Houghton BELAIRE H2000 User manual

.

Safety Notices
Dear user, thank you for choosing a HOUGHTON caravan air-conditioner. For your
ease of use and safe maintenance we have included the following symbols in this manual:
All the contents with this “Prohibition” logo are about the actions that
shall be prohibited, or else the machine may be damaged or the user’s
personal safety may be endangered.
All the contents with this “Warning” logo are about the safety of the
product and the user, the user shall operate in strict compliance with the
instructions.

Table of Contents
Safety Notes........................................................................................................................................................1
Product Introduction...........................................................................................................................................2
Packing List........................................................................................................................................................ 3
Installation Guidance..........................................................................................................................................4
Instructions for Use.......................................................................................................................................... 10
Operation Instruction of the Remote Controller............................................................................................ 11
Product Maintenance........................................................................................................................................16
Specification Parameters..................................................................................................................................17
Exploded Diagram and Parts List................................................................................................................... 18
Trouble shooting guide.................................................................................................................................... 20
Circuit Diagram................................................................................................................................................21

1
Safety Notes
Keep the inlet and outlet of the inside and outside units of the caravan air conditioner
smooth.
Do not spray any paint or insecticide on the surface of the air-conditioner.
Immediately turn off the air-conditioner and isolate power supply if there is any
unusual odor,smoke or fire detected, Contact after-sales-service personnel in case of
unit fault and fire.
Make sure the external electric supply socket of the caravan air-conditioner is
effectively grounded in accordance with your local regulations. Failure to ground
the unit correctly may cause electric shock or fire.
The caravan air-conditioner shall be switched on for electric leakage detection
after installation.
If you are not to use the air-conditioner for a long time, please isolate the power
supply.
Clean the filter of the air-conditioner regularly,A dirty filter will decrease air flow
and lead to poor heating and cooling performance.
Use the remote controller to operate the air-conditioner.
Install the air-conditioner in compliance with the instructions of this
manual ,Incorrect installation methods or alteration of the product may cause
damage to the product or personal injuries to the user.
Be careful when installing the unit on the roof of the caravan ,crawl boards may be
required.
There may be wires between the roof and the ceiling. When cutting into the roof,
make sure the power is isolated prevent risk of electric shock .
Installation and maintenance of the air-conditioner must only be performed by
personnel with appropriate trade qualifications and holding current licenses for such
work.
Do not over-tighten the power connection terminals.
Ensure that your electrical supply and wiring is correctly sized for the power
demand of the air conditioner. Refer to the specification requirements of the
product.
This appliance is not to be used by persons(including children) with reduced
physical,sensory or mental capabilities,or lack of experience and knowledge, unless
they have been given supervision or instruction.Children being supervised not to
play with the appliance.

2
Product Introduction
A. Purpose
HOUGHTON BELAIRE is designed to provide a comfortable environment inside a recreational vehicle or caravan.
B. How to provide an efficient operation
Many factors will affect the total heat load within the caravan and many factors can also affect the working efficiency
of the air-conditioner. Before purchasing HOUGHTON BELAIRE, the user shall consult with the caravan manufacturer to
understand the total heat load of the caravan and to choose the correct air-conditioner for the application.
The following measures are very useful to reduce the heat load within a caravan or RV and improve the performance
of the air-conditioner.
Close all the doors, skylights and windows, draw the curtains and open the sunshade.
Adjust the caravan’s position to make sure the sunshade is on the southern side in the northern hemisphere or on the
northern side in the southern hemisphere. This will reduce the exposure to direct sunshine.
Turn off the unnecessary electrical appliances within the caravan to reduce the heat-load.
Please cook outside of the caravan.
Park the caravan at a shade place.
In case of exceptional high temperature, turn on the air-conditioner in advance during the morning.
Adjust the set temperature of the remote control to prevent from frequent start or stop of the unit.
C. Condensation
For the areas where the air humidity is comparatively low, when the warm moist air within the caravan meets with the
cold wind from the outlet, condensate water may be caused, which is also called as “sweating”. In this case, make sure the
following measures are taken:
Close all the doors, skylights, windows and draw the curtains to reduce the warm moist air incoming.
In the operation of the air-conditioner, a large number of condensate water will be produced on the roof as the warm
moist air is exhausted by the operation of the air-conditioner. The size of the condensate water is decided by the air
humidity. In this case, do not adjust the wind FAN to low or auto mode but adjust it to high FAN mode to increase the
circulation of the air and reduce the condensation degree.
Please be noted that losses caused by the condensate water are not within warranty scope.
D. Choosing and using of generator
HOUGHTON BELAIRE requires an AC power source,and may require for generator driving in some remote areas.
Requirements for generator include: efficient power source, stable currency, output waveform: sine wave, that shall
meet the driving requirements of the compressor. The user shall consult with the generator supply and fully refer to
their suggestions.
Please be noted that losses caused to the product by the using of the generator are not within warranty scope.

