hapco X-60 User manual

The User Guide to
The X-60
Molding Chamber

2
Table of Contents
Overview of features & specifications ..................................................................... 3
Safety & Maintenance............................................................................................. 4
Initial start-up procedure ......................................................................................... 5
Using the X-60 ........................................................................................................ 6-7
Using the Heating System ...................................................................................... 8
Temperature Conversion Formulas & Chart ........................................................... 9
For replacement components, please contact a Hapco representative at: 781-826-8801
Or email us at: [email protected]

3
X-60 Features & Specifications
Pressure Gauge
Stainless Steel
Handle
Industrial Standard
Air Stud
Sliding Steel Shelf
Air Flow
Diverter Bolted Steel Door Hinge
Safety Pressure
Relief Valve
Digital Temperature Control
Thermal Insulation
Ready-level Mounting
Brackets
Adjustable Height Cart
(Color May Vary)
Heavy-Duty Lockable-
Wheels
Foot Jack
Galvanized Steel Tank
Piston Release
External Dimensions: 72”L x 31.5”W x 43”-68”H
Internal Dimensions: 35.5”L x 24” Dia.
Shelf Dimensions: 26”L x 18.5”W (17” Shelf to Ceiling)
800 Watt Heater
Maximum Temperature: 180˚F
Maximum Pressure: 110 PSI
Unit Weight: 700 lbs. w/ cart

4
Safety & Maintenance
Unit will become warm to the touch
and possibly hot when in use.
 No flammable materials (i.e. solvents) should be placed near or inside
the X-60 unit.
 The location of the X-60 unit should provide enough clearance for the
swinging lid to open.
 A suitable 15 AMP, 115 VAC circuit should be within 5’ of the X-60 unit.
This device uses 825 WATTS at 120 VAC @ 60 HZ. Users in a
foreign country are responsible for procuring the proper converter that
meet the standards and requirements for use.

 A sufficient clean, dry air supply should be available to pressurize the
unit.
 Use “DANGER DO NOT OPEN” tag on each machine while
they are under pressure.
 Clean debris from top of shelf and underneath on a daily
basis.
 Check fittings and valves for pressure leaks on a weekly basis.

5
Initial Startup Preparation
1. Slowly wheel the unit on a smooth, level surface close to
electrical and air supply.
3. Loosen the swing clamps(12) and open the lid.
2. Secure the X-60 using the wheel locks on the front of the cart.
Jack up to desired height using the foot pump at the front of
the cart.
The Molding Chamber is now ready to use.
Pull the black lever at the front of the cart to lower it.

6
Using The X-60
2. Close the lid and securely tighten the swinging “C” clamps
in a criss-cross pattern, as you would tightening lug nuts on
a tire. Be sure to tighten the bolt in the black hinged arm
(circled in red).
4. Slowly open the ball valve by turning it parallel with air hose
until desired air pressure is reached.
70-80 PSI is recommended.
1. Place molds and parts on the shelf making sure they are level.
3.Attach the air hose to the unit while in the “shut” position”.
5. When the desired pressure is reached, close the ball valve
and remove the air hose.
For heating instructions please see page 10.

7
Caution! : Items may be hot when removed!
Using The X-60
WARNING : DO NOT OPEN DOOR UNTIL PRESSURE HAS BEEN RELEASED!
6. When de-mold time is reached, slowly relieve pressure from
the tank by turning the valve back to the open position.
A MUFFLER OR EAR PROTECTION RECOMMENDED!
8. Open the door and remove the cured items from the unit.
7. Once pressure has been fully relieved, loosen the swing
clamps using an adjustable wrench.

8
Using The Heating System
1. To turn on the heating system, push the red button on the right
of the unit.
2. To change the temperature, press the SP(Set Point) button twice.
3. Using the “up” and “down” arrow buttons, change to the desired
temperature(ºF). Press the SP button to enter the value.
The X-60’s heating system is digitally controlled and, unlike similar devices on the market,
heated from the inside of the chamber. The digital controller allows the user to easily set the
tank’s temperature while displaying a digital readout of the current temperature. The heater
automatically turns off once it reaches the set point and turns back on when it goes below by a
few degrees. The maximum operating temperature is 180˚F (82˚C).
4. To exit the set point function and check the current temperature,
press the “SP” and “Down Arrow” button at the same time.

9
°C °F °C °F
-65 -85
100 212
-60 -76
105 221
-55 -67 110 230
-50 -58
115 239
-45 -49
120 248
-40 -40
125 257
-35 -31
130 266
-30 -22
135 275
-25 -13 140 248
-20 -4 145 293
-15 5
150 302
-10 14
155 311
-5 23
160 320
0 32
165 329
5 41
170 338
10 50
175 347
15 59
180 356
20 68
185 365
25 77 190 374
30 86 195 383
35 95
200 392
40 104
205 401
45 113
210 410
50 122
215 419
55 131
220 428
60 140
225 437
65 149
230 446
70 158
235 455
75 167
240 464
80 176
245 473
85 185
250 482
90 194
255 491
95 203
260 500
Fahrenheit
°F = (1.8 x °C) +32
Celsius
°C = (°F-32) x.556
Temperature Conversion Formulas:

353 Circuit Street * Hanover, Massachusetts 02339
Phone: [phone] * Fax: [phone] * Toll Free: 877-SAY HAPCO ሺ729-4272ሻ
Email: [e-mail] * Website: www.hapcoincorporated.com