HBL TRIUMPH Series User manual

SAFETY PRECAUTIONS
POSITIVE

Disposal Action
RECYCLE
RETURN
LEAD
Pb
Charger settings are given in page No. 10 of this manual

CONTENTS
1. Introduction 1
2. Receiving the Shipment 1
3. Storage 2
4. Shifting of Batteries 3
5. Unpacking 3
6. Battery Installation & Commissioning
7. Power Plant Compatibility 8
4
8. Charge Settings & Recharge Durations 9
9. Acceptance Test 14
10. Performance of Batteries 14
11. Battery Monitoring 16
12. Important Points to avoid Premature Failure
of the Battery
17
13. Maintenance Procedures 19
14. Service Records 22
15. Conditions 24
APPENDICES
* Safety Precautions (Inside Front Cover)
* Do’s & Don’ts (Inside Rear Cover)
Page No.
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Table 3.2.1
Ambient temperatre Storage period (Max)
27° C 6 months
36° C 3 months
45° C 2 months
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HBL

THISSIDEUP
USERAMPFORUNLOADING
MahaboobnagarDist,Pin:509382,A.P-INDIA
CONSIGNEE
OF
SKID
SET
BATTERYTYPE
Order
Phone:[phone]&208
SheripallyVillage,BhoothpurMandal
SurveyNo.155&156Part,
HBLPowersystemsLtd
THISS
ID
EUP
DONO
TDRO
P
US
ERA
M
PFO
RUNL
OA
DING
SKID
BAT
TERYTYPE
OF
THISSI
DEUP
USERAMPFORUNLOADING
MahaboobnagarDist,Pin:509382,A.P-INDIA
CO
NSIGNEE
HBLPowersystemsLtd
SurveyNo.155&156Part,
SheripallyVillage,BhoothpurMandal
Phone:[phone]&208
Order
SET
THISSIDEUP
DONO
TDROP
USERAMPF
ORUNLOADING
4
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Table 8.3.1
Description Float application Cyclic application
Equalizing charge
voltage @27° C 2.350 V/cell 2.350 V/cell
Charge current with
respect to rated C
10
capacity Min: 10% to Max: 20%
Low voltage
disconnect Shall be set @ 1.850 V/cell
High voltage
disconnect Shall be set @ 2.400 V/cell
Float charge
voltage @27° C 2.250 V/cell 2.270 V/cell
Boost charge
voltage @27° C 2.300 V/cell 2.350 V/cell
Logic for Boost to
Float change over
Current drawn by the battery is < 1% of battery
capacity
Logic for Float to
Boost change over
Current drawn by the battery is > 3% of battery
capacity
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Application Recommended interval for
giving equalizing charge
Float
Cyclic
For every 6 months
For every 1 month
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Table 8.5.1
Temperature
(° C)
Float charge voltage /
cell (Volts)
± 0.005
Boost charge voltage /
cell (Volts)
± 0.005
-10 to -20
0
5
10
15
20
27
30
35
40
45 to 55
2.350
2.331
2.316
2.301
2.286
2.271
2.250
2.241
2.226
2.200
2.370
2.351
2.336
2.321
2.306
2.291
2.270
2.261
2.246
2.231
2.220
2.400
2.381
2.366
2.351
2.336
2.321
2.300
2.291
2.276
2.261
2.250
2.450
2.431
2.416
2.401
2.386
2.371
2.350
2.341
2.326
2.300
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0
20
40
60
80
Recharge time to attain (Hrs)
12.8
11.4
10.1
8.5
6.9
11.5
10.4
9.4
8.2
6.8
10.2
9.4
8.7
8.0
6.7
Current: 10 % Current: 15 % Current: 20 %
0
20
40
60
80
Recharge time to attain (Hrs)
43.3
40.8
38.6
35.8
33.0
41.1
39.1
37.4
35.4
32.9
38.8
37.4
36.1
34.9
32.8
Current: 10 % Current: 15 % Current: 20 %
0
20
40
60
80
Recharge time to attain (Hrs)
24.0
21.5
19.3
16.5
13.7
21.8
19.8
18.1
16.1
13.6
19.5
18.1
16.8
15.6
13.5
Current: 10 % Current: 15 % Current: 20 %
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