Honeywell BENDIX/KING KY 96A User manual

INSTALLATION MANUAL
KY 96A, KY 97A
VHF COMMUNICATION
TRANSCEIVER
MANUAL NUMBER 006-00674-0004
Revision 4, April 2003
h

WARNING
THE ENCLOSED TECHNICAL DATA IS ELIGIBLE FOR EXPORT UNDER LICENSE DES-
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TO WHOM IT IS ADDRESSED. DIVERSION CONTRARY TO U.S. LAW IS PROHIBITED.
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©1989, 1994, 1996, 2003 HONEYWELL INTERNATIONAL INC.
REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY
MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF HONEYWELL IS
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PUBLICATIONS, HONEYWELL, ONE TECHNOLOGY CENTER, 23500 WEST 105TH
STREET OLATHE KS 66061 TELEPHONE: [phone].

BKY 96A, KY 97A
Rev 4, Apr 2003 IM 006-00674-0004.dwd RH-1
REVISION HISTORY
INSTALLATION MANUAL
BENDIX/KING
KY 96A, KY 97A
VHF Communication Transceiver
PART NUMBER REV DATE DESCRIPTION
---------------------------------------------------------------------------------------------------------------------
006-00674-0004 4 Apr/2003
006-00674-0003 3 Apr/1994
006-00674-0002 2 Jan/1994
006-00674-0001 1 Oct/1989

BKY 96A, KY 97A
Rev 4, Apr 2003 IM 006-00674-0004.dwd RH-2
THIS PAGE RESERVED

BTABLE OF CONTENTS KY 96A, KY 97A
Rev 4, Apr 2003 MM 006-00674-0004.dwd TOC-1
SECTION I
GENERAL INFORMATION
Paragraph Page
1.1 Introduction.............................................................................................1-1
1.2 Description of Equipment.........................................................................1-1
1.3 Technical Characteristics.........................................................................1-1
1.4 Units and Accessories Supplied ..............................................................1-4
1.5 Accessories Required, But Not Supplied.................................................1-6
1.6 License Requirements.............................................................................1-6
1.7 Continued Airworthiness..........................................................................1-6
LIST OF TABLES
Table Page
1-1Technical Characteristics.........................................................................1-2
1-2KY96A Configurations ............................................................................1-4
1-3KY97A Configurations ............................................................................1-5
SECTION II
INSTALLATION
Paragraph Page
2.1 General....................................................................................................2-1
2.2 UnpackingandInspectionEquipment .....................................................2-1
2.3 Equipment Installation .............................................................................2-1
2.4 Post Installation Checks ..........................................................................2-4
LIST OF TABLES
Table Page
2-1CompatibleInstallations...........................................................................2-2
LIST OF ILLUSTRATIONS
Figure Page
2-1KY96A, KY 97A Cover-On Adjustments..... ...........................................2-5
2-2KY96A Pin Functionand Location Diagram...........................................2-6
2-3KY97A Pin Functionand Location Diagram...........................................2-7
2-4MolexTerminal andTools........................... ...........................................2-8
2-5KY96A, KY 97A Outline and Mounting....... Dwg 155-05666-0001......2-11
2-6KY96A, KY 97A InstallationAssembly........ Dwg 155-05690-0000......2-13
2-7Connector (P/N030-00101-0002 R-9) Assembly..................................2-15
2-8KY96A Interconnect.................................... Dwg 155-01583-0000......2-17

BTABLE OF CONTENTS KY 96A, KY 97A
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2-9KY97A Interconnect.................................... Dwg 155-01583-0001......2-19
2-10DualKY 96A Interconnect ........................... Dwg 155-01584-0000......2-21
2-11DualKY 97A Interconnect ........................... Dwg 155-01584-0001......2-23
2-12DualKY 96A with KA 25 Interconnect ......... Dwg 155-01585-0000......2-25
2-13DualKY 97A with KA 25 Interconnect ......... Dwg 155-01585-0001......2-27
SECTION III
OPERATION
Paragraph Page
3.1 Power On Unit .........................................................................................3-1
3.2 Transmit Indicator....................................................................................3-1
3.3 Modes of Operation .................................................................................3-1
3.4 Remote Frequency Transfer....................................................................3-3
3.5 Remote Channel Increment.....................................................................3-3
3.6 Dim Select ...............................................................................................3-3
LIST OF ILLUSTRATIONS
Figure Page
3-1KY96A, KY 97A Controls....................... ................................................3-4
APPENDIX E
ENVIRONMENTAL QUALIFICATION FORMS
LIST OF ILLUSTRATIONS
Figure Page
E-1KY96A Environmental Qualification Form ............................................. E-3
E-2KY97A Environmental Qualification Form ............................................. E-4