3
Packing List
2
4
2
5
4
5
4
6
3
2
Installation parts list
Main parts:
1.BELAIRE air-conditioner outdoor unit×1 1
2.Outlet air duct ×1
3.Chassis reinforced support ×1
4.Plenum mounting bracket ×1
5.Return air filter ×2
6.Plenum assembly ×1
Accessories & fixing devices:
7.M8 x 120 mm bolts ×4
8.Fixing metal plate ×4
9.Large washer ×4
10.Plenum screw ×4
11.Countersunk head tapping screw ×6
8
9
10
7
11

4
Installation Guidance
Load bearing of roof:
The roof shall be able to bear the weight of the
air-conditioner and shall be level without accumulating
water. It is suggested that the caravan manufacturer
confirms the suitability of the roof for load bearing.
If the roof is not preserved with holes, they shall be
punched from the top of the roof to the inside and use
them as leading to punch through the ceiling. It is
suggested to consult with the caravan manufacturer to
get the best punching method.
The 360x360mm hole shall be boarded up with wood
sections that are at least 20mm thick. This boarding is
to ensure that the roof will not crush from the
installation bolts and that air conditioned air does not
enter the ceiling space.
Installation requirements
The RV or caravan roof shall be able to support the air-conditioner’s weight (28kg).
The opening part of the roof shall be able to support the air-conditioner’s weight and allow for the
corresponding operations.
Minimum thickness of roof: ≥25mm; maximum thickness of roof: ≤85mm。
If the roof’s thickness is beyond the above requirements, you can purchase the enhanced length of the
outlet air duct and M8 installation bolts from HOUGHTON or the local distributor.
Installation instructions
Read this Manual thoroughly before installation and understand the guidance.
Abide by the national circuit operation rules in the installation.
Do not add other parts or restructure the product in the installation.
The installers shall be equipped with refrigeration technician qualification certificates.
Consult with HOUGHTON or the local distributor in the case of unusual applications or installation
conditions that are not specifically covered by this manual.
Schematic diagram after fixing the blocks
Roof
Block
Block
Block
Roof
Block

5
Note
Angle of inclination of the air-conditioner shall not be larger than 5° and the back part of the air-conditioner shall
not be higher than the front part.
For advice on installations outside of these limits please contact with HOUGHTON or the local distributor.
Installation position
Before the installation, consider the installation position:
The air-conditioner outdoor unit shall be installed at
the center of the roof to make sure balance of the air
flowing.
The installation position of the outdoor unit shall be
consistent with the traveling direction of the caravan.
When installing ensure that there is sufficient room for
the plenum assembly to be installed.
The installation positions shall be kept away from the
skylights, heaters or light positions that may affect the
air flows.
360x 360mm cutting position shall be kept away from
connecting position at the roof.
There shall be a space of 100mm minimum all around
the roof top unit to ensure suitable air flow and access
for maintenance.
The left lower figure shows the minimum clearance distance required between the BELAIRE air-conditioner and any
obstructions on the roof.
The right lower figure shows the minimum distance of the installation position of the panel, measure in reference to 360x
360mm holes.
360x360
Traveling direction of the caravan
Front
Back

6
Installation of chassis reinforced
Make sure the roof is clean and dry and free from oil & grease.
Confirm orientation by starting with the “this side up” logo upwards.
Turn the part over and on the reverse side of “this side up”, apply silicone sealant uniformly over the path shown.
Turn the part over again and make sure “this side up” is up. Press down firmly over the 360×360mm hole and remove any
sealant that has squeezed out to form an effective seal.
Remove the outdoor unit from the carton and move it to the installation position on the roof.
Put the outdoor unit over the chassis reinforced support and properly adjust the position to make sure they mate and the
four bolt holes on the corners align.
Installation of outdoor unit
Note
The outdoor unit weighs 28Kg, lift
the outdoor unit at the same time with
another person .
Use the M8 bolts and check if the
holes are consistent with the holes of
the plenum mounting bracket. If not
then use a long screw driver inserted
up through the two holes to assist with
alignment.

