Hexagon JOGBOX User manual

H00017135 Rev01
CMM ACCESSORIES
JOGBOX – CORDLESS AND TETHERED VERSIONS

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dCC Jogbox –User Manual
© Copyright April 2020 Hexagon Manufacturing Intelligence
All rights reserved. Hexagon Manufacturing Intelligence is part of Hexagon.
Other brands and product names are trademarks of their respective owners.
Hexagon Manufacturing Intelligence believes the information in this publication is accurate as of its
publication date. Such information is subject to change without notice
What is documented in this manual is a product of Hexagon Metrology, Inc.
Hexagon Manufacturing Intelligence
Strada del Portone, 113
10095 Grugliasco (TO), Italy
Tel.: (+39) 011 4025 111
Internet: http://www.HexagonMI.com
Hexagon Manufacturing Intelligence
250 Circuit Drive
North Kingstown, RI 02852, U.S.A.
Tel.: +1 (800) 766-4673
Internet: http://www.HexagonMI.com
Hexagon Manufacturing Intelligence
Siegmund-Hiepe- Strasse 2-12,
35578 Wetzlar, Germany
Tel.: +49 (0) 6441 207 0
Internet: http://www.HexagonMI.com
Hexagon Manufacturing Intelligence
188 Zhuzhou Road
Qingdao, 266101,
P.R. China
Tel.: +86 (532) 870-2188
Internet: http://www.HexagonMI.com.cn
Hexagon Manufacturing Intelligence helps industrial manufacturers develop the disruptive technologies of
today and the life-changing products of tomorrow. As a leading metrology and manufacturing solution
specialist, our expertise in sensing, thinking and acting the collection, analysis and active use of
measurement data gives our customers the confidence to increase production speed and accelerate
productivity while enhancing product quality.
Through a network of local service centers, production facilities and commercial operations across five
continents, we are shaping smart change in manufacturing to build a world where quality drives productivity.
For more information, visit hexagonMI.com.
Hexagon Manufacturing Intelligence is part of Hexagon (Nasdaq Stockholm: HEXA B; hexagon.com), a
leading global provider of information technologies that drive quality and productivity improvements across
geospatial and industrial enterprise applications.

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Contents.............................................................................................................................iii
Preface ................................................................................................................................5
Documentation Provided with the Jogbox........................................................................................6
User Manual.................................................................................................................6
Conventions .....................................................................................................................................6
Safety Information..............................................................................................................7
EMERGENCY STOP...................................................................................................7
2.5. Warnings ...................................................................................................................................8
2.6. Safety Devices ..........................................................................................................................9
Overview............................................................................................................................10
Dimensions.....................................................................................................................................12
Operation........................................................................................................................................14
EMERGENCY STOP.................................................................................................14
SPEED CONTROL....................................................................................................14
ENABLE.....................................................................................................................14
JOYSTICK .................................................................................................................14
MACHINE START .....................................................................................................14
Keypad ...........................................................................................................................................15
TOUCHSCREEN DISPLAY ...........................................................................................................18
Appendix A –Battery Replacement ................................................................................27
Appendix B - Glossary .....................................................................................................28
Declaration of Conformity................................................................................................29
Declaration of Conformity Applies to European Union................................................................29


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dCC is an operator control pendant often referred to as a jogbox for a Coordinate Measuring Machine
(CMM). The pendant allows the operator to move the sensor portion of the CMM to a desired location in
the work volume. In addition to driving the machine, dCC allows the operator to pull up part programs on
the embedded tablet in the pendant. dCC is available either as a tethered wired version or a wireless
version.
This manual was written for Customers who own or intend to purchase the Hexagon Manufacturing
Intelligence (hereafter referred to simply as Hexagon) dCC Jogbox (hereafter referred to simply as Jogbox).
This document is a supplement to the operating manual of the CMM. Only after you have read and
understood both will you be able to operate the CMM safely with the Jogbox. Which functions you can run
from the Jogbox depends on which CMM is connected to it. Therefore, you will find the machine-specific
functions in the operating manual of the CMM that is connected to the Jogbox.
Keep the user manual in such a way that it is accessible when required. Ensure that the user manual is
always complete and in a readable state. The information it contains is essential to ensure the safety of the
equipment and personnel operating it. We therefore recommend you read it carefully before proceeding to
use the Jogbox or carrying out maintenance activities.
This documentation is only valid for the versions of the Jogbox described here. The figures and drawings
shown are not to scale. All dimensions are in millimeters. This user manual does not claim to be a
comprehensive technical description. All the information on the functionalities and specifications hold good
only in conjunction with the original accessories of the manufacturer.
This Jogbox is intended for use for operating CMMs that are equipped with a DC and B3C controller.
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Note. You may print as many copies of this copyrighted manual as desired for personal
use.
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Note. Due to continuous product development, the images included in this manual
may not resemble the customer’s configuration.

