Hinowa HS701 Guide

User Manual - Machine Safety
and Maintenance
Original instructions - Always store this manual close to the machine.
MINIDUMPER
HS701
STANDAR SKIP
SELF LOADING VERSION
HI-TIP VERSION
MUHS70120615

MUHS70120615
COMPACT DUMPER HS701 ‐ HINOWA
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TABLE OF CONTENTS
INTRODUCTION ........................................................................................Page 6
DECLARATION OF COMPLIANCE........................................................Page 7
1. TECHNICAL DATA................................................................Page 8
1.1 Identification data....................................................................................Page 8
1.2 Localization of the manual ....................................................................Page 9
1.2.1 Standard skip and Hi‐Tip version ............................................Page 9
1.2.2 Self Loading version clature ......................................................Page 9
1.3 Nomenclature ..........................................................................................Page 10
1.3.1 Standard Skip ..............................................................................Page 10
1.3.2 Hi‐Tip version..............................................................................Page 12
1.3.3 Self Loading version....................................................................Page 14
1.4 Information on safety ..............................................................................Page 16
1.5 Controls station ........................................................................................Page 18
1.6 Pictograms ..............................................................................................Page 19
1.7 Pictograms’ position ................................................................................Page 24
2. SAFETY AND ACCIDENT PREVENTION ......................Page 27
2.1 Please read instructions carefully..........................................................Page 27
2.2 Clothing and protective equipment ....................................................Page 27
2.3 Non‐authorized modifications ..............................................................Page 27
2.4 Safety valves ............................................................................................Page 27
2.5 Safety and protective device ................................................................Page 28
2.5.1 Skip cilynder safety lock ............................................................Page 28
2.5.2 Safety lock with skip support in reised position ....................Page 29
2.5.3 Buzzer indication ........................................................................Page 29
2.5.4.Emergency lever to switch‐off engine......................................Page 30
3. PRECAUTIONS TO BE ADOPTED BEFORE STARTING
ENGINE ......................................................................................Page 30
3.1 Safety in the workplace ..........................................................................Page 30
3.1.1 Night‐time use ............................................................................Page 31
3.1.2 Underground use ......................................................................Page 31
3.1.3 Use in an explosive atmosphere ..............................................Page 31
3.2 Fire prevention ........................................................................................Page 31
3.3 Prevention against exhaust fumes ........................................................Page 32
3.4 Risk of electrocution ................................................................................Page 32
4. CONTROL STATION, CONTROL AND OPERATING
INSTRUCTIONS ........................................................................Page 33

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4.1 Throttle ......................................................................................................Page 33
4.2 Control panel............................................................................................Page 34
4.2.1 Standard and self loading version ............................................Page 34
4.2.2 Hi‐Tip ............................................................................................Page 36
4.3 Hydraulic valve controls ........................................................................Page 38
4.3.1 Operating the undercarriage ‐ Fixed version (The same operations
can be repeated also with the Extendable undercarriage version) ......Page 38
4.3.2 Undercarriage extension ............................................................Page 39
4.3.2.1 Standard Skip version ....................................................Page 39
4.3.2.2 Hi‐Tip version..................................................................Page 40
4.3.2.3 Self Loading version ......................................................Page 40
4.3.3 Operating the skip ......................................................................Page 41
4.3.3.1 Standard Skip version ....................................................Page 41
4.3.3.2 Hi‐Tip version..................................................................page 41
4.3.3.3 Self Loading version ......................................................Page 42
4.3.4 Movement present only for Hi‐Tip version and self loading
4.3.4.1 Lift the Skip......................................................................Page 42
4.3.4.2 Move the bucket..............................................................Page 43
4.4 Operating the 2nd drive speed and the undercarriage system ........Page 43
4.4.1 Standard Skip version ......................................................Page 44
4.4.2 Hi‐Tip version ....................................................................Page 44
4.4.3 Self Loading version ..........................................................Page 45
5. USE AND PRECAUTION TO BE TAKEN WHEN
WORKING ..................................................................................Page 46
5.1 Diesel engine controls ............................................................................Page 46
5.1.1 Running‐in of the engine............................................................Page 46
5.1.2 Precautions when starting the engine ......................................Page 46
5.1.3 Start the engine with low battery voltage................................Page 48
5.1.4 Stopping the engine ....................................................................Page 49
5.1.5 Checks while driving ..................................................................Page 50
5.2 Battery switch ..........................................................................................Page 52
5.3 Precautions when driving ......................................................................Page 53
5.3.1 Drive..............................................................................................Page 53
5.3.2 Safety warning for drive on slopes ..........................................Page 54
5.3.3 Maneuvers on soft soil................................................................Page 55
5.4 Skip ............................................................................................................Page 55
5.5 Lifting the Skip ........................................................................................Page 55
5.6 Precautions to adopt transporting a load ............................................Page 56
5.7 Parking and stopping the machine on slopes......................................Page 57
5.8 Towing the machine ................................................................................Page 57

