Hollywood Racks HR1600 User manual

Hollywood Racks RV Rider E-Bike Hitch Rack Model No. HR1600
Assembly and Installation Guide
For use on 2” (min. Class III) hitches
only*. Do not use a 1 ¼” - 2” hitch
adapter. See below for other
restrictions.
Maximum weight per bicycle is 80 lbs.
Maximum bicycle wheelbase 60”.
Fits up to 3” wide tires. For fat tire
models, please see page 10.
(see page 8 for bike frame fit notes)
Not intended for use with motorized
bicycles, mopeds or motorcycles
For further video assembly &
installation instructions, please visit
hollywoodracks.com
*For 2.5” hitches, use the Hollywood
Racks hitch adapter HA-2
RESTRICTIONS –PLEASE READ BEFORE INSTALLATION
.
DO NOT USE WITH BUMPER MOUNTED HITCH
RECEIVER ADAPTERS!
RATED FOR USE WITH MOTOR HOMES (CLASS A, B, C), FLAT
TOWING AND 5TH WHEELS. IF FLAT TOWING, YOUR TOWED
VEHICLE MUST HAVE A MINIMUM CLASS III RECEIVER HITCH. DO
NOT USE A 1 ¼”-2” ADAPTER ON YOUR TOWED VEHICLE.
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Rated for use with motor homes and for flat towing. See
recommendations for use with 5th wheels. Do not use with toy
haulers, travel trailers, pop-up or camping trailers.
5TH WHEEL REQUIREMENTS:
1. TRAILER HITCH MUST HAVE A MIN. 350 LBS TONGUE WEIGHT CAPACITY
2. DOUBLE AXLE AND 24’ IN LENGTH (BOX LENGTH)
3. MINIMUM GVW IS 5000 LBS
4. USE HITCH TUBE “TT” (NO FOLD UP FEATURE) HIGHLY RECOMMENDED.
THIS PRODUCT NOT WARRANTED IF ABOVE RESTRICTIONS ARE NOT
FOLLOWED. NOT WARRANTED FOR USE WITH TOY HAULERS, SINGLE AXLE
TRAILERS, TRAVEL TRAILERS, CAMPING OR POP-UP TRAILERS.
TRAVEL TRAILER
HITCH TUBE “TT”
PLEASE SEE PAGE 12 (BACK
PAGE) BEFORE INSTALLATION

2
2 each: ½-20 bolts,
nuts, washers,
1 each: spacer

Section 1: Assembly
(adjustable wrench or ¾”
socket wrench and Phillips
screwdriver required)
Fig. 1: Install hitch tube (A)
into your vehicle’s 2”
receiver. Use “TT” hitch tube
for 5th wheels. See Fig. 6
below.
Fig. 2: Install ½-13 threaded
hitch pin (I) through the
hitch tube and receiver.
Tighten using the provided
wrench (P) or ¾” socket
wrench. Lock washer & flat
washer per Fig. 2A.
Fig. 3 & 4: Position main
beam (B) inside the hitch
tube’s large U-bracket and
align the holes.
Fig. 5: Slide the flat washer
onto pivot bolt (L), then
insert the pivot bolt so it
passes through both the
main beam and U- shaped
bracket.
Fig. 6: Slide the spacer onto
the bolt, then install the nut
onto the bolt. Tighten
securely using wrench (P)
and an adjustable or ¾”
socket wrench.
Fig. 7: Insert carriage bolt
(M) through the square hole
in the U-bracket and pass it
through the main beam until
it protrudes on the other
side of the U bracket.
Fig. 8A: Slide the split washer
onto the bolt.
Fig. 8: Install the knob for
bolt (M). Tighten securely.
3
Fig. 8A
Fig. 5A

Fig. 9: Position double post
(D) in the bracket of the
main beam (B).
Fig. 10: Insert carriage bolt
(N) in the upper hole, then
install flat washer and nut
onto the bolt. Use wrench
to tighten the nut.
Fig. 11: Insert carriage bolt
(O) through the lower
hole, then install split
washer and knob onto the
bolt. Tighten knob
securely.
Fig. 12: Slide wheel tubes
(G) onto posts of main
beam. Square holes of
wheel tubes (G) are on
top, large round holes on
the bottom side.
Fig. 13: Position support
bracket (F) onto wheel
tubes. Align the square
holes per Fig. 14
Fig. 15: Insert carriage
bolts (K) from the top
through the support brace
and wheel tubes. Ends of
bolts should now be
protruding on the lower
side of the wheel tubes.
Slide the spacers up and
onto the end of the bolt.
Install and “finger tighten”
the nuts.
Fig. 16: Use socket wrench
(Q) to tighten the nuts
securely.
4

Fig. 17: Loosen the knobs on the
wheel holders and slide them onto
the wheel tubes per Fig. 17. They
are snug, you may need to tap
them on. Install the wheel holder
for inside bike passenger side first
(1), next the outside bike
passenger side (2), then the
outside bike’s driver side (3), and
finally the inside driver side wheel
holder (4).
Section 2: Installation of frame
clamps
Fig. 18: Identify the frame clamps,
they are both the same.
Fig. 19: Unscrew the knob and
remove the long carriage bolt.
Careful not to misplace the
washer/spacer that goes between
the clamp and the knob.
Fig. 20: Rotate the lower portion
open.
Fig.21 and 22: Re-install the frame
clamp as shown.
Fig. 23: Note position of the “L”
shaped clamp on the tube is
outside of the double post.
5

