintenance information ..............................................................................................14
8 Specific maintenance advice.......................................................................................................15
9 Maintenance timetable.................................................................................................................16
10 Monthly maintenance...................................................................................................................17
11 Quaterly maintenance..................................................................................................................17
12 Annual maintenance.....................................................................................................................18
13 Maintenance printout ...................................................................................................................21
14 Hand over document....................................................................................................................23
List of Tables
Table 2-1: Delivery contents, in words.....................................................................................................3
Table 2-2: Delivery contents, in symbols .................................................................................................4

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call us on 01308 425100 if you have any problems
during installation or with any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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2 Datasheet: Beehive Carousel, Art. 20.05.120
1. Space requirement: Ø 2.00 m and/or Ø 7.00 m including safety zone,
height of fall 1.70 m
2. Required safety surface:
Surface material
Description mm Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 400 <= 3000
Wood chippings 5 – 30 grain size 400 <= 3000
Sand 0.2 – 2 grain size 400 <= 3000
Gravel 2 – 8 grain size 400 <= 3000
Other ground
materials As recommended by manufacturer
3. Name and overall dimension of the largest component:
Steel post to dig in (1 item) length 3.00m, Ø 159 mm
4. Name and weight of the heaviest component:
Steel post to dig in (1 item), 63 kg
5. Intended age group: 3 years and over
6. Attention! Dig-in system, no concrete necessary
Area to be excavated:
1 x 0.80 m long x 0.80 m wide, total depth 1.00 m including 10 cm drainage
7. Assembly time, once excavation is complete: approx. 2 hours.
Required assistance: 2 people.
8. Any spare parts which may be required can be obtained directly from
your supplier
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description Size O.K. Missing
1 1 Steel post to be dug into the
ground Ø 159 mm, 3.00 m long
2 1 Netting, Ø 2.00 m
(preassembled) Ø 2.00 m
3 2 Protective clamping rings Ø 159 mm
4 1 Green sliding disc Ø 159 mm
5 1 Metal cover (red) Ø 375 mm, 140 mm high
100 1 Threaded rod M16 x 165 mm long, VA
101 1 Hexagon nut, DIN 934 M16, VA
101 1 Washer with large external
diameter, DIN 9021 Ø 17 mm, VA
103 1 Stop nut, DIN 985 M16, VA
104 1 Cap, black For M16
105 8 Self-tapping PIAS screws 6.3 x 38 VA
106 1 Bag of grease

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos. Quantity Symbol
1 1
2 1
3 2
4 1
5 1
100 1
101 1
102 1
103 1
104 1
105 8
106 1

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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4 Erection Instructions

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany
[e-mail] • www.hally-gally-spielplatzgeraete.de
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