Hally-Gally 20.02.112 User manual

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 1 -
AAssembly instructions
Trampoline Circus
Art.# 20.02.112
Operator: _____________________________________________________
Location:______________________________________________________

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•
www.hally-gally-spielplatzgeraete.de
2 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc
Revision history
Revision 0 – 2010-06-18
The first allowed version
Assembly instructions JF
Revision 2 – 2013-09-02
Achtung Trennfuge FH
All rights reserved
© Copyright 2010 Spogg Sport-Güter GmbH

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 3 -
Contents
AAssembly instructions Trampoline Circus Art.# 20.02.112 .......................................................1
1Introduction Assembling ...............................................................................................................4
2Datasheet Climbing Trampoline Circus, Art.# 20.02.112............................................................6
3Delivery contents (parts list with part numbers).........................................................................7
4Post installation checks.............................................................................................................. 15
BMaintenance instructions Trampoline Circus Art.# 20.02.112 ............................................... 17
5Introduction Maintenance........................................................................................................... 19
6General maintenance information.............................................................................................. 20
7Maintenance timetable ................................................................................................................ 22
8Monthly maintenance.................................................................................................................. 23
9Quarterly maintenance................................................................................................................ 23
10 Half yearly maintenance.............................................................................................................. 23
11 Annual maintenance.................................................................................................................... 25
12 Maintenance printout................................................................................................................... 26
13 Hand over document................................................................................................................... 28
List of Tables
Table 3-1: Delivery contents, in words .....................................................................................................7
Table 3-2: Delivery contents, in symbols..................................................................................................8

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•
www.hally-gally-spielplatzgeraete.de
4 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc
1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to sp
ray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 5 -
Drawings / Views
All optical drawings are showing only the measurements/dimensions and
are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•
www.hally-gally-spielplatzgeraete.de
6 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc
2 Datasheet Climbing Trampoline Circus, Art.# 20.02.112
1. Space requirement: Ø 1.90 m and/or Ø 4.30 m including safety zone.
The Images (individual drawings) are not to scale !!
2. Required safety surface:
Surface material
Description mm Minimum thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000d
Chipped bark 20 – 80 grain size 300
400
<= 2000
<= 3000
Wood chippings 5 – 30 grain size 300
400
<= 2000
<= 3000
Sand
c
0.2 – 2 grain size 300
400 <= 2000 <= 3000
Gravel
c
2 – 8 grain size 300
400 <= 2000 <= 3000
Other ground
materials As recommended by manufacturer Critical fall
height as
checked
aAppropriate ground material, prepared for use at playgrounds
bIn case of loose fill material, 100mm have to be added onto the minimum layer thickness to compensate
the falling away effect (see 4.2.8.5.1).
c Without silty or clayey proportions. Grain size can be determined by a sieve test according to EN 933-1.
dSee note 1 in 4.2.8.5.2.
3. Name and overall dimension of the largest component:
1 Trampoline, ø 1.90 m
4. Name and weight of the heaviest component:
1 Trampoline, approx. 119 kg
5. Intended age group: 3 years and over
6. Assembly time, once foundations completed: 2-3 hours.
Required assistants: 4 persons.
7. Any spare parts which may be required can be obtained directly from
your supplier
8. .We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 7 -
3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description
Size O.K
.
Missing
1 1 Round trampoline Ø 1.90m
2
4 Foundation ring Ø 1.90m
3
16 Bolts M10x12mm
4 16 Nyloc nuts M10

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•
www.hally-gally-spielplatzgeraete.de
8 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
1 1
Ø 1,90 m
2
1
3
16
M10 x 12 mm
4 16
M10

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 9 -

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•
www.hally-gally-spielplatzgeraete.de
10 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 11 -

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•
www.hally-gally-spielplatzgeraete.de
12 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 13 -
Attention!
The split line of 10mm is required to keep the trampoline
removeable for maintenance work.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•
www.hally-gally-spielplatzgeraete.de
14 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc
A.z.Ar. To allow for working space – pit Ø 2,40 m
G Drainage layer
O.K. Top ground level
PS Place requirement
RN In case of using wetpour, the cleaning of the outer gaps is
mandatory. Lift the trampoline with 4 people even out of the
ground. After cleaning, set the trampoline carefully back onto
the plasticframe.
PS Space required including safety zone
mE Refill and compact
See drawings for details of shortcuts

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
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4 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
4.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
4.2 The equipment has not been installed safely in the following cases:
•Installation of equipment is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
4.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the
playing area. The equipment must not be approved for use until this check
has been carried out.
4.4 Information about inspection of the equipment before it is used for the
first time
•There are no special inspection requirements to be met before the
equipment is used for the first time.
4.5 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon
respective maintenance.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 17 -
BMaintenance instructions
Trampoline Circus
Art.# 20.02.112

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•www.hally-gally-
spielplatzgeraete.de
18 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc
Revision history
Revision 0 – 2010-06-18
The first allowed version
Maiantanance instructions JF
Revision 2 – 2013-09-02
Achtung! Trennfuge FH
All rights reserved
© Copyright 2010 Spogg Sport-Güter GmbH

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]
•www.hally-gally-spielplatzgeraete.de
Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc - 19 -
5 Introduction Maintenance
5.1 General informations
This equipment should be installed, inspected, maintained and operated in
accordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:2008”.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail]•www.hally-gally-
spielplatzgeraete.de
20 Y:\Mont-anv-2010\Trampolin Circus_002 (2).doc
6 General maintenance information
6.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more
frequent inspections and/or maintenance are required if the play equipment is
subject to intensive use.
6.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.
6.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the
characteristics of stainless steel is that uncontrolled cold welding may occur
when the nuts are tightened. To prevent this, it is necessary to spray the nuts
and bolts with Teflon spray or another similar lubricant.
6.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
6.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
6.6 Special instructions for the disposal of individual equipment
components
No special instructions are necessary.
6.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
6.8 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is
particularly important to maintain the correct level of loose surface material
and add more if necessary.