HITSA Aros CARPU2011 User manual

AROS
Compressor Pump
CARPU2011
TECHNICAL MANUAL
10057045 V02021 10 30 EN

HITSA - Aros Compressor Pump CARPU2011
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TABLE OF CONTENTS
TABLE OF CONTENTS................................................................................... 2
INTRODUCTION........................................................................................... 3
PRODUCT OVERVIEW.................................................................................. 4
EXTERNAL COMPONENTS ................................................................................... 4
INTERNAL COMPONENTS .................................................................................... 5
SAFETY INFORMATION................................................................................ 6
OPERATION................................................................................................. 8
GENERAL USE................................................................................................... 8
INSTALLATION ............................................................................................ 9
EMBEDMENT ................................................................................................... 9
MOUNTING ................................................................................................... 10
ELECTRICAL.................................................................................................... 11
MAIN DIAGRAM OF THE AIR PUMP SYSTEM INTERNAL COMPONENTS ......................... 13
TECHNICAL SPECIFICATION ....................................................................... 14
OVERALL DIMENSIONS..................................................................................... 14
MAINTENANCE ......................................................................................... 16
SPARE PARTS & WEAR PARTS ................................................................... 17
TERMS & CONDITIONS OF SALE ................................................................ 18
HITSA & OUR URBAN CYCLING SOLUTIONS............................................... 20
CONTACT INFORMATION & SERVICE SUPPORT ......................................... 20

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INTRODUCTION
Thank you for choosing a HITSA product from our range of Urban Cycling Solutions.
Aros Compressor Pump is an automatic air pump designed for use with bicycles.
The pump features an electrical compressor to make filling bicycle tires with air
simple and easy. The pump head accommodates the three common valve types
used on bicycle tires: Dunlop, Schrader, and Presta.
The pump can be used for any tire with these valve types and in addition to bicycles
can be used for tires on items such as mopeds or children’s carriages.
The pump compressor is factory set to a pressure of 6bar. During inflation of a tire,
users are expected to manually regulate the desired inflation pressure of the tire if a
lower pressure is specified on the tire, or is desired by the user.
The purpose of this manual is to provide guidance on operation, installation,
maintenance, and other general information about your HITSA product to ensure
optimal performance. We recommend you review this manual, keep it for reference,
and pass it on to any future owner of the product.

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PRODUCT OVERVIEW
External Components
No.
Description
1
Air pump system
Cabinet
2
Start button
3
Cover for hose
4
Hook for pump handle
5
Pump handle and hose
6
Embedment frame
Table 1: Part description
1
3
4
5
2
Figure 1: Product overview
6

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Internal Components
Table 2: internal Components
No.
Description
1
Start button connector
2
Control box
3
Combi HPFI
4
Timer
5
Base
6
Quick connection air
7
Circuit breaker
8
Solenoid valve
9
Security valve
10
Compressor
2
3
10
1
7
8
4
9
6
5
Figure 2: Internal view

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SAFETY INFORMATION
IMPORTANT: Read these instructions before product installation and operation
Before product installation and operation, please read the following safety
information and sections in this manual concerning operation and installation. In
addition to addressing safety concerns, reading this material will also help prevent
damage to the product.
Failure to install and operate this product in accordance with this information
or using unauthorized spare parts could cause damage to the product and
could result in severe bodily injury, including death in extreme cases.
GENERAL SAFETY INFORMATION
•If this product has been damaged, the power supply should be turned off
immediately by a qualified service technician or electricity provider.
•Only qualified service technicians should carry out service on this product.
•Wear safety glasses, when servicing this product.
•Compressed air can be dangerous; do not direct airflow at a person's head
or body.
TO REDUCE RISK OF ELECTRIC SHOCK
•Do not use this product with electrical voltages other than those stated
under Technical Specifications.
•Do not install this product in any area where it will be subjected to above-
normal amounts of rainfall, other liquids, moisture, or areas subject to
above-normal flood risk.
•Do not attempt to service this product if it submerged in water. A qualified
service technician or electricity provider should turn off the power supply to
the product.
TO REDUCE RISK OF EXPLOSION OR FIRE
•Service and operate this product only in well ventilated areas.
•During spraying with combustible liquids risk of explosion may arise,
particularly in closed rooms.
•Do not use this product in or near explosive atmospheres or where aerosol
products are being used.
•Do not use this product in or near areas with combustible or explosive
liquids or vapors.
•Do not use this product near naked flames.
•Do not pump any other gases other than atmospheric air.
•Do not pump combustible liquids or vapors with this product.