Section 3: Folding the double
post down (Folding function
not available with hitch tube
TT)
Fig. 24: Loosen knob and
remove bolt (O). Be careful not
to misplace split washer.
Fig. 25: Rotate double post 90
degrees, then re-install carriage
bolt, split washer and knob.
Section 4: Folding the rack flat
against back of vehicle (note
double post must be folded
down)
Fig. 26 and 27: Unscrew the
knob for bolt (M). Rotate main
beam 90 degrees up. Be careful
not to misplace the split washer.
Reinsert the bolt in hole
indicated, slide the split washer
onto bolt and install knob.
Tighten securely.
Fig. 28: Use the attached Velcro
strap to attach the frame clamp
to the wheel holder when the
rack is folded against the
vehicle.
Section 5: Tilting rack down
(tilt down function not
available with hitch tube TT)
Fig. 29a: Remove pin with clip,
knob and carriage bolt
Fig. 29b: Gently tilt rack down.
Section 6: Installing the wheel
tube stop screws:
After determining the final
position of the wheel holders,
install the two stop screws (item
R) into the bottom of the wheel
tubes. Use Phillips screwdriver.
(Note: This step should be done
after you have installed your
bikes and do not need to
remove the wheel holders)
Fig. 29a
Fig. 29b
Item R
6

Section 7: Install hitch tightener (note: hitch tightener is used to reduce the rack’s vertical wobble)
7

Section 8: Bike installation –Check your bike frame or seat post to be sure the frame clamps will fit.
If your bike frame is CARBON FIBER, be sure to clamp to the seat post.
Check Figs. 43-50 Prior to bike installation for tips on
how your particular frame style will fit best.
Per your E bike’s instructions and recommendations,
remove battery. Images depicted in Figs. 43-53 shows
battery for reference purposes only.
Whenever possible, try to keep the bike centered on
the rack due to uneven weight distributions on some
non-mid drive E bikes.
For the second bike, it may be necessary to lower or
raise the seat post due to possible handlebar to seat
interference.
Position the first or inside bike in front of the rack, so
that the bike frame or seat post can be securely
attached by the clamp. Adjust the position of the
wheel holders so they align with the bike’s wheels.
Place the bike onto the wheel holders and make final
adjustments as required. Tighten knobs securely.
Tighten the Velcro style straps around the bike’s
wheels per fig. 41
Fig. 37
Fig. 38
Fig. 39
Fig. 40
Fig. 41
8
Fig. 36

Attach the frame clamp per Fig. 42.
Unscrew (but do not remove) the knob to open
the jaws of the clamp. Place around the frame or
seat post, then tighten knob securely. Frame
clamps are lockable, and keyed to the hitch pin
and security cable. Always lock the clamp after
bike installation. Repeat for the second or outer
bike.Use the included Tie-down strap between
bikes and double post to reduce any extra bike
motion. See Fig. 54 and 55
Fig. 42
Section 9: bike frame tips: Check Figs. 36 and 37 to be sure your bike frame and/or seat post will fit in the
frame clamp. If it does not properly fit, you can use a bike adapter (Hollywood model BA-PRO) per fig. 51
and 52.
Tip: The frame clamp can be installed at the seat post for most step thru bikes (Fig 44), but a bike
adapter can also be used depending on the bike’s frame geometry and tube shape (Fig. 53 and 54).
Remove battery before
installing on rack
Remove battery before
installing on rack
Remove battery before
installing on rack
Remove battery before
installing on rack
Fig. 43
Fig. 44
Fig. 45
Fig. 46
9

Remove battery before
installing on rack
Remove battery before
installing on rack
Fig. 47
Fig. 48
Fig. 49
Fig. 50
Fig. 53
Fig. 52
Standard wheel holders handle up to 3” wide
tires. If you have fat tires, such as the bike shown
in Fig. 47, please contact us or your dealer to get
the fat tire wheel holders, which can
accommodate tire widths up to 5” wide.
If you are carrying cargo bikes or electric
recumbents (Fig. 49), please contact us to get the
cargo bike wheel holder kit (Fig. 50), which
features wider wheel holders and frame clamp.
Fig. 51
Fig. 50
Fig. 49
If you have a carbon fiber bike (Fig. 51), only attach
the clamp to a round steel or aluminum seat post.
Do not attach the frame clamps to the frame or
any other shaped seat post but round.
Use pad here if bike adapter
is in contact with the frame
Fig. 53 and 54: The Hollywood bike adapter BA-Pro
can be used with the frame clamp.
10
FAT TIRE MODELS:
HR1620 –BOTH BIKES FAT TIRE
HR1630 –ONE BIKE FAT TIRE, ONE BIKE
. STANDARD WIDTH