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dCC Jogbox –User Manual
The information provided with the Jogbox offers a wide range of solutions for getting to know and using its
functions.
The Jogbox comes with a USB key containing the following documentation.
User Manual
Contains essential information on how to use the Jogbox safely and efficiently. The manual includes a
detailed description of the Jogbox, the instructions for use, and the routine maintenance procedures
recommended by Hexagon. This document is provided in the form of a PDF file.
In this documentation, the safety references according to DIN ISO 3864-2 are marked as follows:
Danger
Indicates a hazardous situation that, if not avoided, will result in death or serious
injury.
Warning
Indicates a hazardous situation that, if not avoided, could result in death or serious
injury.
Caution
Indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury or damage to equipment.
Notice
Is used to address practices not related to physical injury.
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Note. Tip to make your work easier or reference to further information.

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All the operations described in this document for which you are responsible must be performed in respect
of the national, local and company safety regulations.
In case of conflict with said directives, please contact Hexagon.
Purpose-conformant use
The jogbox is available as a tethered or wireless version. In any event, the wireless version shall be able
to be operated in a tethered configuration (Cable will supply power only). The wireless communications
between the jogbox and the PC as well as the wireless communications between the jogbox and the
controller shall be encrypted to avoid hacking or monitoring of signals. The Jogbox is used for operating
CMMs that are equipped with a DC and B3C controller. With the Jogbox you can move the axes manually
using the joysticks. In addition, you can input and transmit editing commands and commands to the
application software of the CMM.
Impermissible use
错误!未找到引用源。 identifies the location of the cell components.
EMERGENCY STOP
To initiate an emergency stop:
1. Press the emergency stop button till it clicks into the lower locked position.
The drives of the CMM are immediately stopped. A corresponding message regarding the fault is
shown in the display and notification area.
Recovering From an E-Stop:
Switch to the operating mode Switched on.
1. Rectify the cause of the emergency stop.
2.
The current coordinates of the axes are shown in the display and notification area. The Jogbox
mode.

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dCC Jogbox –User Manual
Danger
When removing covers or parts (except parts removable by hand), live parts can be
uncovered and touched. Pay attention to all contacts.
Danger
In case specific maintenance or repair works must be carried out on the open machine
with power switched on, this work should be undertaken by authorized personnel
only.
Danger
Make sure to use exclusively fuses of the specified type and nominal current.
Danger
Basically, all international and national safety standards have to be observed.
Repair operations are to be carried out by authorized personnel of Hexagon
Metrology GmbH only. The warranty expires in the event of unauthorized tampering
with the System.
Danger
If the safety operation of the system cannot be ensured, the machine must be put to
a standstill and to be secured against unintended use.
In this case, please contact Hexagon

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Danger
The system is equipped with specific safety devices for operator protection. These
devices should never be put out of use, not even partially.
Any infraction can lead to physical injuries!
All safety devices have to be checked regularly for correct operation. Possible malfunctions have to be
reported immediately to our local subsidiary.
Refer to the corresponding operating instructions for further information on our safety devices.
Notice
Please observe the safety guidelines of the operating instructions of the machine.

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dCC Jogbox –User Manual
JogBox tethered and JogBox wireless with Base station
The JogBox
advanced functionality and allows for future enhancement, customization, and integration with the HMI
Ecosystem.
The jogbox features a Windows 10 Tablet with virtual buttons in addition to physical buttons similar
to standard Jogboxs.
Capability to run wireless or tethered.
Wireless version will have tethered back up capability.
Capable of Supporting DC and B3C Controllers
Asymmetrical Thumb Stick Design
Figure 1 - The Jogbox - Front
EMERGENCY
STOP
KEYPAD
ENABLE
MACHINE START
JOYSTICK
JOYSTICK
TOUCHSCREEN
DISPLAY
SPEED CONTROL

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Figure 2 - The Jogbox - Rear
Radio Base Station :
Connects to the controller and allows the jogbox to communicate with the controller.
Status pad
ENABLE
ENABLE
Status pad
Optional: Magnetic
attachment pads

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dCC Jogbox –User Manual
Compact
Jogbox
Weight:
Wireless
1.55 kg (3.42 lb)
Tethered
1.40 kg (3.09 lb)
Power Requirements
24V
Software requirements
Windows 10
BATTERY
Lithium rechargeable
BATTERY LIFE
8 HOUR