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5.9 Loading/unloading the machine on/off a transport vehicle..............Page 57
5.10 Precautions when transporting the machine ......................................Page 59
5.11 Lifting the machine ..............................................................................Page 60
5.12 Use of undercarriage with rubber tracks ..........................................Page 62
5.13 Preliminary check before start the work ..........................................Page 62
5.14 Engine emergency stop ........................................................................Page 63
6. MAINTENANCE ....................................................................Page 64
6.1 Safety instructions to carry out maintenance work ............................Page 64
6.2 Table of recommended fluid ..................................................................Page 66
6.2.1 Engine oil......................................................................................Page 66
6.2.2 Hydraulic oil ................................................................................Page 66
6.2.3 Fuel ................................................................................................Page 67
6.2.4 Grase..............................................................................................Page 67
6.3 Engine maintenance ..............................................................................Page 67
6.3.1 Refuelling fuel..............................................................................Page 68
6.3.2 Fuel filter maintenance ..............................................................Page 69
6.3.3 Engine oil......................................................................................Page 70
6.3.4 Engine air filter maintenance ....................................................Page 72
6.3.5 Clean oil cooler ............................................................................Page 73
6.4 Hydraulic system ....................................................................................Page 74
6.4.1 Hydraulic oil ................................................................................Page 75
6.4.2 Hydraulic oil filter ......................................................................Page 76
6.4.3 Gearbox oil ..................................................................................Page 77
6.5 Grease point..............................................................................................Page 78
6.6 Maintenance on the lifting mechanisms (only for hi tip version) ....Page 78
6.7 Electric system..........................................................................................Page 79
6.7.1 Battery replacement ....................................................................Page 79
6.7.1.1 standard skip and hi‐ tip version..................................Page 79
6.7.1.2 selfloading version..........................................................Page 79
6.7.2 Battery ..........................................................................................Page 79
6.7.3 Fuses and relays ..........................................................................Page 81
6.7.4 Tilt indicator ( only for hi tip version)......................................Page 82
6.7.5 Contact sensing ( only for hi tip version)................................Page 82
6.7.6 check the elettrical system with the buzzer
(only for hi tip version) ................................................................Page 82
6.8 Rubber tracks maintenance ..................................................................Page 83
6.8.1 Checking track tension ..............................................................Page 83
6.8.2 Tensioning rubber tracks............................................................Page 84
6.8.3 Removing rubber tracks ............................................................Page 85
6.8.4 Installing rubber tracks ..............................................................Page 86
6.9 Tightening bolts and nuts ......................................................................Page 86
6.10 Storage of the machine..........................................................................Page 87