BKY 96A, KY 97A
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SECTION I
GENERAL INFORMATION
1.1 INTRODUCTION
This manual contains information relative to the physical, mechanical, and electrical
characteristics of the Bendix/ King KY 96A and KY 97A VHF Communication Trans-
ceivers. Installation and operating procedures are also included. Information relative
to the maintenance, alignment, and procurement of replacement parts may be found
in the KY 96A, KY 97A Maintenance/ Overhaul Manual.
1.2 DESCRIPTION OF EQUIPMENT
The KY 96A and KY 97A VHF Comm Transceivers consist electrically of five sections:
receiver, transmitter, synthesizer, display circuitry, and the microprocessor board.
The transceivers are identical except that the KY 96A operates at 28 Vdc and the
KY 97A operates at 14 Vdc.
The KY 96A, KY 97A is currently available with 25 kHz receiver selectivity, 100 mW
into 500 ohms or 8 W into 4 ohms audio outputs (4 W into 4 ohms in the KY 97A), and
operating ranges of118.000 to 136.975 MHz. See paragraph 1.4belowfor descrip-
tions of specific versions.
NOTE: Previous versions were available with 50 kHz receiver selectivity; however,
it is not a current configuration.
The KY 96A, KY 97A has the capability of programming up to nine memory channel
frequencies for later recall. Channel frequency information is stored in non-volatile
memory so that when the radio is turned off and then back on, channel information is
retained. Both units also have the capability of remote transfer of Use and Standby
frequencies, and remote recall of channel frequency information.
1.3 TECHNICAL CHARACTERISTICS

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TABLE 1-1 Technical Characteristics
SPECIFICATION CHARACTERISTIC
TSO COMPLIANCE:
Transmitter: TSO C37c, DO-186 Class 4
Receiver:
KY96A (versions -10,-30,-50,-60,-70)
KY96A (versions -11,-31,-51,-61)
KY97A (versions -10,-30,-50,-60,-70)
KY97A (versions -11,-31,-51,-61)
TSO C38c, DO-186 Class C + D
TSO C38c, DO-186 Class A + B
TSO C38c, DO-186 Class C + D
TSO C38c, DO-186 Class A + B
ENVIRONMENTAL DATA: See Environmental Qualification Form in Appendix A.
PHYSICAL DIMENSIONS
(Including Weight):
Referto Figure 2-5, Dwg No 155-05666-0001.
MOUNTING: Panel mounted, no shock mounting required.
TEMPERATURE RANGE: -20 deg C to +55 deg C with short time operation at
+70 deg C.
POWER REQUIREMENTS:
KY 96A: 27.5 Vdc
(Receive)
(Transmit)
(Lighting)
400 mA Audio squelched LCD Max brightness.
500 mA Audio @ 100 mW LCD Max brightness.
1100 mA Audio @ 8 W LCD Max brightness.
5 A transmit at 5 W RF output LCD Max brightness.
138 mA Max @ 28 Vdc.
KY 97A: 13.75 Vdc
(Receive)
(Transmit)
(Lighting)
600 mA Audio squelched LCD Max brightness.
700 mA Audio @ 100 mW LCD Max brightness.
1100 mA 4 ohms Audio @ 8 W LCD Max brightness.
6 A transmit at 5 W RF output LCD Max brightness.
275 mA Max @ 14 Vdc.
FREQUENCY RANGE:
(version dependent,see paragraph 1.4)
118.000 MHz to 136.975 MHz in 25 kHz increments.
FREQUENCY STABILITY: 0.0015% from -20 deg C to +55 deg C.
DESIGN: All solid state. Printed circuit board and point to point
wiring.