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COMPRESSOR SYSTEM SAFETY INFORMATION
•Ensure compressor system is always protected against rain, moisture, frost
and dust.
•Ensure all openings on compressor system are kept free of restriction and
never blocked. Keep all openings free from dust, dirt and other particles.
•Never insert fingers or any other objects into fans of compressor system.
•The compressor system is thermally protected. It will automatically turn off
if overheating and will automatically restart when temperature returns to
operating level.
•This product may only be connected to units or tools with a maximum
pressure higher or equal to that of the compressor.
•The surface of the compressor can get hot. Do not touch compressor
motor during operation.
•The compressor is constructed and approved for a maximum pressure as
stated under Technical Specifications.
•Do not operate compressor at ambient temperatures exceeding
45°C/113°F or falling below -10°C/14°F.
•Do not remove the protection covers on the compressor during operation
as doing so may cause electric shock or other personal injury.
•All AC compressors are designed for 100% duty but 50% operation is
recommendable to prolong the lifetime of the compressor.
•The compressor motor does not require oil. Do not lubricate the motor with
oil, as it will destroy important components.

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OPERATION
General use
Before turning on the pump, ensure the Combi HPFI (Table 2, Item 3) is in the ON
position.
Turn on the pump by moving the circuit breaker to the ON position (Table 2, item 7).
The pump is now ready for use.
The pump handle (Figure 3) is used to fill tires with air. The pump head
accommodates the three common valve types used on bicycle tires: Dunlop,
Schrader, and Presta. The pump can be used for any tire with these valve types and
in addition to bicycles can be used for tires on items such as mopeds or children’s
carriages.
Push the start button (Figure 3) on the side of the air pump to start the air pump
system. Press the pump handle down on the valve and the air will float in to the tire.
Keep pressing the pump handle down on the valve until the desired pressure is
reached. After 30 sec. the air pump system will stop and wait for another push on
the start button to activate the air pump system for a new sequence of 30 sec.
After using the air pump system, place the pump handle on the hook of the side of
the cabinet (Figure 3).
Figure 3: Pump view
Hook for pump handle
Pump handle
Start button

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INSTALLATION
ATTENTION: During installation, ensure that the frame is positioned in the concrete
foundation in a level position. This should be done using appropriate measurement
tools, and will ensure that the mounted air pump system will be installed in the
correct vertical position.
Embedment
To install your air pump system the frame must be embedded by casting it into a
concrete foundation (Figure 4). The size of the cast concrete is approximately
700 x 500 x 200 mm.
We recommend that one 50 mm pipes is led to the foundation and casted into the
concrete.
Figure 4: Casted concrete foundation

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Mounting
The air pump system is mounted on top of the frame (Figure 5). It is secured in
place with four M10 x 25mm bolts and 4 M10 washers which connect into the frame.
Figure 5: Mounting air pump system onto the frame

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Electrical
SAFETY WARNING: Incorrect electrical connection may result in electric shock.
The electrical connection must be carried out in accordance with local electrical
regulations and by qualified electricians.
ATTENTION: Make sure that your air pump system is disconnected from the
external power supply by turning off the Circuit breaker before changing, plugging or
unplugging any component inside your air pump system.
All plug/Unplug operations must be done with POWER OFF.
The external power supply cable is entered from beneath the air pump system
through the corrugated pipe (Figure 6).
The external power supply cable is placed and connected according to Figure 6 and
Table 3, page 12. The external power supply cable is connected to the circuit
breaker (Figure 7).
Figure 6: External power supply cable connection
Circuit breaker
Power Supply cable

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Table 3: Electrical connections
Figure 7: Connection diagram
From To
Description
Cable
Description
Terminal
External Power
Cable
230Vac 50/60Hz
(3x1,5mm²) Circuit breaker
N
2
Ground

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Main diagram of the air pump system internal components
Power Supply
(230Vac)
Solenoid
valve
Combi HPFI
Timer
Compressor
Start
button
Circuit
breaker
Figure 8: Main diagram of the air pump system components