7. TECHNICAL SPECIFICATIONS ........................................Page 88
7.1.1 Technical characteristics standard dumper bed version ................Page 88
7.1.2 Technical characteristics hi‐tip version..............................................Page 90
7.1.3 Technical characteristics self loading version ..................................Page 92
7.2 Hydraulic system diagram ‐ fixed undercarriage version ................Page 94
7.2.1.1 Standard Skip version with fixed undercarriage ................Page 94
7.2.1.2 Standard Skip version with extendable undercarriage ......Page 95
7.2.2.1 Hi‐Tip version with fixed undercarriage ............................Page 96
7.2.2.2 Hi‐Tip version with extendable undercarriage ..................Page 97
7.2.3.1 Self loading version with fixed undercarriage....................Page 98
7.2.3.2 Self loading version with extendable undercarriage ........Page 99
7.3 Electric system layout standar skip e selfloading version ......................Page 100
7.4 Electrical system layout hi tip version ................................................Page 101
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INTRODUCTION
Dear Customer,
First of all, thanks for choosing the Hinowa HS701 Dumper and we hope that you will be
fully satisfied with your purchase.
Now you own a working machine you can always rely on, provided you follow the operating
and maintenance instructions.
Please read this manual carefully before operating the machine, including start‐up,
use, maintenance, fueling or any other operations.
Safety is our first objective when we design and produce our machines. Unfortunately, any
effort to improve and maintain safety during operations can be undermined by a single act
of imprudence by the user.
Accident prevention is strictly related to carefulness, prudence and proper training of the
personnel assigned to use, transport and maintain the machine.
Responsible users should read and comprehend these instructions thoroughly, especially the
provisions dedicated to safety, then strictly apply them.
The dumper should be used only by properly trained personnel. Operating a machine
without being fully aware of its technical characteristics may result in accidents affecting
safety and health of persons. Please read this manual carefully prior to operating the machi‐
ne and familiarize with it. In any case, the owner (even in the event that the machine is bor‐
rowed or rented) should ensure that any operators read and comprehend this manual before
starting to operate the machine, including maintenance instructions; please make also sure
that workers operating the machine have been trained to use it.
This manual should be regarded as a permanent component of your machine, therefore it
should always remain near the dumper, placed in the specific holder on the machine. Our
products are subject to continuous improvements, therefore they could be equipped with
components different from the ones shown herein; please ask your Hinowa authorized dealer
for any product update.
Please do not hesitate to contact your Hinowa authorized dealer for any information or
intervention on our products. Our expert dealers are always ready to assist and provide you
with useful information and recommendations to use the machine in the most efficient way.
They can also suggest the use of suitable equipment and provide assistance to supply our
original, high‐quality and interchangeable spare parts.
To submit a correct request for the spare parts needed, each order should be accompanied by
the serial number of the machine.
Enjoy your work with Hinowa!

CE COMPLIANCE DECLARATION
With the declaration of conformity, Hinowa confirms the conformity of the dumper
to the directives and standards valid at the time of immission on the market. All the
modifications or constructive integrations of the dumper performed on own initia‐
tive, may affect safety and invalidate the CE declaration.
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1. TECHNICAL DATA
1.1 IDENTIFICATION DATA
In case of request for this machines, you will have to make available the most
important information, for example the serial number of the machine end the serial
number of the engine.
A) CEPLATE POSITION
B) SERIAL NUMBER OF THE ENGINE

1.2 LOCALIZATION OF THE MANUAL
Keep this manual in the dedicated box in the machine.
1.2.1 STANDARD SKIP AND HI‐TIP VERSION
1.2.2 SELF LOADING VERSION
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1.3 NOMENCLATURE
1.3.1 STANDAR SKIP
To facilitate the reading of safety, maintenance and operating instructions for the
dumper HS701, please find the names of its important components below:
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1Idler 15 Engine
2Undercarriage chassis 16 Platform
3Roller 17 Hydraulic oil level indicator
4Drive wheel 18 Hydraulic distributor
5Drive gear 19 Fuel tank
6Track 20 Skip
7Battery 21 Skip cylinder
8Hydraulic pump 22 Engine cover
9Hydraulic oil tank 23 Upper cover
10 Hydraulic oil filter 24 Cylinder safety lock
11 Throttle 25 Air inlet filter
12 Battery switch 26 Manual housing
13 Control levers protection 27 Control pannel
14 Fuel level indicator
KEY

