Hove ONE ver. 1 User manual

Hove ONE ver. 1
Manual

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Table of Contents
General description of the machine ..............................................................................- 4 -
Manual dosing mode ................................................................................................- 4 -
Automatic dosing mode............................................................................................- 4 -
Intended use .............................................................................................................- 4 -
Safety rules.....................................................................................................................- 4 -
On delivery of the machine............................................................................................- 5 -
When using the machine for the first time....................................................................- 5 -
Cleaning the machine................................................................................................- 5 -
Assembly ...................................................................................................................- 5 -
Daily use.........................................................................................................................- 6 -
After use....................................................................................................................- 6 -
Operating the machine ..................................................................................................- 7 -
Control Panel..................................................................................................................- 7 -
General Buttons ........................................................................................................- 7 -
Change settings.........................................................................................................- 8 -
Set AUTO GRAMS.................................................................................................- 8 -
Set DENSITY..........................................................................................................- 8 -
Set MAX SPEED.....................................................................................................- 9 -
Set MAX PRESSURE ..............................................................................................- 9 -
Set PRESSURE REGULATION.................................................................................- 9 -
Set MODEL #.......................................................................................................- 10 -
Running the machine...................................................................................................- 10 -
Start of automatic dosing........................................................................................- 10 -
Pausing/aborting................................................................................................- 11 -
Start of manual dosing............................................................................................- 12 -
Pausing/aborting................................................................................................- 12 -
Empty detection......................................................................................................- 12 -
Remote Control............................................................................................................- 13 -
Display.....................................................................................................................- 13 -
Push buttons ...........................................................................................................- 13 -

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Automatic dosing....................................................................................................- 14 -
Pausing/aborting ............................................................................................... - 14 -
Manual dosing ........................................................................................................- 14 -
Pausing/aborting ............................................................................................... - 14 -
Cleaning and maintenance.......................................................................................... - 14 -
In the event of damage to the machine......................................................................- 15 -
Warning........................................................................................................... - 15 -
What to do if an error occurs? ............................................................................... - 15 -
Troubleshooting guide.......................................................................................- 16 -
Disposal .......................................................................................................................- 17 -
Technical Data ............................................................................................................. - 17 -
EU Declaration of Conformity ..................................................................................... - 18 -
Support, Service, and Repair....................................................................................... - 19 -

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(A) Case
(B) Lid
(C) Grease Cartridge Adapter
(D) Lock Lever (only on models with low viscosity adapter)
(E) Hove Grease Cartridge
(F) Hose Connection
(G) Control Panel
(H) Remote Control
(I) Support Pins for Cartridge
(J) Indicator LED for Ground Failure Detection (only on models with Ground
Failure Detection)
(K) Flush Valve
(L) Flush Pipe
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(M) Speed Adjustment Knob
General description of the machine
Hove ONE ver. 1 is a semi-automatic lubrication pump intended for direct lubrication of
bearings. The small size and low weight make the machine the best choice for
lubrication tasks in places with ladders and stairs.
The machine can perform the lubrication task in two different ways:
Manual dosing mode
You start and stop the pump manually. The display shows the dosed amount of
grease during the pumping process.
Automatic dosing mode
You preset the wanted amount of grease. The display shows the remaining
amount of grease during the pumping process. If needed, you can start and stop
the pump manually. When the pump has dosed the preset amount of grease, the
pump will automatically stop.
Intended use
You can use the machine for lubrication of bearings in any industry. Only use the
machine for this purpose.
Safety rules
•Only persons who have read and understood the operating instructions may
operate the machine
•Never use the machine to other purposes than described above under
"Intended use"
•Never point the hose from the machine at people or animals
•Always wear safety glasses and gloves when working with lubrication
•Always use the built-in handle for carrying the machine. Always use approved
lifting equipment for lifting the machine to great heights. Always use required
personal safety equipment when using lifting devices in connection with high
level lifting.
•Only use the original power cord supplied from Hove A/S. The mains plug of
the power cord must have a safety earth connection, and you must connect it
to a safety earth connected mains outlet.