BKY 96A, KY 97A
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TRANSMITTER
EMISSION: 6K 00A3E
OCCUPIED BANDWIDTH: 25 kHz
POWER OUTPUT:
KY 96A:
KY 97A:
5 watts minimum
5 watts minimum
MODULATION: 70% modulation capability with 98% limiting.
Less than 15% distortion at 70% modulation.
SIDETONE OUTPUT: Adjustable up to 100 mW into 500 ohms headphones.
MICROPHONE: Standard carbon or dynamic mic containing transistor-
ized preamp. Must provide 100 mVrms into 100 ohm
load.
HARMONIC CONTENT: Greater than 60 dB down from carrier.
HIGH TEMPERATURE PROTECTION: If the transmitter or modulator circuits become hot
enough to potentially hurt any components in the trans-
ceiver, a protection circuit will automatically turn down
the transmitter power consumption and output power
(1.25 watts minimum).
DUTY CYCLE: 1 minute on, 4 minutes off.
FCC IDENTIFIER: ASY7BL KY96A,KY97A
RECEIVER
RECEIVER SENSITIVITY: 2 uV (hard) or less for 6 dB S+N/N with 1 kHz tone
modulated 30%.
RECEIVER SELECTIVITY:
Class C + D
(version dependent,see paragraph 1.4)
Class A + B
(version dependent,see paragraph 1.4)
-6 dB at +/- 8 kHz minimum. 40 dB at +/- 17 kHz. 60
dB at +/- 22 kHz. DO-186.
-6 dB at +/- 15 kHz minimum. 60 dB at +/- 43 kHz.
DO-186.
RECEIVER OUTPUT: 100 mW minimum into 500 ohms or 8 W into 4 ohms
(KY 96A) or 4 W into 4 ohms (KY 97A).
AGC CHARACTERISTIC: From 5 uV to 20,000 uV audio output will not vary
more than 3 dB.
SQUELCH: Automatic squelch (internally adjustable carrier-to-
noise setting) with manual disable.
TABLE 1-1 Technical Characteristics
SPECIFICATION CHARACTERISTIC

BKY 96A, KY 97A
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1.4 UNITS AND ACCESSORIES SUPPLIED
NOTE: Not all configurations listed below are currently available, consult Bendix/
King Equipment Catalog for further information.
1.4.A. KY 96A VHF Comm Transceiver, P/N 064-1052-XX, which is configured in the
following versions:
1.4.B. KY 97A VHF Comm Transceiver, P/N 064-01051-00XX, which is configured in
the following versions:
SPURIOUS RESPONSES AND CROSS
MODULATION PRODUCTS:
At least 80 dB down.
INTERCOM INPUT: When the mic is connected to the intercom input both
the receiver and mic audio appears at the audio output.
100 mVrms of mic audio into 500 ohms is required for
100 mW output.
TABLE 1-2 KY 96A Configurations
PART NUMBER RECEIVER
SELECTIVITY AUDIO OUTPUT FREQUENCY RANGE
064-1052-10 25 kHz 500 ohm headphone 118.000 to 135.975 MHz
064-1052-11 50 kHz 500 ohm headphone 118.000 to 135.975 MHz
064-1052-30 25 kHz 500 ohm headphone 118.000 to 136.975 MHz
064-1052-31 50 kHz 500 ohm headphone 118.000 to 136.975 MHz
064-1052-50 25 kHz 8 W into 4 ohms 118.000 to 135.975 MHz
064-1052-51 50 kHz 8 W into 4 ohms 118.000 to 135.975 MHz
064-1052-60 25 kHz 8 W into 4 ohms 118.000 to 136.975 MHz
064-1052-61 50 kHz 8 W into 4 ohms 118.000 to 136.975 MHz
064-1052-70* 25 kHz 8 W into 4 ohms 118.000 to 136.975 MHz
*Crown Series Unit
TABLE 1-1 Technical Characteristics
SPECIFICATION CHARACTERISTIC