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TECHNICAL SPECIFICATION
Overall Dimensions
Figure 9: Overall dimensions

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Table 4: Technical specification
Model
Model no. CARPU2011
Materials and finish
Outer casing
3mm Aluminum
Aluminum or powder coated
Hose
Armored steel hydraulic air hose.
Pump handle
Accommodates Dunlop, Schrader, and
Presta valve types.
Weight
30kg
Compressor
Max pressure
10bar (Factory setting 6bar)
Noise in app.
50dB
The compressor is oil free and drains automatically.
Electrical data
External fuse (Max.) 13A
Internal fuse 10A Combi HPFI
Voltage 230Vac
Frequency 50/60Hz
Ampere 230V/1A
Power 213W
Consumption 30kwh (Estimated annual electricity
consumption based on used 40 times a day )
Protection degree IP45 Type 3R enclosure
Temperature range -10°C - +45°C
Class
Class 1
WEEE
CE

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MAINTENANCE
Regular maintenance will prolong the life of your HITSA product and also ensure
optimal operating performance.
HITSA recommends that the air pump system should be maintained according to
the following maintenance schedule.
Table 5: Maintenance list
Maintenance list Monthly Semi Annual Annual
Check the pump handle and
rubber gaskets for proper
functioning. Replace gaskets if
necessary.
●
When the HPFI switch located in
the fuse box (Figure 1, item 2) is
switched on (1) it must trip when
the test button (Test) is pressed.
●
Remove dirt from the cabinet
with detergent. For regularly
cleaning, detergent should not
contain abrasives or solvents.
●
Graffiti:
Graffiti can be removed with benzene, turpentine or in difficult cases with
metyletylketon (MEK)*.
Cleaning must be followed by a wax treatment.
*By using metyletylketon (MEK) the surface may not be rubbed more than
maximum 4-5 times during each application.
Repairing minor damage:
1. Gently sand damaged area, without damaging coating further.
2. Remove loose particles.
3. Apply refinish.
Recommended products:
Refinish: Standard paint in machining RAL color.
Cleaner: Neutral pH detergent; value from 5 to 8
Wax: General-purpose wax used to protect painted metal surfaces

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SPARE PARTS & WEAR PARTS
Table 5 identifies spare parts available for this product which may be installed by a
HITSA Service Partner or by a certified professional.
Wear parts are identified in the table by an asterisk (*). Wear parts, are those parts
which will need to be replaced on a regular basis due to normal product use.
Frequency of replacement depends on use patterns specific to each product
installation location.
To order spare parts or enquire about service options, please contact HITSA
through the contact information found on the back page of this manual.
Table 6: Spare parts
Description
Part no.
* Pump handle gasket kit 45800028
Pump handle spare parts kit 45800025
Pump handle and hose 45800039
Hook for pump handle 31800084
Cover for hose 31800092
Start button 10040638

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TERMS & CONDITIONS OF SALE
HITSA Terms & Conditions of Sale are available on the HITSA website. This
product has a 1-year warranty covering manufacturing defects. Warranty coverage
does not include damage due to vandalism. Warranty coverage does not include
replacement of parts which require replacement due to normal product use. To
maintain warranty coverage, all product servicing must be completed by a HITSA
Service Partner or by a certified professional.
HITSA reserves the right to modify technical specifications and offer alternative
models of this product.

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HITSA & OUR URBAN CYCLING SOLUTIONS
HITSA proudly offers a range of products and services all focused around the theme
of Enriching Urban Life.
HITSA product areas include Urban Lighting Solutions, Urban Furniture Solutions,
and Urban Cycling Solutions. Design and quality are emphasized in all HITSA
products, along with environmental and energy saving considerations. In addition to
our product areas, HITSA Mobility offers consultancy services related to mobility
management and the promotion of alternative forms of transportation.
HITSA Urban Cycling Solutions (UCS) includes products such as bicycle shelters,
bicycle stands, and more sophisticated products such as cyclist counters, and air
pumps.
CONTACT INFORMATION & SERVICE SUPPORT
Please contact HITSA if you have questions about your product, require service
support, or would like to enquire about other products and services.
Albuen 37
6000 Kolding
Denmark
Tel [phone]
[e-mail]
www.hitsa.com