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•If the machine is equipped with the Hove ground failure detection feature,
the high voltage components of the machine will be switched off until a
safety earth connection is detected. The PE wire in the power cord must be
connected to safety earth. Other safety earth connections are not detected!
oIndicator for LED for Ground Failure Detection:
RED: Safety Earth Connection missing
GREEN: Safety Earth Connection detected
On delivery of the machine
•Immediately check the packaging and machine for shipping damage. Do not
use the machine if damaged. Contact Hove A/S.
•Dispose of packaging material according to applicable regulations.
•Read the instruction manual carefully. It contains important information
about the use and maintenance. Keep the instruction manual for future
reference.
When using the machine for the first time
Cleaning the machine
•Clean the Hove ONE to prevent any contamination of grease or pump.
•As described under “Assembly”, flush the pump through with 300 grams of
the desired type of grease before initial start. The machine's functions have
been thoroughly checked at the factory. This may be the cause of small
remaining quantities of grease in the machine. The flushing ensures the
removal of any remaining grease and it gives the opportunity to test the
machine's functions before using it for lubrication applications.
Assembly
•Open the lid (B).
oOn models with cartridge turn on coupling:
Dismantle the dust cap by turning the lock lever (D) fully
counter clockwise
oOn models with cartridge push on coupling:
Pull off the dust cap

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•Screw the adapter (C) onto a full Hove Grease Cartridge (E) with the desired
type of grease. Be sure to screw the adapter sufficiently firm, so the join is
airtight.
oMake sure the grease is fully advanced in the adaptor
•Mount the four support pins(I) for the cartridge.
•Install the grease cartridge with adapter on the machine.
oOn models with cartridge turn on coupling:
Lock the adapter by turning the lock lever fully clockwise.
oOn models with cartridge push on coupling:
Push on the cartridge
•Position Flush valve (K) to “Flush”
•Plug the power cord in the machine’s power socket and plug it into the mains
outlet supply.
•The machine is ready when the MAIN screen appears at control panel (G).
•Start the pump in manual dosing mode and pump out 300 grams of grease to
flush the pump.
•Stop the pump after flushing.
•Position Flush Valve to “Pump”
•Lubricate
Daily use
•Observe the safety and operating instructions on the machine and the used
lubricants.
•Always flush the pump with the new type of grease in the event of a changing
the grease type.
•If you use the same hose for all types of grease, make sure to flush the hose
before use.
After use
•Unplug the power cord from the mains outlet supply and disconnect it from
the machine.
•Clean the Hove ONE to prevent any contamination of grease or pump.
•Demount and dispose of empty Hove grease cartridges in an environmentally
safe manner according to current regulations of the country where the
machine is used.
•Dismount the four support pins for the grease cartridge.
•Close the Hove ONE. Make sure that the lid is closed correctly.

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Operating the machine
Control Panel
The MAIN screen appears in the display a few
seconds after switching on the Hove ONE.
Select the required language by pressing the
corresponding button on the screen.
By selecting a language, the main screen will shift to the SYSTEM screen
-The SPEED field turns white if the
potentiometer setting is higher than the
MAX. SPEED setting
General Buttons
Returns to the previous display screen.
Returns to the SYSTEM screen.

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Change settings
Press the SETUP button for entering the
SETTINGS screen.
Set AUTO GRAMS
Enter the required grease dose.
The entered value will automatically be limited
to “Min.” or “Max.” values.
-Press to cancel the entered value.
-Press to confirm the entered value.
Set DENSITY
Enter the density of the grease. The decimal
point is set automatically after the first digit.