7
Note
Match the corresponding active (brown), neutral
(blue) and the ground wire (yellow green) and
firmly tighten up the screws to make sure the
power line is not loose or improperly connected,
otherwise a short circuit or fire could be caused.
Connect the power supply
Pay attention to the local wiring regulations that need
to be followed when connecting to mains supply.
Look upward from inside the caravan, and locate the
terminal block as shown in the figure below.
Connect the external power lines to the 3-pole terminal
block and note the positions of the active, neutral and
ground.
Connect M8 bolts, washers and fixing metal plates in
order as the following figure.
Lift the plenum mounting bracket toward the machine.
Insert M8 blots, washers and fixing plates to the holes
of the 4 corners. Start the bolts off using finger effort.
Ensure all bolts have started correctly for at least 2 or 3
rotations to avoid cross threading.
Ensure the metal fixing plates align with the
corresponding recess in the plenum mounting bracket
as the bolts are tightened.
Evenly tighten up all four bolts .
Grasp the free end of the flexible air duct and pull it
downwards towards the top of the mounting bracket.
Pull the air duct down until it engages with the plenum
mounting bracket. The duct connects to the bracket
with four catches that will clicks when secure.
3 Pole terminal block
Installation of M8 bolts
Note
Tighten the bolts to 12-14Nm torque.Do not
exceed 14Nm.
Connection of outlet air duct

8
Installation of the plenum assembly
When you have heard 4 clicks and the end of the duct
is firmly parallel to the top side of the bracket then you
have successfully connected.
Connect the socket and plug of the display panel wires
and the controller wires; please notice that colors of
the wires should be matching ( yellow to yellow, red
to red, etc ).
Attach the plenum assembly to the plenum mounting
bracket by engaging the two parts. You will hear four
clicks to as the parts connect together.
Fix the plenum assembly on the plenum mounting
bracket with 4 provided pan head screws.
Click
These two faces
are parallel
Loop
II

9
Take out the return air filter and fix the plenum to the
ceiling with 4 provided countersunk head screws.
Finally, fit both return air filter into the plenum
properly and the installation is all completed.

10
Note
After selecting the COOL/HEAT mode, the compressor will have a delay start
for three minutes.
Instructions for Use
Switch on the power to the air-conditioner at the isolation breaker.
Start the air-conditioner by switching to FAN mode to select the fan FAN.
Operate in low FAN, medium FAN and high FAN in turn to check normal operation.
To select the COOL mode, adjust the set point temperature to three degrees lower than the room
temperature, the unit will start to blow cold air after the compressor starts.
To select the HEAT mode, adjust the setting temperature as three degrees higher than the room
temperature, the device will start to blow hot wind soon.

11
Operation Instruction of the Remote Controller
Remote controller
Plenum display
Touch screen key
Temperature
display
Mode display

12
1. Operation of the remote controller
Turn on
Press the on/off “ ” key, the machine turns on, the buzzer of the plenum beeps one time and the running mode and
temperature will be displayed.
FAN mode
Press the “MODE”key, select the mode, Press the“FAN”key,Select Low/Medium/High FAN circularly
and the plenum will display “ ” and the indoor environment temperature.
Low Medium High
COOL mode
Press the“MODE”key, select the mode, Press the down“▼”key to set the temperature lower than the room
temperature ,Press the“FAN”key to select different speed. and the plenum will display and the setting temperature.
FAN
FAN