1.3.2 HI‐TIP VERSION
10
11
16
18
19
20
21
22
24
26
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1Idler 17 Hydraulic oil level indicator
2Undercarriage chassis 18 Hydraulic distributor
3Roller 19 Fuel tank
4Drive wheel 20 Skip
5Drive gear 21 Skip cylinder
6Track 22 Engine cover
7Battery 23 Upper cover
8Hydraulic pump 24 Cylinder safety lock
9Hydraulic oil tank 25 Lift cylinder
10 Hydraulic oil filter 26 Skip support
11 Throttle 27 Elettronic spirit level
12 Battery switch 28 Control pannel
13 Control levers protection 29 Chain
14 Fuel level indicator 30 Manual housing
15 Engine 31 Air inlet filter
16 Platform
KEY

1.3.3 SELF LOADING VERSION
COMPACT DUMPER HS701 ‐ HINOWA
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COMPACT DUMPER HS701 ‐ HINOWA
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KEY
1Idler 17 Hydraulic oil level indicator
2Undercarriage chassis 18 Hydraulic distributor
3Roller 19 Fuel tank
4Drive wheel 20 Skip
5Drive gear 21 Skip cylinder
6Track 22 Engine cover
7Battery 23 Upper cover
8Hydraulic pump 24 Cylinder safety lock
9Hydraulic oil tank 25 Air inlet filter
10 Hydraulic oil filter 26 Manual housing
11 Throttle 27 Control pannel
12 Battery switch 28 self loading bucket
13 Control levers protection 29 self loadind cylinder
14 Fuel level indicator 30 cooling system
15 Engine 31 Bended for closure battery compartmen
16 Platform 32 Plate for closure hydraulic pipe

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1.4 INFORMATION ON SAFETY
To avoid accidents and injuries, please read carefully and understand the instruc‐
tions and precautions herein before using the machine and carry out any mainte‐
nance work.
This is the caution symbol. When you see this sym‐
bol on the machine or in this manual, please be
careful because there is the potential DANGER of
personal injuries. Please follow all precautions and
instructions.
The words DANGER and CAUTION are used in combination with the caution
sign.
The word DANGER indicates any potentially DANGEROUS situations that may
result in serious personal injuries or death if the DANGER is not avoided. Also you
can cause serious damages to the machine.
The word CAUTION indicates any potentially DAN‐
GEROUS situations that, if not avoided, may result in
damages or light personal injuries. This wording can
also be used to indicate dangers that may result in
damages only to the machine.
This message is used to indicate situations that,
unless appropriate actions are taken, may result in a shorter service life of the
machine.
IMPORTANTE
PERICOLO
ATTENZIONE
DANGER
CAUTION
IMPORTANT

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1.5 CONTROLS STATION
The control station is located in the back of the machine with the operator standing
on the platform firmly anchored to the control levers protection.
The indications "front‐back" or "right‐left" are intend from the point of view of the opera‐
tor in the control station.
THE OPERATOR MUST OPERATE THE MACHINE ONLY FROM THE CONTROL STATION.
THE MACHINE WAS MADE AS SECURE AS POSSIBLE ALSO TAKING INTO ACCOUNT THE POSSIBI‐
LITY OF OPERATING IT OFF‐ROAD; HOWEVER, IF THE OPERATOR DOES NOT OPERATE THE MACHI‐
NE FROM THE CONTROL STATION, DANGERS OF VARIOUS NATURE MIGHT ARISE WHEN WORKING,
INCLUDING THE DANGER OF CRUSHING THE LOWER LIMBS WITH THE TRACKS.
PERICOLO
DANGER