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Set MAX SPEED
Enter the pump speed limit (% of max).
-The potentiometer setting will be limited to this
value
Set MAX PRESSURE
Enter the Pressure limit.
-The pump speed will be reduced if this limit is
exceeded. If the pressure is still too high, the pump
will stop and restart some times, and if this doesn’t
solve the situation, the pump will stop until the
START button is pressed again.
Set PRESSURE REGULATION
Enter the Pressure Regulation setting.
-”0” = Pressure regulation off
-”1” = Pressure regulation on

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Set MODEL #
This function is password protected. Entering
anything will have no effect.
Running the machine
Start of automatic dosing
Press the AUTO START button
-The pump starts and the active fields turn
yellow.
-The SPEED field turns white if the
potentiometer setting is higher than the
MAX. SPEED setting
-The remaining amount of grease is shown in
“AUTO (g)”

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-When the AUTO grease counter reaches
zero, the pump stops, and the AUTO grease
counter turns green and flashes “ENDED”.
-After a few seconds the AUTO grease
counter changes to the preset value and the
machine is ready again.
Pausing/aborting
If desired, you can pause the pump during the
automatic dosing by pressing the AUTO STOP
button.
-Pressing the AUTO START button will make
the pump start and continue from where it
left off.
-Pressing the AUTO RESET button will abort
the current dosing and reset the “AUTO (g)”
counter.

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Start of manual dosing
Press the MANUAL START button.
-The pump starts and the active fields turn
yellow.
-The dosed amount of grease counts from
zero and upwards in the “MANUAL (g)” field.
Pausing/aborting
When the MANUAL grease counter reaches
the required amount or if you want to pause
the pumping, press the MANUAL STOP button.
-Pressing the MANUAL START button will
make the pump start and continue from
where it left off.
-Pressing the MANUAL RESET button will
abort the current dosing and reset the
“MANUAL (g)” counter.
Empty detection
If the built-in flowmeter does not register any
grease flow for a predetermined amount of
time, either during manual or automatic
dosing, the pump stops, and the grease
counter turns red and flashes “EMPTY”.
-Pressing the AUTO/MANUAL START button
will start the pump again
-Pressing the AUTO/MANUAL RESET button
will abort the dosing.

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Remote Control
Display
When the machine is ready for use, the Remote Control Display shows the power
supply voltage by means of one to four bars.
During operation of the machine, the Remote Control Display shows the status of the
corresponding dosing counter.
Push buttons
The black button starts/stops the pump at automatic dosing.
The green button starts/stops the pump at manual dosing.
The red button resets the dosing counters
h
F
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5 6

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Automatic dosing
Press the black button to start automatic dosing.
The display shows briefly and the pump starts.
During pumping out the remaining amount of grease counts down to zero at the
display.
When the counter reaches zero, the pump stops and the display flashes
After some seconds, the display shows and the machine is ready
again.
Pausing/aborting
If desired, you can pause the pump during the automatic dosing by pressing any
button.
You can restart the pump by pressing the black button, or abort the automatic dosing
by pressing the red button for 2 seconds.
Manual dosing
Press the green button to start manual dosing.
The display shows briefly and the pump starts.
During pumping out the dosed amount of grease counts from zero and upwards at the
display.
Pausing/aborting
When the counter reaches the required amount, or if you want to pause the pumping,
press any button.
You can restart the pump by pressing the green button, or abort the manual dosing by
pressing the red button for 2 seconds.
Cleaning and maintenance
Regular inspection and maintenance of the machine helps to ensure smooth operation.
Always clean the Hove ONE after use. Check regularly the O-ring at the bottom of the
adapter thread for wear and tear. Check regularly the O-ring at the cartridge locking
mechanism for wear and tear. Check regularly pressure hose for damages. If the outer
surface is severely damaged, we recommend replacing the hose.
M a n
a U t o
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Once a year, check the pump as to correct measuring (check that the density factor is
set correctly in the display for the lubricant used for control). Pump a certain amount
and check the weight. If the weight is not correct, we recommend you to contact Hove
A/S to have the flow meter checked.
In the event of damage to the machine
Warning
Unless agreed otherwise, only HOVE A/S may carry out repairs and alterations to the
machine.
Worn or defective parts must be replaced by original spare parts. Incorrect repairs or
use of non-original spare parts can lead to serious damage to the machine and danger
to the user.
If the machine is visibly damaged (cracks, holes, etc.) the machine should no longer be
used, but must be repaired or discarded.
What to do if an error occurs?
You can often remedy errors to the machine without submission for repair. The
following table shows the possible causes of errors and tips to remedy them.