13
DRY mode
Press the“MODE”key, select the“ ” mode, Press the down“▼”key to set the temperature 1℃lower than the room
temperature , and the plenum will display and the setting temperature.
HEAT mode
Press the “MODE” key, select the mode, Press the up “ ▲ ” key to set the temperature higher than the room
temperature ,Press the“FAN”key to select different speed. and the plenum will display and the setting temperature.
AUTO mode
Press the “MODE” key, select the“ ”mode, Press the up“▲”or down“▼”key to set different temperature ,Press
the“FAN”key to select different fan speed. and the plenum will display and 、or and , and
the setting temperature.
FAN
FAN

14
Celsius and Fahrenheit degree change
In any mode,Press the“℃/℉”key,you can select temperature between Celsius and Fahrenheit.
Turn off
Press the on/off“ ”key again,unit turns off and the plenum will display nothing.
Note
When in the AUTO mode, according to the difference between the setting temperature and the
environmental temperature , the plenum will display “ ”and “ ”(automatic heating), or
“ ” and “ ” (automatic cooling) in the same time.

15
Tips
The remote controller should be operated by directing at the plenum, which will beep once
when received signal, otherwise operate after adjusting the distance and angle.
The unit will blow cold air in COOL mode and hot air in HEAT mode.
When the unit is on, press the “DISPLAY” key on the remote controller, the control plenum
LED display will be on and off.
When the unit is on, press the “LOCK” key on the remote controller to shield and
invalidate the touch screen key on the plenum.
The air-conditioner features power cut memory and automatic starting-up after power back
functions.
Low temperature heating will cause frosting, during when it is normal to show “DF” on the
plenum.
When the environmental temperature is lower than 0℃, the heating effect is reduced,
suggest to adopt other ways for heating in the same time.
If the device is left unused for long time, please remove the batteries from the remote
controller.
Note
In case the plenum touch screen key are locked by the remote controller, operations of the key would
be not available. Press the lock key on the remote controller again to unlock!
2. Plenum operation
Press the touch screen “ ” key on the plenum, the setting will be circularly from “ OFF ->COOL ->FAN ->HEAT”
modes for every pushing. The setting temperature is 24℃in high fan FAN.
Mode display of the plenum are as: COOL “ ” , DRY , FAN“ ”,HEAT“ ”, AUTO“ ” .

16
Filter
The return air filters are the only components that need to be maintained periodically.
Check and clean the filter screen each week when in use to prevent the filter from being blocked
by dirt.
The filter should be washed frequently to ensure effective cooling and heating.
Pull out the filter from the panel before washing in warm water with a touch of detergent.
Maintenance
It is recommended that the air-conditioner is operated regularly to ensure good performance.
In the case of a caravan that will not be used regularly then the unit should be operated for 20-30
minutes every 6 months.
In case the caravan is parked outdoors for long time, suggest to use protective jacket to protect the
outdoor unit of the air-conditioner from wind and sun.
Replacement filters can be ordered separately.
Bolt check
It is recommended that the bolts holding the unit to the roof are checked for tightness 3 months after
the first installation of the product.
These bolts should be regularly inspected every 12 months through-out the air-conditioners life.
Product Maintenance

17
Specification Parameters
Model
H2000C
H2000
H2400
H2600
Power supply
220-240V/50Hz
220-240V/50Hz
220-240V/50Hz
220-240V/50Hz
Refrigerant charged
R407C/450g
R407C/470g
R407C/450g
R407C/420g
Rated cooling capacity (W)
2000
2000
2400
2600
Rated heating capacity (W)
——
2000
2400
2600
Input power for cooling (W)
700
700
950
1150
Input power for heating (W)
——
600
850
1050
Rated current for cooling(A)
3.0
3.0
4.2
4.9
Rated current for heating(A)
——
2.6
3.6
4.5
Maximum input power(W)
800
800
1020
1250
Maximum current(A)
3.5
3.5
4.4
5.3
Maximum design pressure(kPa)
2900
2900
2900
2900
Minimum design pressure(kPa)
1840
1840
1840
1840
Maximum air flow(l/s)
110
110
110
110
Installed weight(kg)
28+2.8
28+2.8
29+2.8
30+2.8
Outdoor unit dimension Height 215mm Width 566mm Length 1002mm
Plenum unit dimension Height 43mm Width 536mm Length 557mm
Notes: 1. All parameters listed are subject to change without notice and the nameplates on the machine
shall prevail.
2. E&OE All values are approximate & subject to change.
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