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BB 8 Software Architecture

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dCC Jogbox –User Manual
EMERGENCY STOP
This latching pushbutton causes an ESTOP condition when depressed. The Emergency Stop button is
connected so that it interrupts the supply to the motor drive circuits by de-energizing a control relay. Joystick
control is unavailable in this condition. To re-enable system, the ESTOP pushbutton must be unlatched; to
do this rotate it clockwise 1/4 turn. Program may need to be reloaded and the MACH START pushbutton
depressed (for about 2 seconds) after the cause of the emergency stop is rectified.
SPEED CONTROL
This knob allows for a variable increase or decrease of machine movement.
ENABLE
Must be pressed and held while deflecting the joystick to allow the machine to move. This prevents
unwanted movement. This button has no function in jogbox mode as the CMM has control of this button.
JOYSTICK
Provides operator with an independent means of moving the machine's axes at variable speeds. A
connection to the three DC servo motors within the controller allows independent axis selection and
indicated on the portable station. The machine is moved axially by depressing the appropriate axis button
and deflecting the joystick in the desired direction.
MACHINE START
Depress and hold for about 1 second to enable power to the servo drive system. This must be pressed to
start homing procedure.
EMERGENCY
STOP
ENABLE
MACHINE START
JOYSTICK
JOYSTICK
SPEED CONTROL

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The JOGBOX keypad contains controls for operating the machine. The symbols in the following list of
functions refer to the symbols on the Keypad diagram. The functions of these buttons are:
PROBE ENABLE: This informs the operator of one of the following three conditions:
•NOT ILLUMINATED - The probe is enabled, but the controller
will not report hits. Note: Since all probe signals are ignored by
the controller, the machine will not stop moving after the probe
has registered a hit.
Attempting to take points while this condition exists may
result in damage to probe.
•ILLUMINATED - The probe is enabled and the host computer is
ready to accept a point location.
•FLASHING - This temporarily disables probe. This feature is
useful when manually aligning a part to a machine axis or when
cleaning a probe tip. Hits taken will not be recorded. Re-enabling
the probe changes the indicator light from flashing to illuminated.

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dCC Jogbox –User Manual
SHIFT: This is used to access the lower registers of buttons
with two fields. (X/A, Y/B, Z/W, LOCK/UNLOCK,
RUN/HOLD). When active, the lower registers can be
accessed. W is for other machines with optional rotary tables.
Power On/Off:
AXES BUTTONS
This constrains movement of the machine to the selected axes when the joystick is deflected. Axes with
-, Y- and Z-axis cannot be activated
but the lower register A- and B- axis can be, if available. X-, Y- and Z-axis represent the axes of the machine.
A- and B- refer to the axes of the motorized wrist.
Z AXIS: Must be pressed to unlock
Z joystick enable. This prevents unwanted movement.
X AXIS: Must be pressed to unlock X joystick enable. This
prevents unwanted movement.
Y AXIS: Must be pressed to unlock Y
joystick enable. This prevents unwanted movement.
DEL PNT: This will delete last point manually taken.
MOVE POINT: This button is used to learn positional moves,
enter points or to continue program execution when prompted.
When learning positional moves or entering points, the coordinate
pressed. The function of this button is software dependent.
RUN/HOLD: This is a two function button: the HOLD button
stops program execution, accessed by pressing this button with
SHIFT inactive. RUN resumes execution of a program placed
in HOLD state, activated by SHIFT (lighting SHIFT LED) then
pressing RUN; RUN LED lights.

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JOG MODE: PROBE/PART/MACH LEDs light to identify
each motion mode that machine is in. These settings can be
toggled to vary the way probe is manually steered. This
promotes probe contact at right angles to part, which improves
measuring accuracy and repeatability.
•MACH: WHEN THIS LED IS LIT, PROBE MOVES IN THE
OMACHINE’S COORDINATE SYSTEM. THIS IS THE DEFAULT POSITION.
•PART: WHEN THIS LED IS LIT, PROBE MOVES ACCORDING
OTO THE PART COORDINATE SYSTEM.
•PROBE: WHEN SUPPORTED THIS LED IS LIT, THE PROBE
OMOVES IN LINE WITH ITS OWN CENTER AXIS.
SLOW: This button enables either slow machine
movement (LED illuminated) or fast machine
movement (LED extinguished).
DONE: This is used to accept and register software
commands. The function of this button is software
dependent.

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dCC Jogbox –User Manual
Log In
Enter Passcode
•Operator
•Programmer
TOUCHSCREEN
DISPLAY

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Change Passkey
Setting Customize
•Change Machine Picture
•Language
•Zero Joysticks
•Set Logout time

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dCC Jogbox –User Manual
Audio - Notification sounds
oVolume
oMute
Power Management
- Change Backlight Brightness
- Set Auto Backlight Timeout
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