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Troubleshooting guide
Fault
Possible Causes
Remediation
No light in Control
Panel and Remote
Control displays
a) Machine
automatically switched off
because of error.
b) Ground Failure Detection
(only for models with
Ground Failure Detection)
does not detect a proper
ground connection.
a) Unplug the mains power
supply for 5 seconds and then
plug it in again.
b)Unplug the mains power
supply and reconnect it to a
different power outlet with a
working ground connection.
Control Panel does
not respond to
touching
a) Unknown error
a) Restart the machine by
unplugging the mains power
supply for 5 seconds and then
plugging it in again.
Grease /liquid runs
irregularly/spouting
out of the pump when
pumping (there is air
in the system)
a) Air leak at
cartridge/adapter
connections
b) O-rings
a) Screw cartridge properly onto
adapter
b)Replace O-ring
Pump is working but
is not pumping grease
a) Air is stuck inside the
pump
a) Follow the steps below:
•Stop the pump
•Remove the grease
cartridge
•Turn the Flush Valve(K) to
flush position
•Make a deep funnel in the
grease inlet with e.g. a
cable tie
•Prime the inlet with oil to
let air escape from the
pump
•Set the speed adjustment
knob(M) to 10% and
start/stop the pump quick
and repeatedly while
priming it with oil
•Stop pump, fill inlet up with
oil
•Check that the grease is
fully advanced in the
cartridge adaptor and put
on the cartridge
•Set the speed adjustment
knob to 100% and flush
until pure grease comes
out of the flush pipe(L)
•Stop the pump and turn
the flush valve to pump
position

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Disposal
This machine is in accordance with Directives 2011/65/EU - Restriction of the use of
certain hazardous substances (RoHS), and 2003/108/CE on the disposal of waste from
such equipment (WEEE).
When the machine is to be disposed, it must be collected separately from other waste
according to applicable regulations.
Technical Data
General
•Pump unit
Dimension
•Size: 365 x 300 x 170 mm
•Weight: 12,5 kg
Power supply
•110-115VAC / 50Hz-60Hz
or
•200-240VAC / 50-60HZ
Maximum Continuos Output Pressure
•300 bar
•4351 psi
Output Flow
•68-1500 ml/min
•2,3-50,73 oz/min
Operation
•Semi-automatic
Controller
•Hove Electronic Controller
Repeatability
•+/- 1 %
LpA Sound Pressure Level
•58 dB(A)
Power Consumption
•Max. 1300 W

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Canisters
•1,5, 3, and 5 kg
EU Declaration of Conformity
Hove ONE is in conformity with:
Directive 2014/30/EU - Electromagnetic Compatibility (EMC)
Directive 2014/35/EU - Low voltage (LVD)
Directive 2006/42/EC - Machinery (MD)
Directive 2011/65/EU - Restriction of the use of certain hazardous substances (RoHS)
Directive 2014/68/EU - Pressure equipment (PED)
and the following harmonized standards and technical specifications have been
applied:
EMC:
EN 55011:2016 - Industrial, scientific and medical equipment - Radio-frequency
disturbance characteristics - Limits and methods of measurement
EN 61800-3:2004/A1 2012 - Adjustable speed electrical power drive systems. EMC
requirements and specific test methods
Electrical Safety:
EN 61800-5-1:2007 - Adjustable speed electrical power drive systems. Safety
requirements - Electrical, thermal and energy
EN 60204-1:2018 - Safety of machinery - Electrical equipment of machines - General
requirements
EN 60990:2016 - Methods of measurement of touch current and protective conductor
current

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Support, Service, and Repair
HEAD QUARTER
Hove Service Center
Herstedoestervej 7
2600 Glostrup
Denmark
Phone: [phone]
Whatsapp: [phone]
Email: rep[email protected]
Website: www.hove-as.dk
Other service centers are listed at ww.hove-as.dk